CN103910197B - A kind of screw tripper and distribution method thereof - Google Patents
A kind of screw tripper and distribution method thereof Download PDFInfo
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- CN103910197B CN103910197B CN201410099733.5A CN201410099733A CN103910197B CN 103910197 B CN103910197 B CN 103910197B CN 201410099733 A CN201410099733 A CN 201410099733A CN 103910197 B CN103910197 B CN 103910197B
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- screw
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- rotating shaft
- road
- rotating disk
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Abstract
The present invention relates to automatically lock screw field, disclose a kind of screw tripper and distribution method thereof, including main body cover, power supply, control module, sub-material module, by calibrating, drawing, the step such as judgement realize the automatic feed dividing of screw, it is particularly well-suited to the sub-material of the primary screw of M0.8 ~ M2.0 specification, the technology of the present invention sub-material success rate is high, speed is fast, and sub-material effect is good, and the automatic feed dividing that can be used for Fully-automatic lock screw processes.
Description
Technical field
The present invention relates to automatic lock screws appts field, be specifically related to a kind of screw tripper and
Its distribution method.
Background technology
In modern industrial production and daily life, screw as the instrument of fastening implements parts,
It is widely used in each product and field, is industrial necessity indispensable in daily life.
Lock screw takies multiple working procedure the most in the industrial production, brings to industrial production full-automation
The locking of the screw of difficulty, especially small dimension, further increases certain difficulty.
In prior art, the mode of lock screw is mainly manual institute's screw and Semi-automatic lock screw,
In recent years, explore the industrialization of automatically lock screw to become numerous non-standard automatic enterprise and endeavour to capture
A difficult problem, automatically lock screw can realize producing full-automation, high efficiency, cost degradation.?
In industrial production application, automatically lock screw automatically lock two maximum difficult points of screw be sub-material and from
Moving and tighten, wherein, screw sub-material locks one of necessary link of screw, manual separation the most automatically
Screw needs to take substantial amounts of manual working time and efforts, simultaneously screw separate inefficient,
Error rate is higher, and cost of labor is bigger.
At present, the method for screw sub-material mainly has auto arrangement screw, is automatically separated single spiral shell
Silk, single screw of automatic transport etc., but all exist certain not enough, efficiency is low, and error rate is high.
Therefore it provides the most effective a kind of screw feeding-distribution device and distribution method necessitate.
Summary of the invention
For the problems referred to above, it is an object of the invention to provide a kind of screw tripper and sub-material thereof
Method, it is achieved accurate, efficient, the Full-automatic building material distributing of screw.
For achieving the above object, the technical solution adopted in the present invention is:
A kind of screw tripper, including main body cover, power supply, control module, sub-material module, described
Sub-material module includes base plate, rotating shaft, rotating disk, material shell, motor, and described base plate is provided with a road gas
Hole, two road pores, described base plate is fixed on main body cover by mount holder, described base plate with
Level is 15-75 degree overturning angle, and described rotating shaft sequentially passes through base plate, rotating disk, described rotating shaft one
End is provided with regulating wheel and is connected with motor by belt, and the other end is fixing with rotating disk to be connected, described turn
Dish is provided with multiple vacuum sucking holes for drawing screw, and with vacuum sucking holes to being applied to stir spiral shell
The groove of silk, described motor is fixed on base plate by motor fixed block, and described motor one end leads to
Crossing belt to be connected with rotating shaft, the other end is provided with sensing unit, and described rotating disk fits tightly with base plate,
One road pore, two road pores communicate with vacuum sucking holes.
A kind of screw distribution method, described distribution method comprises the following steps:
A, assembling calibration: connect a road pore and a road is inhaled vacuum, two road pores and two tunnels and inhaled vacuum；
Calibration makes vacuum sucking holes corresponding with two road pores；Calibration makes motor sensing unit be in initial position,
When motor sensing unit rotates a circle, then rotating disk rotates and makes next vacuum sucking holes and two road pores pair
Should；
B, stirring are drawn: put into material, start motor, open and inhale vacuum, and motor passes through rotating shaft band
Dynamic rotating disk rotates, and stirs screw under the effect of rotating disk groove, and vacuum sucking holes inhales vacuum on a road
Effect under draw screw；
C, absorption judge: when vacuum sucking holes turns to two tunnels suction vacuum, compare two tunnels now and inhale
Change before and after the suction value of vacuum, it may be judged whether successfully draw, when suction value is constant, draw
Success, when suction value diminishes, draws failure；
D, motion control: according to judged result, draw the most then control motor pause motion, Guan Bi
Vacuum is inhaled on two tunnels, waits feeding, draws unsuccessful, skips wait and continues next absorption, completes
Screw sub-material.
Further, a kind of screw tripper, described rotating shaft is provided with rotating shaft fixed block for spacing,
Rotating shaft fixed block is secured across base plate, and centre is provided with position limiting convex ring, and bulge loop both sides are provided with left and right
Bearing connection rotating shaft and rotating shaft fixed block.
Further, a kind of screw tripper, described rotating shaft is fixed by pin with rotating disk.
Further, a kind of screw tripper, one end that described rotating shaft is fixed with rotating disk also sets up
There is compact heap, spacing for rotating disk.
Further, a kind of screw tripper, described base plate is additionally provided with and is connected with a road pore
Cannelure, form a confined air connect road pore and vacuum sucking holes with base plate when rotating disk is fitted
Between.
Further, a kind of screw tripper, described sensing unit include photoelectric sensor and
Catch.
Further, a kind of screw distribution method, described vacuum sucking holes size and vacuum draft
Adjustable, to realize the sub-material of different size screw.
The gain effect of the present invention is, it is provided that a kind of screw tripper and distribution method thereof,
Realizing the Full-automatic building material distributing of screw, sub-material success rate is high, speed is fast, is particularly well-suited to
The sub-material of the primary screw of M0.8-M2.0, can be used for automatically locking the automatic distribution system of screw.
Accompanying drawing explanation
Fig. 1 is sub-material in one screw tripper of the present invention and distribution method one embodiment thereof
The structural representation of module.
Fig. 2 is one screw tripper of the present invention and distribution method one embodiment turntable thereof
Structural representation.
Fig. 3 is base plate in one screw tripper of the present invention and distribution method one embodiment thereof
Structural representation.
Detailed description of the invention
In order to make technical solution of the present invention clearer, clear and definite, below in conjunction with the accompanying drawings and specifically
Embodiment is further elaborated.
One screw tripper of the present invention and distribution method thereof, including main body cover, power supply,
Control module and sub-material module, described power supply is electrically connected with control module, sub-material module, uses
In energy supply, described control module connects sub-material module, for motion control, including vavuum pump,
Control button and computer control.
With reference to Fig. 1, in the present embodiment, above-mentioned sub-material module 10 includes expecting shell, base plate
101, rotating shaft 102, bearing 103, rotating shaft fixed block 104, regulating wheel 105, belt 106,
Motor fixed block 107, mount holder 108, motor 109, catch 110, photoelectric sensor
111, compact heap 112, rotating disk 113 and pin 114, described base plate 101 passes through mount holder
108 are fixed on main body cover, and described base plate 101 is 15-75 degree overturning angle with level, described
Rotating shaft 102 sequentially passes through base plate 101, rotating disk 113, and described rotating shaft 102 one end is provided with tensioning
Wheel 105 is connected with motor 109 by belt 106, and the other end passes through pin 114 and rotating disk
113 fixing connect, and are provided with spacing for rotating disk 113 of compact heap 112, described motor 109
Being fixed on base plate 101 by motor fixed block 107, belt is passed through in described motor 109 one end
106 are connected with rotating shaft 102, and the other end is provided with catch 110 and photoelectric sensor 111 composition
Sensing unit, described rotating disk 113 fits tightly with base plate 101, under the effect of motor 109
Rotate.
With reference to Fig. 2, for the structural representation of embodiment of the present invention turntable, above-mentioned rotating disk 113
For the absorption sub-material of screw, wherein, the specification of vacuum sucking holes 1132 arranges and is drawn
Screw is in the same size, is finally communicated with vavuum pump by air flue 1134, is used for drawing screw,
It is designed with a groove 1131 between each two vacuum sucking holes 1132, is used for stirring screw, anti-
Only screw is stuck, it is simple to the absorption of screw, and hole, location 1133 is for rotating disk 113 and rotating shaft 102
Fixing, under the effect of pin 114, make rotating disk 113 follow rotating shaft 102 and rotate.
With reference to Fig. 3, for the structural representation of base plate in the embodiment of the present invention, above-mentioned base plate 101
Including cannelure 1011, road pore 1013, two road pore 1015, support fixing hole 1012,
Material shell fixing hole 1014 and rotating shaft fixed block fixing hole 1016, cannelure 1011 and a road gas
Hole 1013 communicates, and forms a confined space, simultaneously when rotating disk 113 is fitted with base plate 101
UNICOM's air flue 1134 and vacuum sucking holes 1132, for vacsorb sub-material, in order to improve sub-material
Success rate, cannelure 1011 at least while corresponding can connect three with epithelium healing 1134, two tunnels
Pore 1015 communicates with air flue 1134, is used for drawing judgement.Support fixing hole 1012 is used for
Support assembling, material shell fixing hole 1014 are used for expecting shell assembling, rotating shaft fixed block fixing hole 1016
Assemble for rotating shaft fixed block.
In specific works, the distribution method of the screw sub-material of the embodiment of the present invention includes following
Step:
A, assembling calibration: connect a road pore and a road is inhaled vacuum, two road pores and two tunnels and inhaled vacuum；
Calibration makes vacuum sucking holes corresponding with two road pores；Calibration makes motor sensing unit be in initial position,
When motor sensing unit rotates a circle, then rotating disk rotates and makes next vacuum sucking holes and two road pores pair
Should；
B, stirring are drawn: put into material, start motor, open and inhale vacuum, are driven by rotating shaft and turn
Dish rotates, and the stirring of rotating disk groove prevents screw from blocking, and vacuum sucking holes inhales the effect of vacuum on a road
Lower absorption screw；
C, absorption judge: judge that the position of vacuum is inhaled on vacuum sucking holes and two tunnels according to motor sensing unit
Relation, when motor sensing unit returns to initial position, it is determined that vacuum sucking holes turns to two tunnels and inhales
Vacuum, compare now two tunnels inhale vacuum suction value before and after change, it may be judged whether successfully inhale
Take, when suction value is constant, draw successfully, when suction value diminishes, draw failure；
D, motion control, according to judged result, draw the most then control motor stop motion, Guan Bi
Vacuum is inhaled on two tunnels, waits feeding, draws unsuccessful, skips wait and continues next absorption, completes
Screw sub-material.
As a example by the screw sub-material of M1.0, use the vacuum of-0.04Mpa to inhale, draw successfully
Rate is 99.9%.
The foregoing is only the preferred embodiments of the present invention, not thereby limit the special of the present invention
Profit scope, every equivalent structure utilizing description of the invention and accompanying drawing content to be made or equivalent flow
Cheng Bianhuan, or directly or indirectly it is used in other relevant technical fields, the most in like manner it is included in this
In the scope of patent protection of invention.
Claims (8)
1. a screw tripper, including main body cover, power supply, control module, sub-material mould
Block, it is characterised in that described sub-material module includes base plate, rotating shaft, rotating disk, material shell, motor,
Described base plate is provided with a road pore, two road pores, and described base plate is fixed on master by mount holder
Body case, described base plate and level are 15-75 degree overturning angle, described rotating shaft sequentially pass through base plate,
Rotating disk, described rotating shaft one end is provided with regulating wheel and is connected with motor by belt, the other end and rotating disk
Fixing connection, described rotating disk is provided with multiple vacuum sucking holes for drawing screw, and inhales with vacuum
Hole is to being applied to stir the groove of screw, and described motor is fixed on base plate by motor fixed block,
Described motor one end is connected with rotating shaft by belt, and the other end is provided with sensing unit, described rotating disk
Fitting tightly with base plate, a road pore, two road pores communicate with vacuum sucking holes.
A kind of screw tripper the most according to claim 1, it is characterised in that described
Rotating shaft is provided with rotating shaft fixed block for spacing, and rotating shaft fixed block is secured across base plate, and centre is provided with
Position limiting convex ring, bulge loop both sides are provided with left and right bearing connection rotating shaft and rotating shaft fixed block.
A kind of screw tripper the most according to claim 1, it is characterised in that described
Rotating shaft is fixed by pin with rotating disk.
A kind of screw tripper the most according to claim 1, it is characterised in that described
The fixing one end of rotating shaft and rotating disk is additionally provided with compact heap, spacing for rotating disk.
A kind of screw tripper the most according to claim 1, it is characterised in that described
Base plate is additionally provided with the cannelure being connected with a road pore, is formed and connect one when rotating disk is fitted with base plate
Road pore and the confined space of vacuum sucking holes.
A kind of screw tripper the most according to claim 1, it is characterised in that described
Sensing unit includes photoelectric sensor and catch.
7. a screw distribution method, it is characterised in that described distribution method includes following step
Rapid:
A, assembling calibration: connect a road pore and a road is inhaled vacuum, two road pores and two tunnels and inhaled vacuum；
Calibration makes vacuum sucking holes corresponding with two road pores；Calibration makes motor sensing unit be in initial position,
When motor sensing unit rotates a circle, then rotating disk rotates and makes next vacuum sucking holes and two road pores pair
Should；
B, stirring are drawn: put into material, start motor, open and inhale vacuum, and motor passes through rotating shaft band
Dynamic rotating disk rotates, and stirs screw under the effect of rotating disk groove, and vacuum sucking holes inhales vacuum on a road
Effect under draw screw；
C, absorption judge: when vacuum sucking holes turns to two tunnels suction vacuum, compare two tunnels now and inhale
Change before and after the suction value of vacuum, it may be judged whether successfully draw, when suction value is constant, draw
Success, when suction value diminishes, draws failure；
D, motion control: according to judged result, draw the most then control motor pause motion, Guan Bi
Vacuum is inhaled on two tunnels, waits feeding, draws unsuccessful, skips wait and continues next absorption, completes
Screw sub-material.
A kind of screw distribution method the most according to claim 7, it is characterised in that institute
State vacuum sucking holes size and vacuum draft is adjustable, to realize the sub-material of different size screw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410099733.5A CN103910197B (en) | 2014-03-18 | 2014-03-18 | A kind of screw tripper and distribution method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410099733.5A CN103910197B (en) | 2014-03-18 | 2014-03-18 | A kind of screw tripper and distribution method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103910197A CN103910197A (en) | 2014-07-09 |
| CN103910197B true CN103910197B (en) | 2016-08-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410099733.5A Expired - Fee Related CN103910197B (en) | 2014-03-18 | 2014-03-18 | A kind of screw tripper and distribution method thereof |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104150210A (en) * | 2014-08-19 | 2014-11-19 | 株洲盈定自动化设备科技有限公司 | Multi-station material supply rotating device and method |
| CN105858223B (en) * | 2016-05-28 | 2019-06-07 | 苏州龙雨电子设备有限公司 | The vacuum feeding method of turntable screw feed device |
| CN106425361B (en) * | 2016-10-14 | 2018-11-30 | 苏州杰锐思自动化设备有限公司 | Double vacuum disc type loaders |
| CN106736347B (en) * | 2016-12-01 | 2018-11-06 | 无锡明珠钢球有限公司 | A kind of material-distributing system |
| CN106927229B (en) * | 2017-05-05 | 2023-08-29 | 苏州灵猴机器人有限公司 | Feeding device |
| CN106956911B (en) * | 2017-05-05 | 2019-04-02 | 苏州灵猴机器人有限公司 | Method of feeding |
| CN110815293A (en) * | 2018-08-09 | 2020-02-21 | 汉达精密电子(昆山)有限公司 | Device and method for automatically taking screws |
| CN109132533B (en) * | 2018-09-11 | 2024-05-24 | 苏州富强科技有限公司 | Screw clamping mechanism and screw conveying device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB921102A (en) * | 1959-04-03 | 1963-03-13 | Hartnett Co R W | Improvements in power-driven article handling apparatus |
| DE29514343U1 (en) * | 1995-09-07 | 1995-11-23 | Expert Maschinenbau Gmbh, 64653 Lorsch | Rotary table with step drive |
| CN2749853Y (en) * | 2004-11-12 | 2006-01-04 | 东欣昌实业股份有限公司 | Improved screw arrangement machine |
| CN203141080U (en) * | 2013-04-15 | 2013-08-21 | 无锡思科锐自动化设备有限公司 | Guide rail type screw machine |
| CN203236198U (en) * | 2013-04-09 | 2013-10-16 | 佛山市中格威电子有限公司 | Full-automatic screw locking machine for radiator |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203794213U (en) * | 2014-03-18 | 2014-08-27 | 深圳市策维科技有限公司 | Screw distributor |
-
2014
- 2014-03-18 CN CN201410099733.5A patent/CN103910197B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB921102A (en) * | 1959-04-03 | 1963-03-13 | Hartnett Co R W | Improvements in power-driven article handling apparatus |
| DE29514343U1 (en) * | 1995-09-07 | 1995-11-23 | Expert Maschinenbau Gmbh, 64653 Lorsch | Rotary table with step drive |
| CN2749853Y (en) * | 2004-11-12 | 2006-01-04 | 东欣昌实业股份有限公司 | Improved screw arrangement machine |
| CN203236198U (en) * | 2013-04-09 | 2013-10-16 | 佛山市中格威电子有限公司 | Full-automatic screw locking machine for radiator |
| CN203141080U (en) * | 2013-04-15 | 2013-08-21 | 无锡思科锐自动化设备有限公司 | Guide rail type screw machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103910197A (en) | 2014-07-09 |
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