CN102496095A - Hot-charging logistics tracking, monitoring and dynamic scheduling system - Google Patents
Hot-charging logistics tracking, monitoring and dynamic scheduling system Download PDFInfo
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- CN102496095A CN102496095A CN2011103790291A CN201110379029A CN102496095A CN 102496095 A CN102496095 A CN 102496095A CN 2011103790291 A CN2011103790291 A CN 2011103790291A CN 201110379029 A CN201110379029 A CN 201110379029A CN 102496095 A CN102496095 A CN 102496095A
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Abstract
A hot-charging logistics tracking, monitoring and dynamic scheduling system belongs to the technical field of manufacture and automation. System hardware comprises an application server, a database server and a client computer. An application module comprises a hot charging plan receiving module, a logistics data collection module, a logistics monitoring module, a dynamic scheduling module and an operative plan adjusting module which are arranged on the application server, and relative system data are stored on the database server. The application server and the database server are accessed into an enterprise computer network through a switchboard, and the client computer is accessed into the enterprise computer network through a router. The hot-charging logistics tracking, monitoring and dynamic scheduling system has the advantages of being capable of ensuring that production proceeds orderly according to a plane or a newly made plan, reducing production fault or abnormality to the largest extent and reducing production cost.
Description
Technical field
The invention belongs to and make and technical field of automation, particularly relate to a kind of logistic track, monitoring and dynamic scheduling system of hot delivery and hot charging, be applicable to Iron and Steel Production.
Background technology
In the flow process of Iron and Steel Production, no matter be to be raw material with the iron ore, be raw material still with the steel scrap, steel-making, continuous casting, hot rolling all are indispensable three big critical processes.Present the order processing relationship between them, the problem of existence mobile equilibrium and equilibrium of stock not only, and, also exist energy equilibrium and time equilibrium problem owing to high-temperature service.Since the eighties in 20th century, realized the integrated production of steel-making, continuous casting, hot rolling making the process for producing steel and iron flow process that fundamental shifts take place round energy-conservation and hot delivery and hot charging technology extensive popularization.
The birth of hot delivery and hot charging technology; Changed refining, cast, rolled three traditional processing technologies that operation is relatively independent,, made becoming one of the production management system of three main production processes of Iron and Steel Production through reasonable link, the coupling of three links; Thereby can reduce consumption significantly; Simplify technological process, shorten the logistics cycle, enhance productivity.Hot delivery and hot charging integrated management technology is the strong approach that smelter utilization high-tech improves economic benefit of enterprises, production efficiency.
But because at present in the hot delivery and hot charging production run; Have the situation generation that many casting machines are produced simultaneously; And many casting machines are separately according to oneself cutting sequence cutting slab, can't be in strict accordance with hcr sequence required time and series production slab, and owing to the transport path after the slab output is also inequality; Carry out shove charge so be difficult to the control slab according to original plan, finally cause hot delivery and hot charging production to proceed.
Summary of the invention
The object of the present invention is to provide a kind of logistic track, monitoring and dynamic scheduling system of hot delivery and hot charging; Overcome and be difficult to control slab in the existing hot delivery and hot charging production run according to former planned drawback of carrying out shove charge; This system is according to producing the result who follows the tracks of; Logistics is monitored and dynamically optimized scheduling, improved the production coordination ability, the production efficiency of casting and rolling the production line, practice thrift the heating furnace power consumption; Solve fault that each equipment runs into and unusual on producing, ensured quantity-produced rhythm.
The present invention is based on hot delivery and hot charging logistic track, monitoring and the dynamic scheduling system on the MES information platform of iron and steel enterprise, belongs to the part of the MES of iron and steel enterprise information platform, but simultaneously relatively independent again.System of the present invention is with the information interaction relation is arranged between the planning system of iron and steel enterprise, warehousing system, the MES system.
System hardware of the present invention comprises application server Weblogic, database server Oracle10g, client computer; Application module comprises hot charging plan receiver module, logistics data acquisition module, logistics monitoring module, dynamic dispatching module and production plan adjusting module.Hot charging plan receiver module comprises plans to assign receiver module, plan modification receiver module; The logistics data acquisition module comprises roller-way material acquisition module, heating furnace material acquisition module, reservoir area material acquisition module; The logistics monitoring module comprises graphical display module, the abnormal information alarm module; The dynamic dispatching module comprises regulation and control startup/stopping modular, scheduling strategy and parameter maintenance module, logistic regulation module, batch hot charging slab material loading module, hot charging reservoir area slab block/separate lock module automatically.Wherein hot charging plan receiver module, logistics data acquisition module, logistics monitoring module, dynamic dispatching module and production plan adjusting module are deployed in application server Weblogic and go up that (required Hardware configuration is minicomputer 4*3.0GHz CPU (32); 8GB Memory); System's related data is stored in database server Oracle10g and goes up (required Hardware configuration is minicomputer 4*3.0GHz CPU (32), 8GB Memory).Application server, database server insert enterprise computer network through switch, and client computer inserts enterprise computer network through router.On client computer, can be connected on the application server visit systemic-function and carry out services request through the IE browser, the application server request of receiving and finish logical process after return the client computer interface to the result.
The hot charging plan receiver module of system of the present invention is used for receiving hot charging plan and the modification information that existing planning system works out and is kept at database.The logistics data acquisition module receives in real time material buttress position and mobile message in the roller-way position feedback information that provides from existing warehousing system and the storehouse, receive from existing hot rolling MES systematic collection to come out of the stove information and being kept in the database of slab output, slab material loading and slab.The hot charging plan information that the logistics monitoring module receives the real-time information and the hot charging plan receiver module of the logistics that collects in the logistic track acquisition module is through graphically all being presented on the client browser; And the unusual information that will monitor is pointed out at picture through the abnormal information alarm module; The planner can understand production at any time through this picture and whether be in the state that plan allows, to reach the purpose of production run being carried out real-time follow-up and monitoring.The dynamic dispatching module is used for on-line scheduling is carried out in hot charging production.At first control the startup of scheduling/stop by regulation and control startup/stopping modular.Before starting scheduling; The planner can safeguard automatic scheduling strategy necessary in the hot delivery and hot charging process according to production process technology in scheduling strategy and parameter maintenance module, the dynamic dispatching module can be carried out dynamic dispatching to better meet dynamical linkage and coupling between continuous casting and hot-rolled process according to planner's configured strategy.After the planner starts the dynamic dispatching module; Monitoring situation according to logistics data acquisition module and logistics monitoring module; If when having unusual generation and this abnormal conditions can have influence on normal hot charging to produce; Automatically the logistic regulation module just begins to dispatch; According to the automatic scheduling strategy that configures, through hot charging base material loading/warehouse-in, the blanking of cold charge base, hot charging base directly into stove, rolling line production plan the order dynamical linkage and the coupling of the logistics of slab high temperature between scheduling mode such as adjustment and order reallocation realization continuous casting and hot-rolled process automatically, to satisfy the demand of rolling line hot-mounting process; And send the logistics dispatch command, or send sequence allocation or change single request message to the MES system according to the warehousing system of scheduling situation in the storehouse.In batches hot charging slab material loading module is in the implementation of hot charging, when automatic hot charging slab material loading can't satisfy material loading rhythm, from hot charging slab reservoir area, selects the hot charging base material loading of specified quantity by system according to rule, to satisfy the rolling line demand.It is the reservation lock-out facility that realizes some slab that hot charging reservoir area slab blocks/separate lock module.The information that the production plan adjusting module provides according to monitoring module; When equipment failure taking place, producing when unusual; When former hot charging plan can not be carried out according to plan; Staff planners can be after suspending the dynamic dispatching module, and the rapid adjustment production plan is set up new refining casting three big operation production plans and is connected and coupling.
The invention has the beneficial effects as follows: through logistic track, monitoring and dynamic dispatching hot delivery and hot charging; Can satisfy the dynamical linkage and the coupling of continuous casting, the logistics of rolling slab high temperature, the slab that causes does not roll off the production line in a large number and the overhead traveling crane workload in slab storehouse because logistics order and scaduled sequence are inconsistent in minimizing.
Description of drawings
Fig. 1 is the pie graph of system according to the invention.
Fig. 2 is the structural drawing of system according to the invention.
Fig. 3 is a dynamic dispatching resume module process flow diagram of the present invention.
Embodiment:
System hardware of the present invention comprises application server Weblogic, database server Oracle10g, client computer; Application module comprises hot charging plan receiver module, logistics data acquisition module, logistics monitoring module, dynamic dispatching module and production plan adjusting module.Hot charging plan receiver module comprises plans to assign receiver module, plan modification receiver module; The logistics data acquisition module comprises roller-way material acquisition module, heating furnace material acquisition module, reservoir area material acquisition module; The logistics monitoring module comprises graphical display module, the abnormal information alarm module; The dynamic dispatching module comprises regulation and control startup/stopping modular, scheduling strategy and parameter maintenance module, logistic regulation module, batch hot charging slab material loading module, hot charging reservoir area slab block/separate lock module automatically.Wherein hot charging plan receiver module, logistics data acquisition module, logistics monitoring module, dynamic dispatching module and production plan adjusting module are deployed in application server Weblogic and go up that (required Hardware configuration is minicomputer 4*3.0GHz CPU (32); 8GB Memory); System's related data is stored in database server Oracle10g and goes up (required Hardware configuration is minicomputer 4*3.0GHz CPU (32), 8GB Memory).Application server, database server insert enterprise computer network through switch, and client computer inserts enterprise computer network through router.On client computer, can be connected on the application server visit systemic-function and carry out services request through the IE browser, the application server request of receiving and finish logical process after return the client computer interface to the result.
In conjunction with Fig. 1 explanation; The user is through client-access system of the present invention; System of the present invention receives the hot charging plan information of assigning from planning system and is saved in the database; System receives material situation and the buttress position situation of material in the storehouse on the roller-way that warehousing system collects from the roller-way second control system in real time; System receive in real time hot rolling MES system from heating furnace second control system and steel-making MES systematic collection to slab output, slab material loading and the slab information of coming out of the stove, utilize the logistics monitoring module that the information that receives is shown through graphical in client, production run is carried out real-time follow-up and monitoring.The monitor message that utilization monitors; After starting the dynamic dispatching module; The automatic dynamic scheduler module can be carried out the automatic dynamic scheduling according to the scheduling strategy of configuration; Will owing to the chaotic hot charging slab of conticaster output order according to the order shove charge of satisfying various constraint conditions, guarantee that finally the height of logistics and information flow is consistent.
(1) logistics monitoring module implementation is: the graphical monitoring technique that adopts the Flex client technology.Be exported to equipment and logistics shape situation between the furnace outlet because this module is the monitoring conticaster, need system to support the technology such as real-time, interoperability manipulation of close friendization.Adopt Flex to represent layer framework showed logistics with similar desktop style RIA patterned way trace information for this reason; Be on the one hand because Flex has good network interaction ability; More gorgeous expression effect; Be exactly the backstage message push-mechanism owing to Flex on the other hand, the dynamic change with logistics that can be real-time is presented in the page.
(2) dynamic dispatching module implementation is: the main quick response mechanism that adopts based on configurable rule; Regulate and control respectively to various case in the production run; Production procedure to material is dispatched automatically, pursues production run safety, stable and balanced.The dynamic regulation process has realized the full-automatic decision-making of logistics, need not manual intervention, thus significantly reduced labour intensity, improved production level.Simultaneously, in scheduling process, material only needs of short duration rolling off the production line or need not roll off the production line, and directly high temperature is gone into stove, has practiced thrift fuel, has improved production efficiency.Rule in the rule-based dynamic regulation module is configurable, is convenient to maintenance and expansion.For different smelters, only need revise a little and dispose, just can satisfy application, have stronger versatility.
Claims (3)
1. the logistic track of a hot delivery and hot charging, monitoring and dynamic scheduling system; It is characterized in that; System hardware comprises application server, database server, client computer; Application module comprises hot charging plan receiver module, logistics data acquisition module, logistics monitoring module, dynamic dispatching module and production plan adjusting module; Wherein, hot charging plan receiver module, logistics data acquisition module, logistics monitoring module, dynamic dispatching module and production plan adjusting module are deployed on the application server, and system's related data is stored in database server; Application server, database server insert enterprise computer network through switch, and client computer inserts enterprise computer network through router; On client computer, can be connected on the application server visit systemic-function and carry out services request through the IE browser, the application server request of receiving and finish logical process after return the client computer interface to the result;
Hot charging plan receiver module is used for receiving hot charging plan and the modification information that existing planning system works out and is kept at database; The logistics data acquisition module receives in real time material buttress position and mobile message in the roller-way position feedback information that provides from existing warehousing system and the storehouse, receive from existing hot rolling MES systematic collection to come out of the stove information and being kept in the database of slab output, slab material loading and slab; The hot charging plan information that the logistics monitoring module receives the real-time information and the hot charging plan receiver module of the logistics that collects in the logistic track acquisition module is through graphically all being presented on the client browser; And the unusual information that will monitor is pointed out at picture through the abnormal information alarm module; The planner understands production at any time through this picture and whether is in the state that plan allows, to reach the purpose of production run being carried out real-time follow-up and monitoring; The dynamic dispatching module is used for on-line scheduling is carried out in hot charging production.
2. system according to claim 1 is characterized in that, hot charging plan receiver module comprises plans to assign receiver module, plan modification receiver module; The logistics data acquisition module comprises roller-way material acquisition module, heating furnace material acquisition module, reservoir area material acquisition module; The logistics monitoring module comprises graphical display module, the abnormal information alarm module; The dynamic dispatching module comprises regulation and control startup/stopping modular, scheduling strategy and parameter maintenance module, logistic regulation module, batch hot charging slab material loading module, hot charging reservoir area slab block/separate lock module automatically.
3. system according to claim 1 and 2 is characterized in that, described dynamic dispatching module on-line scheduling: at first control the startup of scheduling/stop by regulation and control startup/stopping modular; Before starting scheduling; The planner safeguards automatic scheduling strategy necessary in the hot delivery and hot charging process according to production process technology in scheduling strategy and parameter maintenance module, the dynamic dispatching module can be carried out dynamic dispatching to satisfy dynamical linkage and coupling between continuous casting and hot-rolled process according to planner's configured strategy; After the planner starts the dynamic dispatching module; Monitoring situation according to logistics data acquisition module and logistics monitoring module; If when having unusual generation and this abnormal conditions can have influence on normal hot charging to produce; Automatically the logistic regulation module just begins to dispatch; According to the automatic scheduling strategy that configures, through hot charging base material loading/warehouse-in, the blanking of cold charge base, hot charging base directly into stove, rolling line production plan the order dynamical linkage and the coupling of the logistics of slab high temperature between scheduling mode such as adjustment and order reallocation realization continuous casting and hot-rolled process automatically, to satisfy the demand of rolling line hot-mounting process; And send the logistics dispatch command, or send sequence allocation or change single request message to the MES system according to the warehousing system of scheduling situation in the storehouse; In batches hot charging slab material loading module is in the implementation of hot charging, when automatic hot charging slab material loading can't satisfy material loading rhythm, from hot charging slab reservoir area, selects the hot charging base material loading of specified quantity by system according to rule, to satisfy the rolling line demand; It is the reservation lock-out facility that realizes some slab that hot charging reservoir area slab blocks/separate lock module.The information that the production plan adjusting module provides according to monitoring module; When equipment failure taking place, produce when unusual, when former hot charging plan can not be carried out according to plan, staff planners were after suspending the dynamic dispatching module; The rapid adjustment production plan is set up new refining casting three operation production plans and is connected and coupling.
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103279073A (en) * | 2013-03-28 | 2013-09-04 | 马钢控制技术有限责任公司 | Control system for steel continuous production line |
| CN104091247A (en) * | 2014-07-31 | 2014-10-08 | 武钢集团昆明钢铁股份有限公司 | Production plan management system and method |
| CN107301517A (en) * | 2017-08-10 | 2017-10-27 | 苏州奥智智能设备股份有限公司 | In casting copper pipe production process in product logistics navigation system and method |
| CN108366108A (en) * | 2018-01-31 | 2018-08-03 | 广东亿迅科技有限公司 | WebLogic cluster users management method and device based on JMX technologies |
| CN109933486A (en) * | 2017-12-19 | 2019-06-25 | 车伯乐（北京）信息科技有限公司 | A kind of monitor processing method of logistics data, apparatus and system |
| CN109978368A (en) * | 2019-03-22 | 2019-07-05 | 刘童童 | A kind of continuous casting and rolling journey bloom production complete period information management system |
| CN110735029A (en) * | 2019-10-23 | 2020-01-31 | 宁波萨科森工业科技有限公司 | intelligent aluminum foil heat treatment system |
| CN113399469A (en) * | 2021-06-23 | 2021-09-17 | 新疆八一钢铁股份有限公司 | Abnormal slab handling method for improving hot charging and hot delivery rate |
| CN113589770A (en) * | 2021-07-30 | 2021-11-02 | 南京苝之捷电子科技有限公司 | Production system based on MES |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103279073A (en) * | 2013-03-28 | 2013-09-04 | 马钢控制技术有限责任公司 | Control system for steel continuous production line |
| CN104091247A (en) * | 2014-07-31 | 2014-10-08 | 武钢集团昆明钢铁股份有限公司 | Production plan management system and method |
| CN107301517A (en) * | 2017-08-10 | 2017-10-27 | 苏州奥智智能设备股份有限公司 | In casting copper pipe production process in product logistics navigation system and method |
| CN109933486A (en) * | 2017-12-19 | 2019-06-25 | 车伯乐（北京）信息科技有限公司 | A kind of monitor processing method of logistics data, apparatus and system |
| CN108366108A (en) * | 2018-01-31 | 2018-08-03 | 广东亿迅科技有限公司 | WebLogic cluster users management method and device based on JMX technologies |
| CN108366108B (en) * | 2018-01-31 | 2021-03-02 | 广东亿迅科技有限公司 | WebLogic cluster user management method and device based on JMX technology |
| CN109978368A (en) * | 2019-03-22 | 2019-07-05 | 刘童童 | A kind of continuous casting and rolling journey bloom production complete period information management system |
| CN109978368B (en) * | 2019-03-22 | 2021-07-27 | 浙江隆泰钢业有限公司 | Continuous casting and rolling process billet production full-period information management system |
| CN110735029A (en) * | 2019-10-23 | 2020-01-31 | 宁波萨科森工业科技有限公司 | intelligent aluminum foil heat treatment system |
| CN113399469A (en) * | 2021-06-23 | 2021-09-17 | 新疆八一钢铁股份有限公司 | Abnormal slab handling method for improving hot charging and hot delivery rate |
| CN113589770A (en) * | 2021-07-30 | 2021-11-02 | 南京苝之捷电子科技有限公司 | Production system based on MES |
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Application publication date: 20120613 |