CN102147610A - Wireless monitoring device for distant controlling machine of thermal treatment furnace and monitoring method therefor - Google Patents
Wireless monitoring device for distant controlling machine of thermal treatment furnace and monitoring method therefor Download PDFInfo
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- CN102147610A CN102147610A CN2010106240034A CN201010624003A CN102147610A CN 102147610 A CN102147610 A CN 102147610A CN 2010106240034 A CN2010106240034 A CN 2010106240034A CN 201010624003 A CN201010624003 A CN 201010624003A CN 102147610 A CN102147610 A CN 102147610A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention relates to a wireless monitoring device for a distance controlling machine of a thermal treatment furnace and a monitoring method. The device comprises a controlling machine which is provided with a display module, a control module, a serial communication establishing module and a first embedded Bluetooth module, wherein the first Bluetooth module is connected with a first antenna; the first antenna is wirelessly connected with a second antenna pre-arranged in a second antenna group; each second antenna in the second antenna group is respectively connected with a second Bluetooth module; each second antenna in the second antenna group is also wirelessly connected with a second Bluetooth module and all third antennae in a third antenna group; each third antenna is connected with a third Bluetooth module; and each third Bluetooth module is embedded in the thermal treatment furnace. The monitoring method comprises the following steps: the controlling machine is used for long-range control on the thermal treatment furnace so as to avoid the trouble caused by the arrangement of a plurality of thermal treatment furnaces in a workshop, simultaneously, the controlling machine has the characteristics of being capable of moving at random, controlling more than two thermal treatment furnaces and adjusting and controlling parameters.
Description
Technical field
The invention belongs to the controlled in wireless technical field, be specifically related to a kind of far distance controlled machine wireless monitoring device and method for supervising of heat-treatment furnace.
Background technology
Currently have a lot of heat-treatment furnaces usually at a shopwork scene, many heat-treatment furnaces are provided with the computer control interface or the computer interface of RS232 are arranged, and realize computer control, but no matter have or not computer interface, all needing wired control mode, need connect up in the workshop.Especially when heat-treatment furnace was many, it was often crisscross to connect up, and in addition, the operator need treat its duty of switch board next door monitoring at heat-treatment furnace all day.Such control device and control method waste time and energy and also cause the difficulty of maintenance, and the mode of employing controlled in wireless does not often reach the range of control more than 100 meters, and use is restricted.
Summary of the invention
In order to overcome the deficiency that above-mentioned prior art exists, the object of the present invention is to provide a kind of far distance controlled machine wireless monitoring device and method for supervising of heat-treatment furnace, by adopting controller Long-distance Control heat-treatment furnace, both avoided in many troubles that heat-treatment furnace brings of workshop wiring, the operator only need carry the controller of Bluetooth technology simultaneously, it is outer mobile arbitrarily just can to surpass 100 meters of heat-treatment furnaces in distance, and can control heat-treatment furnace more than two simultaneously, in monitoring heat-treatment furnace duty, handle other affairs, when the running parameter of heat-treatment furnace need be adjusted, can also utilize the controller of subsidiary bluetooth to carry out the adjustment control of parameter in addition.
In order to achieve the above object, the technical solution adopted in the present invention is:
A kind of far distance controlled machine wireless monitoring device of heat-treatment furnace, comprise and have display module 7, control module 8, serial communication is set up the controller 2 of module 9 and embedded first bluetooth module 1, first bluetooth module 1 is connected with first antenna 3, one second antenna 4 wireless connections of presetting in first antenna 3 and second antenna sets, every second antenna 4 in second antenna sets is connected with one second bluetooth module 5 respectively, each second bluetooth module 5 is embedded in respectively in the wireless proxy mechanism 6, every second antenna 4 in other second antenna sets also respectively with a third antenna group in all third antenna 10 wireless connections, each third antenna 10 is connected with one the 3rd bluetooth module 11, and each the 3rd bluetooth module 11 is embedded in the heat-treatment furnace 12.
The distance of described controller 2 and each heat-treatment furnace 6 is more than 100 meters.
The method for supervising of the far distance controlled machine wireless monitoring device of above-mentioned heat-treatment furnace: at first the start-up control machine 2, all wireless proxy mechanisms 6 and all heat-treatment furnaces 12, serial communication in controller 2 is set up under the control of module 9, by with second antenna sets of first antenna, 3 wireless connections in one second default antenna 4, controller 2 is set up corresponding virtual serial communication link with second bluetooth module, the 5 embedded wireless proxy mechanisms 6 that second antenna 4 that should preset is connected, and this wireless proxy mechanism 6 also passes through to handle its second bluetooth module 5 simultaneously, by with a third antenna group of second antenna, 4 wireless connections of this wireless proxy mechanism 6 in all third antennas 10, all heat-treatment furnaces 12 that the 3rd all bluetooth module 11 that this wireless proxy mechanism 6 is connected with all third antennas 10 in this third antenna group is embedded in are set up corresponding virtual serial communication link, controller 2 start-up control modules 8 are handled first bluetooth module 1 subsequently, second bluetooth module 5 in along virtual serial port communication link sending controling instruction to corresponding heat-treatment furnace 6, second bluetooth module 5 operates the corresponding function assembly that the steering order that receives sends to heat-treatment furnace 6 subsequently; Each heat-treatment furnace 6 of while sends to each self-corresponding second bluetooth module 5 according to the default time cycle with its temperature inside parameter, vacuum tightness parameter, carbon potential parameter, penetrating layer thickness parameter and unusual parameter, the virtual serial port communication link of second bluetooth module 5 by separately sends to temperature parameter, vacuum tightness parameter, carbon potential parameter and penetrating layer thickness parameter in first bluetooth module 1 of controller 2 then, shows via being forwarded in the display module 7 of first bluetooth module 1; Control the supplemental characteristic of not setting up the heat-treatment furnace 6 of virtual serial port communication link or not set up the heat-treatment furnace 6 of virtual serial port communication link if desired, just controller 2 is moved to the coverage of the corresponding wireless proxy mechanism 6 of third antenna 10 wireless connections that are connected with the 3rd bluetooth module 11 that this heat-treatment furnace 6 is embedded in, serial communication in controller 2 is set up under the control of module 9 subsequently, earlier first antenna 3 is carried out wireless connections with second antenna 4 that second bluetooth module 5 in this wireless proxy mechanism 6 is connected, and then controller 2 and this wireless proxy mechanism 6 set up corresponding virtual serial communication link, and this wireless proxy mechanism 6 also passes through to handle its second bluetooth module 5 simultaneously, by with a third antenna group of second antenna, 4 wireless connections of this wireless proxy mechanism 6 in all third antennas 10, all heat-treatment furnaces 12 that the 3rd all bluetooth module 11 that this wireless proxy mechanism 6 is connected with all third antennas 10 in this third antenna group is embedded in are set up corresponding virtual serial communication link, controller 2 start-up control modules 8 are handled first bluetooth module 1 subsequently, second bluetooth module 5 in along virtual serial port communication link sending controling instruction to corresponding heat-treatment furnace 6, second bluetooth module 5 operates the corresponding function assembly that the steering order that receives sends to heat-treatment furnace 6 subsequently; Each heat-treatment furnace 6 of while sends to each self-corresponding second bluetooth module 5 according to the default time cycle with its temperature inside parameter, vacuum tightness parameter, carbon potential parameter, penetrating layer thickness parameter and unusual parameter, the virtual serial port communication link of second bluetooth module 5 by separately sends to temperature parameter, vacuum tightness parameter, carbon potential parameter and penetrating layer thickness parameter in first bluetooth module 1 of controller 2 then, shows via being forwarded in the display module 7 of first bluetooth module 1.
By adopting controller far distance controlled heat-treatment furnace, both avoided in many troubles that heat-treatment furnace brings of workshop wiring, the operator only need carry the controller of Bluetooth technology simultaneously, it is outer mobile arbitrarily just can to surpass 100 meters of heat-treatment furnaces in distance, and can control heat-treatment furnace more than two simultaneously, has movability like this, in monitoring heat-treatment furnace duty, handle other affairs, when the running parameter of heat-treatment furnace need be adjusted, can also utilize the controller of subsidiary bluetooth to carry out the adjustment control of parameter in addition.
Description of drawings
Accompanying drawing is a principle of work synoptic diagram of the present invention.
Embodiment
The present invention will be described in more detail below in conjunction with accompanying drawing.
As shown in drawings, the far distance controlled machine wireless monitoring device of heat-treatment furnace, comprise and have display module 7, control module 8, serial communication is set up the controller 2 of module 9 and embedded first bluetooth module 1, first bluetooth module 1 is connected with first antenna 3, one second antenna 4 wireless connections of presetting in first antenna 3 and second antenna sets, every second antenna 4 in second antenna sets is connected with one second bluetooth module 5 respectively, each second bluetooth module 5 is embedded in respectively in the wireless proxy mechanism 6, every second antenna 4 in other second antenna sets also respectively with a third antenna group in all third antenna 10 wireless connections, each third antenna 10 is connected with one the 3rd bluetooth module 11, and each the 3rd bluetooth module 11 is embedded in the heat-treatment furnace 12.
The distance of described controller 2 and each heat-treatment furnace 6 is more than 100 meters.
The method for supervising of the far distance controlled machine wireless monitoring device of above-mentioned heat-treatment furnace: at first the start-up control machine 2, all wireless proxy mechanisms 6 and all heat-treatment furnaces 12, serial communication in controller 2 is set up under the control of module 9, by with second antenna sets of first antenna, 3 wireless connections in one second default antenna 4, controller 2 is set up corresponding virtual serial communication link with second bluetooth module, the 5 embedded wireless proxy mechanisms 6 that second antenna 4 that should preset is connected, and this wireless proxy mechanism 6 also passes through to handle its second bluetooth module 5 simultaneously, by with a third antenna group of second antenna, 4 wireless connections of this wireless proxy mechanism 6 in all third antennas 10, all heat-treatment furnaces 12 that the 3rd all bluetooth module 11 that this wireless proxy mechanism 6 is connected with all third antennas 10 in this third antenna group is embedded in are set up corresponding virtual serial communication link, controller 2 start-up control modules 8 are handled first bluetooth module 1 subsequently, second bluetooth module 5 in along virtual serial port communication link sending controling instruction to corresponding heat-treatment furnace 6, second bluetooth module 5 operates the corresponding function assembly that the steering order that receives sends to heat-treatment furnace 6 subsequently; Each heat-treatment furnace 6 of while sends to each self-corresponding second bluetooth module 5 according to the default time cycle with its temperature inside parameter, vacuum tightness parameter, carbon potential parameter, penetrating layer thickness parameter and unusual parameter, the virtual serial port communication link of second bluetooth module 5 by separately sends to temperature parameter, vacuum tightness parameter, carbon potential parameter and penetrating layer thickness parameter in first bluetooth module 1 of controller 2 then, shows via being forwarded in the display module 7 of first bluetooth module 1; Control the supplemental characteristic of not setting up the heat-treatment furnace 6 of virtual serial port communication link or not set up the heat-treatment furnace 6 of virtual serial port communication link if desired, just controller 2 is moved to the coverage of the corresponding wireless proxy mechanism 6 of third antenna 10 wireless connections that are connected with the 3rd bluetooth module 11 that this heat-treatment furnace 6 is embedded in, serial communication in controller 2 is set up under the control of module 9 subsequently, earlier first antenna 3 is carried out wireless connections with second antenna 4 that second bluetooth module 5 in this wireless proxy mechanism 6 is connected, and then controller 2 and this wireless proxy mechanism 6 set up corresponding virtual serial communication link, and this wireless proxy mechanism 6 also passes through to handle its second bluetooth module 5 simultaneously, by with a third antenna group of second antenna, 4 wireless connections of this wireless proxy mechanism 6 in all third antennas 10, all heat-treatment furnaces 12 that the 3rd all bluetooth module 11 that this wireless proxy mechanism 6 is connected with all third antennas 10 in this third antenna group is embedded in are set up corresponding virtual serial communication link, controller 2 start-up control modules 8 are handled first bluetooth module 1 subsequently, second bluetooth module 5 in along virtual serial port communication link sending controling instruction to corresponding heat-treatment furnace 6, second bluetooth module 5 operates the corresponding function assembly that the steering order that receives sends to heat-treatment furnace 6 subsequently; Each heat-treatment furnace 6 of while sends to each self-corresponding second bluetooth module 5 according to the default time cycle with its temperature inside parameter, vacuum tightness parameter, carbon potential parameter, penetrating layer thickness parameter and unusual parameter, the virtual serial port communication link of second bluetooth module 5 by separately sends to temperature parameter, vacuum tightness parameter, carbon potential parameter and penetrating layer thickness parameter in first bluetooth module 1 of controller 2 then, shows via being forwarded in the display module 7 of first bluetooth module 1.
By adopting controller far distance controlled heat-treatment furnace, both avoided in many troubles that heat-treatment furnace brings of workshop wiring, the operator only need carry the controller of Bluetooth technology simultaneously, it is outer mobile arbitrarily just can to surpass 100 meters of heat-treatment furnaces in distance, and can control heat-treatment furnace more than two simultaneously, has movability like this, can in monitoring heat-treatment furnace duty, handle other affairs, when the running parameter of heat-treatment furnace need be adjusted, can also utilize the controller of subsidiary bluetooth to carry out the adjustment control of parameter in addition.
Claims (3)
1. the far distance controlled machine wireless monitoring device of a heat-treatment furnace, it is characterized in that: comprise having display module (7), control module (8), serial communication is set up the controller (2) of module (9) and embedded first bluetooth module (1), first bluetooth module (1) is connected with first antenna (3), one second antenna (4) wireless connections of presetting in first antenna (3) and second antenna sets, every second antenna (4) in second antenna sets is connected with one second bluetooth module (5) respectively, each second bluetooth module (5) is embedded in respectively in the wireless proxy mechanism (6), every second antenna (4) in other second antenna sets also respectively with a third antenna group in all third antennas (10) wireless connections, each third antenna (10) is connected with one the 3rd bluetooth module (11), and each the 3rd bluetooth module (11) is embedded in the heat-treatment furnace (12).
2. the far distance controlled machine wireless monitoring device of heat-treatment furnace according to claim 1, it is characterized in that: the distance of described controller (2) and each heat-treatment furnace (6) is more than 100 meters.
3. the method for supervising of the far distance controlled machine wireless monitoring device of heat-treatment furnace according to claim 1, it is characterized in that: start-up control machine (2) at first, all wireless proxy mechanisms (6) and all heat-treatment furnaces (12), serial communication in controller (2) is set up under the control of module (9), by with second antenna sets of first antenna (3) wireless connections in default one second antenna (4), controller (2) is set up corresponding virtual serial communication link with the embedded wireless proxy mechanism (6) of second bluetooth module (5) that second antenna (4) that should preset is connected, and this wireless proxy mechanism (6) also passes through to handle its second bluetooth module (5) simultaneously, by with a third antenna group of second antenna (4) wireless connections of this wireless proxy mechanism (6) in all third antennas (10), all heat-treatment furnaces (12) that all the 3rd bluetooth modules (11) that this wireless proxy mechanism (6) is connected with interior all third antennas (10) of this third antenna group are embedded in are set up corresponding virtual serial communication link, controller (2) start-up control module (8) is handled first bluetooth module (1) subsequently, second bluetooth module (5) in along virtual serial port communication link sending controling instruction to corresponding heat-treatment furnace (6), second bluetooth module (5) operates the corresponding function assembly that the steering order that receives sends to heat-treatment furnace (6) subsequently; Each heat-treatment furnace of while (6) sends to each self-corresponding second bluetooth module (5) according to the default time cycle with its temperature inside parameter, vacuum tightness parameter, carbon potential parameter, penetrating layer thickness parameter and unusual parameter, the virtual serial port communication link of second bluetooth module (5) by separately sends to temperature parameter, vacuum tightness parameter, carbon potential parameter and penetrating layer thickness parameter in first bluetooth module (1) of controller (2) then, shows via being forwarded in the display module (7) of first bluetooth module (1); Control the supplemental characteristic of not setting up the heat-treatment furnace (6) of virtual serial port communication link or not set up the heat-treatment furnace (6) of virtual serial port communication link if desired, just controller (2) is moved to the coverage of the corresponding wireless proxy mechanism (6) of third antenna (10) wireless connections that the 3rd bluetooth module (11) that is embedded in this heat-treatment furnace (6) is connected, serial communication in controller (2) is set up under the control of module (9) subsequently, earlier first antenna (3) is carried out wireless connections with second antenna (4) that second bluetooth module (5) in this wireless proxy mechanism (6) is connected, and then controller (2) and this wireless proxy mechanism (6) set up corresponding virtual serial communication link, and this wireless proxy mechanism (6) also passes through to handle its second bluetooth module (5) simultaneously, by with a third antenna group of second antenna (4) wireless connections of this wireless proxy mechanism (6) in all third antennas (10), all heat-treatment furnaces (12) that all the 3rd bluetooth modules (11) that this wireless proxy mechanism (6) is connected with interior all third antennas (10) of this third antenna group are embedded in are set up corresponding virtual serial communication link, controller (2) start-up control module (8) is handled first bluetooth module (1) subsequently, second bluetooth module (5) in along virtual serial port communication link sending controling instruction to corresponding heat-treatment furnace (6), second bluetooth module (5) operates the corresponding function assembly that the steering order that receives sends to heat-treatment furnace (6) subsequently; Each heat-treatment furnace of while (6) sends to each self-corresponding second bluetooth module (5) according to the default time cycle with its temperature inside parameter, vacuum tightness parameter, carbon potential parameter, penetrating layer thickness parameter and unusual parameter, the virtual serial port communication link of second bluetooth module (5) by separately sends to temperature parameter, vacuum tightness parameter, carbon potential parameter and penetrating layer thickness parameter in first bluetooth module (1) of controller (2) then, shows via being forwarded in the display module (7) of first bluetooth module (1).
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| Application Number | Priority Date | Filing Date | Title |
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| CN2010106240034A CN102147610A (en) | 2010-12-31 | 2010-12-31 | Wireless monitoring device for distant controlling machine of thermal treatment furnace and monitoring method therefor |
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| CN2010106240034A CN102147610A (en) | 2010-12-31 | 2010-12-31 | Wireless monitoring device for distant controlling machine of thermal treatment furnace and monitoring method therefor |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103792890A (en) * | 2012-10-29 | 2014-05-14 | 天龙科技炉业(无锡)有限公司 | Centralized control technology of multi-set heat treatment devices |
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| CN201348736Y (en) * | 2008-12-20 | 2009-11-18 | 秦皇岛烟草机械有限责任公司 | Driving device for controlling filament cutter through Bluetooth wireless communication |
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2010
- 2010-12-31 CN CN2010106240034A patent/CN102147610A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2626139Y (en) * | 2003-05-28 | 2004-07-14 | 王平 | Onsite Blue-Tooth communication apparatus |
| US7587178B2 (en) * | 2004-03-11 | 2009-09-08 | Werma Signaltechnik Gmbh & Co. Kg | Signaling device |
| CN101110624A (en) * | 2006-07-20 | 2008-01-23 | 中兴通讯股份有限公司 | Blue tooth relay unit and its implementing method |
| CN201348736Y (en) * | 2008-12-20 | 2009-11-18 | 秦皇岛烟草机械有限责任公司 | Driving device for controlling filament cutter through Bluetooth wireless communication |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103792890A (en) * | 2012-10-29 | 2014-05-14 | 天龙科技炉业(无锡)有限公司 | Centralized control technology of multi-set heat treatment devices |
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Application publication date: 20110810 |