CN103792890A - Centralized control technology of multi-set heat treatment devices - Google Patents
Centralized control technology of multi-set heat treatment devices Download PDFInfo
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- CN103792890A CN103792890A CN201210419018.6A CN201210419018A CN103792890A CN 103792890 A CN103792890 A CN 103792890A CN 201210419018 A CN201210419018 A CN 201210419018A CN 103792890 A CN103792890 A CN 103792890A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
Provided is a centralized control technology of multi-set heat treatment devices. The centralized control technology comprises a remote control computer, an Ethernet module, an upper computer management module, an Ethernet remote control module, a multi-interface control module, a sub-control module and a controlled machinery. The remote control computer is accessed to the Ethernet module via an internet. The Ethernet module is connected with the upper computer management module which is connected with the multi-interface control module via the Ethernet remote control module. The multi-interface control module is connected with the sub-control module which is connected with the controlled machinery and controls the controlled machinery. According to the centralized control system and control method technology of the multi-set heat treatment devices, a carburizing furnace, a quenching tank, a cleaning machine and a tempering furnace are controlled and managed in a centralized way so that working efficiency is enhanced and remote operation and remote maintenance are supported.
Description
Technical field
The invention belongs to heat treating equipment control technology, specifically many heat treating equipment centralized control techniques.
Background technology
At present, known thermal treatment cementing furnace, quenching tank, cleaning machine, what the multiple heat treating equipment such as tempering furnace adopted mostly is independent control or discrete controller control.Between various heat treating equipment, can not coordinate, inefficiency, technological process records disunity, and technological process record files inconvenient, and quenching tank, cleaning machine, tempering furnace etc. can not enter upper computer control system.Various heat treating equipment operating platforms independently disperse, can not centralized control, and cause the coordination of production line of multiple devices composition poor, operation troubles rate is high, unstable product quality.And, can not support operated from a distance, remote maintenance.
Summary of the invention
The technical problem to be solved in the present invention is to overcome existing defect, a kind of many heat treating equipment centralized control techniques are provided, cementing furnace, quenching tank, cleaning machine, tempering furnace are carried out to centralized control and centralized management, increase work efficiency, support operated from a distance, remote maintenance.
In order to solve the problems of the technologies described above, the invention provides following technical scheme:
A kind of many heat treating equipment centralized control systems, comprise remote control computer, ethernet module, host computer administration module, Ethernet remote control module, many interface control module, point control module and controlled machinery, described remote control computer is by the Internet access network based on ethernet module; Described ethernet module is connected with host computer administration module; Described host computer administration module is connected with many interface control module by Ethernet remote control module; Described many interface control module connects a point control module; Described point of control module connects and controls and controlled machinery.
Further, described point of control module comprises pit carburizing furnace module, well formula quenching tank module, well formula cleaning machine module, well formula tempering furnace module and other type of furnace module.
Further, described by control machinery comprise pit carburizing furnace, well formula quenching tank, well formula cleaning machine, well formula tempering furnace and other type of furnace.
Further, the control method of described a kind of many heat treating equipment centralized control systems, comprises the steps:
Step 1: check each mechanical situation of being controlled, if undesired, overhaul; Normally, enter next step if confirm.
Step 2: workpiece is put into and controlled machinery.
Step 3: remote control computer sends operational order by internet and ethernet module to host computer administration module.
Step 4: host computer administration module obtains sending signal to many interface control module by Ethernet remote control module after instruction.
Step 5: site work personnel see instruction from many interface control module, by many interface control module, signal are imported to each point of control module.
Step 6: each sub-control molding block operations is controlled respectively the corresponding machinery of being controlled and started operation according to instruction.
In actual applications, owing to adopting a controller to cementing furnace, cleaning machine, tempering furnace, quenching tank is controlled.Between various heat treating equipment, coordination problem is resolved.In the time of cementing furnace end-of-job, according to technique, quenching tank will be carried out corresponding program, and furnace temperature is also set in advance; Carry out record to heat treatment process data are also unified by a controller, and reliably pass into the master system that Carburizing Expert System is housed, and preserve for a long time; To cleaning machine, tempering furnace, quenching tank, can conveniently enter host computer management; Various heat treating equipment adopt a controller, then are managed by the host computer that Carburizing Expert System is housed, and Carburizing Expert System can be supported operated from a distance, remote maintenance controller.
Accompanying drawing explanation
Accompanying drawing is used to provide a further understanding of the present invention, and forms a part for instructions, for explaining the present invention, is not construed as limiting the invention together with embodiments of the present invention.In the accompanying drawings:
Fig. 1 is the schematic diagram of a kind of many heat treating equipment centralized control techniques of the present invention.
Embodiment
Below in conjunction with accompanying drawing, the preferred embodiments of the present invention are described, should be appreciated that preferred embodiment described herein, only for description and interpretation the present invention, is not intended to limit the present invention.
As shown in Figure 1, a kind of many heat treating equipment centralized control systems, comprise remote control computer 1, ethernet module 2, host computer administration module 3, Ethernet remote control module 4, many interface control module 5, point control module 6 and controlled mechnisiam, described remote control computer 1 is by the Internet access network based on ethernet module 2; Described ethernet module 2 is connected with host computer administration module 3; Described host computer administration module 3 is connected with many interface control module 5 by Ethernet remote control module 4; Described many interface control module 5 connects a point control module 6; Described point of control module 6 connects and controls and controlled mechnisiam.
Further, described point of control module 6 comprises pit carburizing furnace module 61, well formula quenching tank module 62, well formula cleaning machine module 63, well formula tempering furnace module 64 and other type of furnace module 65.
Further, the described mechnisiam of being controlled comprises pit carburizing furnace 71, well formula quenching tank 72, well formula cleaning machine 73, well formula tempering furnace 74 and other type of furnace 75.
A control method for many heat treating equipment centralized control systems, comprises the steps:
Step 1: check each situation of being controlled mechnisiam, if undesired, overhaul; Normally, enter next step if confirm.
Step 2: workpiece is put into and controlled mechnisiam.
Step 3: remote control computer 1 sends operational order by internet and ethernet module 2 to host computer administration module 3.
Step 4: host computer administration module 3 obtains sending signal to many interface control module 5 by Ethernet remote control module 4 after instruction.
Step 5: site work personnel see instruction from many interface control module 5, by many interface control module 5, signal are imported to each point of control module 6.
Step 6: each point of control module 6 operates to be controlled respectively the corresponding mechnisiam of being controlled and start operation according to instruction.
In actual applications, owing to adopting a controller to cementing furnace, cleaning machine, tempering furnace, quenching tank is controlled.Between various heat treating equipment, coordination problem is resolved.In the time of cementing furnace end-of-job, according to technique, quenching tank will be carried out corresponding program, and furnace temperature is also set in advance; Carry out record to heat treatment process data are also unified by a controller, and reliably pass into the master system that Carburizing Expert System is housed, and preserve for a long time; To cleaning machine, tempering furnace, quenching tank, can conveniently enter host computer management; Various heat treating equipment adopt a controller, then are managed by the host computer that Carburizing Expert System is housed, and Carburizing Expert System can be supported operated from a distance, remote maintenance controller.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, although the present invention is had been described in detail with reference to previous embodiment, for a person skilled in the art, its technical scheme that still can record aforementioned each embodiment is modified, or part technical characterictic is wherein equal to replacement, as can be to cementing furnace with a controller, cleaning machine, tempering furnace, quenching tank is controlled, and its control object can be multipurpose furnace production line, shaft furnace production line or pusher-type furnace, wire-mesh belt furnace production line etc.Within the spirit and principles in the present invention all, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.
Claims (4)
1. one kind many heat treating equipment centralized control techniques, comprise remote control computer, ethernet module, host computer administration module, Ethernet remote control module, many interface control module, point control module and controlled machinery, it is characterized in that: described remote control computer is by the Internet access network based on ethernet module;
Described too net module is connected with host computer administration module;
Described host computer administration module is connected with many interface control module by Ethernet remote control module;
Described many interface control module connects a point control module;
Described point of control module connects and controls and controlled machinery.
2. many heat treating equipment centralized control techniques of one according to claim 1, is characterized in that: described point of control module comprises pit carburizing furnace module, well formula quenching tank module, well formula cleaning machine module, well formula tempering furnace module and other type of furnace module.
3. many heat treating equipment centralized control techniques of one according to claim 1, is characterized in that: described by control machinery comprise pit carburizing furnace, well formula quenching tank, well formula cleaning machine, well formula tempering furnace and other type of furnace.
4. many heat treating equipment centralized control techniques of one according to claim 1, comprise the steps:
Step 1: check each mechanical situation of being controlled, if undesired, overhaul; Normally, enter next step if confirm;
Step 2: workpiece is put into and controlled machinery;
Step 3: remote control computer sends operational order by internet and ethernet module to host computer administration module;
Step 4: host computer administration module obtains sending signal to many interface control module by Ethernet remote control module after instruction;
Step 5: site work personnel see instruction from many interface control module, by many interface control module, signal are imported to each point of control module;
Step 6: each sub-control molding block operations is controlled respectively the corresponding machinery of being controlled and started operation according to instruction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201210419018.6A CN103792890A (en) | 2012-10-29 | 2012-10-29 | Centralized control technology of multi-set heat treatment devices |
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| CN201210419018.6A CN103792890A (en) | 2012-10-29 | 2012-10-29 | Centralized control technology of multi-set heat treatment devices |
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| CN103792890A true CN103792890A (en) | 2014-05-14 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109576485A (en) * | 2018-11-28 | 2019-04-05 | 上海航天精密机械研究所 | A kind of heat treatment production method and system based on remote internet service architecture |
| CN112522662A (en) * | 2020-11-18 | 2021-03-19 | 吉林北方捷凯传动轴有限公司 | On-line monitoring and alarming device for gas carburization equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109576485A (en) * | 2018-11-28 | 2019-04-05 | 上海航天精密机械研究所 | A kind of heat treatment production method and system based on remote internet service architecture |
| CN112522662A (en) * | 2020-11-18 | 2021-03-19 | 吉林北方捷凯传动轴有限公司 | On-line monitoring and alarming device for gas carburization equipment |
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Application publication date: 20140514 |