CN103279073A - Control system for steel continuous production line - Google Patents
Control system for steel continuous production line Download PDFInfo
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- CN103279073A CN103279073A CN2013101035821A CN201310103582A CN103279073A CN 103279073 A CN103279073 A CN 103279073A CN 2013101035821 A CN2013101035821 A CN 2013101035821A CN 201310103582 A CN201310103582 A CN 201310103582A CN 103279073 A CN103279073 A CN 103279073A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention discloses a control system for a steel continuous production line. The control system is characterized in that an application server and a database server are in communication connection with multiple client computers respectively through an enterprise computer network. As the system structure is adopted, the control system for the steel continuous production line has the advantages that 1, by automatically tracking the material of a cold-rolled strip continuous production line and delivering set values in real time, more accurate and more timely technological set values are provided for various online equipment; 2, the workload of operators is greatly reduced, and the loss of steel coil data is avoided; and 3, as huge volume of process data is analyzed, processed and stored, the control system can play the role of greatly supporting the steel production quality management and better meets the requirement of a strip production line on high-speed continuous production.
Description
Technical field
The present invention relates to the automation control area of iron and steel tinuous production, particularly a kind of control system of iron and steel tinuous production.
Background technology
In the iron and steel production field, for cold rolled continuous annealing line, iron and steel tinuous productions such as galvanized wire and traverse, because it is very fast to produce linear velocity, the various device that relates to is of a great variety, and is for tracking, monitoring and the scheduling controlling complexity of material, very high to accuracy and the real-time requirement of control parameter.
Existing production control mode can't the real-time follow-up strip production and carry out parameter adjustment at any time, can not the on-line measurement data carry out the analysis of real-time, have a strong impact on production efficiency and the safety of iron and steel tinuous production.
At above-mentioned problem, a kind of novel control system is provided, make this system can satisfy the production demand of iron and steel tinuous production, at utmost must enhance productivity.
Summary of the invention
Technical matters to be solved by this invention is, a kind of control system of iron and steel tinuous production is provided, and makes this system can satisfy the production demand of iron and steel tinuous production, at utmost must enhance productivity.。
For achieving the above object, technical scheme of the present invention is, a kind of control system of iron and steel tinuous production is characterized in that: described control system is that application server is connected with a plurality of client computer communications by enterprise computer network respectively with database server;
Be provided with plan receiver module, material tracking module, setting value calculating in the described application server and issue module, process data statistical module, communication module; For total system provides database service storage related data, thereby constitute The whole control system the whole process of production of high ferro tinuous production is controlled on the described database server.
Described plan receiver module comprises the reception of material master data and modified module, material production plan reception and modified module, material master data and the production schedule that client computer is provided receive, and revise accordingly when the data exception that receives.
Described material tracking module comprises entrance tracking module, weld joint tracking module, outlet section tracking module and connects barcode scanner respectively the overall process of iron and steel production is carried out tracing and monitoring.
Described setting value is calculated and is issued module and calculates, revises and issue for the model of setting value, and system produces required set-point data according to the position of material in production line to each online equipment real time down.
Described process data statistical module carries out the reception of process data, the statistics of process data, the coupling of process data and the filing of data; Strip is one section and carries out segmentation for per 10 meters, calculate the mean value of the measurement data of each check point of each section process, and the rendering quality curve, carry out quality analysis for the technician.
Socket communication that described communication module is integrated, table his-and-hers watches communication and opc communication, respectively and system, welder system, planisher system, weighing system, online PLC communication between MES system, grinding roller.
The Database Systems of described database server adopt ROSE HA ORACLE two-node cluster hot backup.
A kind of control system of iron and steel tinuous production, owing to adopt above-mentioned system architecture, the invention has the advantages that: 1, by to the material of cold rolled sheet tinuous production from motion tracking, real time down setting value, for each online equipment provides more accurate, technique initialization value more timely; 2, significantly reduce operative employee's workload, avoided losing of coil of strip data; 3, owing to can carry out analyzing and processing and preservation to the flood tide process data, can play greatly support effect to the management of the strip quality of production.Strip production line high-speed quantity-produced needs have been satisfied better.
Description of drawings
The present invention is further detailed explanation below in conjunction with the drawings and specific embodiments;
Fig. 1 is the control system structured flowchart of a kind of iron and steel tinuous production of the present invention;
Fig. 2 is the control plan receiver module system architecture diagram of a kind of iron and steel tinuous production of the present invention;
Fig. 3 is the control system material tracking module structured flowchart of a kind of iron and steel tinuous production of the present invention;
In Fig. 1-3,1, application server; 2, database server; 3, client computer; 4, plan receiver module; 5, material tracking module; 6, module is calculated and issued to setting value; 7, process data statistical module; 8, communication module; 9, the material master data receives and modified module; 10, material production plan reception and modified module; 11, entrance tracking module; 12, weld joint tracking module; 13, outlet section tracking module.
Embodiment
Become increasingly complex in order to satisfy, the requirement of strip tinuous production at a high speed, the present invention has made significant improvement to the production management system of strip tinuous production, comprise and use safer Dual-Computer Hot-Standby System, more accurate on-line tracing system, more timely, safer and cross-platform data communication module; The setting value account form of You Huaing more; Detect the data statistics processing module more efficiently; Use bar code scanning system and label machine etc.
As Figure 1-3, the present invention is that application server 1 is connected with a plurality of client computer 3 communications by enterprise computer network respectively with database server 2.Be provided with plan receiver module 4, material tracking module 5, setting value calculating in the application server 1 and issue module 6, process data statistical module 7, communication module 8.For total system provides database service storage related data, thereby constitute The whole control system the whole process of production of high ferro tinuous production is controlled on the database server 2.
Hardware of the present invention comprises application server 1, database server 2, client computer 3.Application module 1 comprises plan receiver module 4, material tracking module 5, setting value calculating and issues module 6, process data statistical module 7 and communication module 8. wherein, plan receiver module 4, material tracking module 5, setting value are calculated and are issued module 6, process data statistical module 7 and communication module 8 and be deployed on the application server 1, and system's related data is stored in database server 2; For guaranteeing the safety of Database Systems, Database Systems adopt ROSE HA ORACLE two-node cluster hot backup.Application server 1, database server 2 insert enterprise computer network by switch, and client computer 3 inserts enterprise computer network by router; On client computer 3, can be connected on the application server visit systemic-function and carry out services request by the IE browser, application server 1 request of receiving and finish logical process after the result is returned the interface of client computer 3.
Setting value is calculated and is issued the model that module 6 comprises setting value and calculates, revises and issue, and system produces required set-point data according to the position of material in production line to each online equipment real time down.
Process data statistical analysis module 7 comprises the collection of process data, the filing of the statistics of process data and coupling, data and analysis etc.
Communication module 8 is integrated multiple communication modes comprises the socket communication, table his-and-hers watches communication and opc communication etc., and system and various online equipment comprise communications such as welder system, planisher system, weighing system, online PLC respectively and between MES system, grinding roller.
The man-machine interface of native system adopts the graphical monitoring technique of Flex client-side technology.Because native system is tracking, monitoring and scheduling to whole production line equipment and logistics situation, the convenience of friendly, real-time, reliability and the deployment at interface etc. is required very high.Adopt the FLASH BUILDER developing instrument exploitation HMI picture of Adobe company for this reason.The HMI system has saved the installation of client software based on the B/S structure for each client.The machine that any network allows is as long as the corresponding network address of input just can be used application program.
Each module of system is deployed in the application server with the process form.Between each process, communication program is platform with distribution network communication middleware ICE between process and the HMI.In order to ensure the reliability of process, system has also developed the process monitoring module, monitors each running state of a process, and finding has process exception, can restart this process automatically.
By reference to the accompanying drawings the present invention has been carried out exemplary description above; obviously specific implementation of the present invention is not subjected to the restriction of aforesaid way; as long as the various improvement of having adopted technical solution of the present invention to carry out, or directly apply to other occasion without improvement, all within protection scope of the present invention.
Claims (7)
1. the control system of an iron and steel tinuous production, it is characterized in that: described control system is that application server (1) is connected with a plurality of client computers (3) communication by enterprise computer network respectively with database server (2);
Be provided with plan receiver module (4), material tracking module (5), setting value calculating in the described application server (1) and issue module (6), process data statistical module (7), communication module (8); Described database server (2) is gone up to total system provides database service and is stored related data.
2. the control system of a kind of iron and steel tinuous production according to claim 1, it is characterized in that: described plan receiver module (4) comprises the material master data and receives and modified module (9), material production plan reception and modified module (10), material master data and the production schedule that client computer is provided receive, and revise accordingly when the data exception that receives.
3. the control system of a kind of iron and steel tinuous production according to claim 1 is characterized in that: described material tracking module (5) comprises entrance tracking module (11), weld joint tracking module (12), outlet section tracking module (13) and connects barcode scanner respectively the overall process of iron and steel production is carried out tracing and monitoring.
4. the control system of a kind of iron and steel tinuous production according to claim 1, it is characterized in that: described setting value is calculated and is issued module (6) and calculates, revises and issue for the model of setting value, system produces required set-point data according to the position of material in production line to each online equipment real time down.
5. the control system of a kind of iron and steel tinuous production according to claim 1, it is characterized in that: described process data statistical module (7) carries out the reception of process data, the statistics of process data, the coupling of process data and the filing of data; Strip is one section and carries out segmentation for per 10 meters, calculate the mean value of the measurement data of each check point of each section process, and the rendering quality curve, carry out quality analysis for the technician.
6. the control system of a kind of iron and steel tinuous production according to claim 1, it is characterized in that: socket communication that described communication module (8) is integrated, table his-and-hers watches communication and opc communication, respectively and system, welder system, planisher system, weighing system, online PLC communication between MES system, grinding roller.
7. the control system of a kind of iron and steel tinuous production according to claim 1 is characterized in that: the Database Systems employing ROSE HA ORACLE two-node cluster hot backup of described database server (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN2013101035821A CN103279073A (en) | 2013-03-28 | 2013-03-28 | Control system for steel continuous production line |
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| CN2013101035821A CN103279073A (en) | 2013-03-28 | 2013-03-28 | Control system for steel continuous production line |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107104810A (en) * | 2016-02-23 | 2017-08-29 | 北京中科同向信息技术有限公司 | One kind is based on HA double-machine standby technologies |
| CN108062080A (en) * | 2017-12-21 | 2018-05-22 | 安徽马钢自动化信息技术有限公司 | Coil of strip rewinding fabrication line process control system |
| CN108182535A (en) * | 2017-12-28 | 2018-06-19 | 鞍钢集团朝阳钢铁有限公司 | A kind of material information management method |
| CN113282060A (en) * | 2021-04-23 | 2021-08-20 | 北京科技大学设计研究院有限公司 | Centralized control method for heat treatment production line |
Citations (4)
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| US3515860A (en) * | 1967-11-06 | 1970-06-02 | Industrial Nucleonics Corp | Process controller with dynamic set-point adjustment responsive to the statistical variance of the controlled property |
| CN1556486A (en) * | 2003-12-31 | 2004-12-22 | 冶金自动化研究设计院 | Integrated iron and steel enterprise production process on line planning and controlling system and method |
| CN202134038U (en) * | 2011-03-03 | 2012-02-01 | 北京三博中自科技有限公司 | Product quality tracking system for process industry |
| CN102496095A (en) * | 2011-11-24 | 2012-06-13 | 北京首钢自动化信息技术有限公司 | Hot-charging logistics tracking, monitoring and dynamic scheduling system |
-
2013
- 2013-03-28 CN CN2013101035821A patent/CN103279073A/en active Pending
Patent Citations (4)
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|---|---|---|---|---|
| US3515860A (en) * | 1967-11-06 | 1970-06-02 | Industrial Nucleonics Corp | Process controller with dynamic set-point adjustment responsive to the statistical variance of the controlled property |
| CN1556486A (en) * | 2003-12-31 | 2004-12-22 | 冶金自动化研究设计院 | Integrated iron and steel enterprise production process on line planning and controlling system and method |
| CN202134038U (en) * | 2011-03-03 | 2012-02-01 | 北京三博中自科技有限公司 | Product quality tracking system for process industry |
| CN102496095A (en) * | 2011-11-24 | 2012-06-13 | 北京首钢自动化信息技术有限公司 | Hot-charging logistics tracking, monitoring and dynamic scheduling system |
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| 刘玉玲: "济钢第三炼钢厂RH网络自动化控制系统", 《流体传动与控制》 * |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107104810A (en) * | 2016-02-23 | 2017-08-29 | 北京中科同向信息技术有限公司 | One kind is based on HA double-machine standby technologies |
| CN108062080A (en) * | 2017-12-21 | 2018-05-22 | 安徽马钢自动化信息技术有限公司 | Coil of strip rewinding fabrication line process control system |
| CN108182535A (en) * | 2017-12-28 | 2018-06-19 | 鞍钢集团朝阳钢铁有限公司 | A kind of material information management method |
| CN108182535B (en) * | 2017-12-28 | 2020-06-16 | 鞍钢集团朝阳钢铁有限公司 | Material information management method |
| CN113282060A (en) * | 2021-04-23 | 2021-08-20 | 北京科技大学设计研究院有限公司 | Centralized control method for heat treatment production line |
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Application publication date: 20130904 |