CN103774362B - A kind of pouring rolls formula staple in bulk washing process - Google Patents

A kind of pouring rolls formula staple in bulk washing process Download PDF

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Publication number
CN103774362B
CN103774362B CN201410009571.1A CN201410009571A CN103774362B CN 103774362 B CN103774362 B CN 103774362B CN 201410009571 A CN201410009571 A CN 201410009571A CN 103774362 B CN103774362 B CN 103774362B
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staple
bulk
conduction band
roll
extruding
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CN103774362A (en
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金国周
金炳法
周雅香
杨惠娟
吴越强
陈江东
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SHAOXING JINYU TEXTILE NEW TECHNOLOGY Co Ltd
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SHAOXING JINYU TEXTILE NEW TECHNOLOGY Co Ltd
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Abstract

The present invention relates to a kind of pouring and roll formula staple in bulk washing process, belong to loose stock dyeing technical field.Staple in bulk after dyeing is rolled formula water washing device place to drenching, and staple in bulk with while the conveying of conduction band clipping horizontal mode, carries out extruding, sprays the many groups pouring hocketed and roll formula washing, dry and export after washing.Apply the present invention to the washing process of staple in bulk, there is the advantages such as upper dye is uniform, water consumption is few, operation is simple.

Description

A kind of pouring rolls formula staple in bulk washing process
Technical field
The present invention relates to a kind of pouring and roll formula staple in bulk washing process, belong to staple in bulk dehydration technique field.
Background technology
Staple in bulk is typically with dye vat dyeing, to treat that dye staple in bulk loads dye cage, hang in dye vat, control temperature and time and carry out dyeing process, dyeing carries out multiple tracks cleaning after terminating in bathtub, and to soap or alkali cleaning mode is carried out, cleaning process needs to consume substantial amounts of moisture, abluent etc., cleans relatively costly;And the rinsing machine of routine is mainly by bath and some top roll setting up and down and lower roll are constituted, lower roll is then arranged in the washing liquid of bath, this structure based on rinsing machine, only fabric or cloth can be washed, staple in bulk is non-continuous state, thus existing rinsing machine cannot be applied and wash, staple in bulk after dyeing can only carry out the washing of entirety after being made into fabric or becoming net, need to wash through multiple tracks, water washing effect is not good, water consumption is huge, and the difference according to dyestuff, also need to carry out hot water wash, alkali cleaning, soap even pickling, washing cost is high.
Summary of the invention
Washing existing drawbacks described above in prior art after loose stock dyeing for overcoming, the present invention provides a kind of pouring to roll formula staple in bulk rinsing machine.
For achieving the above object, the technical scheme that the present invention takes is as follows:
A kind of pouring rolls formula staple in bulk washing process, and the staple in bulk after dyeing is rolled formula water washing device place to drenching, and staple in bulk with while the clipping horizontal mode conveying of conduction band, carries out extruding, sprays the many groups pouring hocketed and roll formula washing, dry and export after washing.
Further, as preferably:
Described pouring rolls formula water-washing process for extruding-spray-extruding-spray-extruding-spray-extruding-spray-extruding-spray, and in extrusion process, the extruding force on staple in bulk is 3-15kg/cm2, do not damage under the premise of fiber, the moisture in staple in bulk extruded.
Described dries in operation, and the pressure that dries on staple in bulk is 5-20kg/cm2, do not damage under the premise of fiber, the moisture in staple in bulk extruded.
Described fountain water washing device includes transfer member and sprinkler part, transfer member is by driving roller in upper conduction band, lower conduction band, topping roll, bottom roll and a pair, driving for a pair time roller to constitute, upper conduction band and lower conduction band are set on a pair and drive roller and drive for a pair time on roller, upper driving roller, lower driving roller drive conduction band and lower conduction band to do synchronization loop motion respectively, and the conveying of conduction band clipping horizontal mode is by upper conduction band, lower conduction band and upper driving roller, the realization of lower driving roller;Topping roll is arranged in conduction band loop, and bottom roll is arranged in lower conduction band loop, and topping roll coordinates installation with bottom roll, and extruding and drying is realized with upper conduction band, coordinating of lower conduction band by topping roll, bottom roll;Sprinkler part is positioned at above conduction band, it is made up of feed pipe, feed water valve and several cloth tanks, cloth tank is arranged between adjacent topping roll, feed pipe one end is connected with water source, the other end is connected with cloth tank, feed water valve is arranged on feed pipe, and for controlling the break-make of feed pipe and cloth tank, described spray operation is realized by sprinkler part.
Adopting pouring as characterized above to roll formula staple in bulk washing process and carry out staple in bulk washing, its operation principle is:
The staple in bulk on staple in bulk volume after fixation is delivered between upper conduction band and lower conduction band through cotton transport roller, under the drive with lower conduction band of the upper conduction band, staple in bulk is sent to first group between topping roll and bottom roll, first time extruding is carried out at first pair of topping roll and bottom roll place, dye liquor in staple in bulk is extruded staple in bulk, simultaneously, first group of spray at topping roll rear starts, open feed water valve, cloth tank sent into by the cleanout fluid of feed pipe, and it is sprayed on staple in bulk below, under the effect of spray liquid, staple in bulk completes first and cleans;When staple in bulk by upper conduction band, lower conduction band bring to second group between topping roll and bottom roll time, dye liquor and cleanout fluid on staple in bulk are extruded, staple in bulk completes second time extruding, and go out second group of bottom roll and topping roll until staple in bulk after, second group of spray starts, staple in bulk is carried out second washing, so after some groups intersect the extruding-spray carried out, the dye liquor on staple in bulk cleans up completely, then through drying, after most moisture is extruded, send in follow-up baking operation.
Compared with conventional staple in bulk water-washing method, it has the beneficial effect that:
1. staple in bulk is with while the conveying of conduction band clipping horizontal mode, carries out the washing of staple in bulk drying, to spray over-over mode, meets the cleaning of staple in bulk, and water consumption is few while transmission, and cost is low.In the present invention, staple in bulk supply on staple in bulk volume is realized by cotton transport roller, the transmission of staple in bulk is realized by upper conduction band and lower conduction band, transmit and be synchronously performed with supply, staple in bulk is under the level of upper conduction band with lower conduction band clamps, guarantee that staple in bulk blanket will not pile up overlap in front and back, staple in bulk blanket gage distortion is avoided to affect water washing effect, it is also prevented from staple in bulk blanket disconnect or fall down from conveyer belt, transmit process stabilization, and complete to clean in the process transmitted, avoid conventional staple in bulk washing, the cleaning cost soaping existing is high, the defect that operation is loaded down with trivial details, and this cleaning way there is also this qualitative difference with conventional water wash technique, overcome up-down rollers in conventional water wash technique and cannot be carried out the defect that staple in bulk cleans, adopt the technique scheme of the present invention can low cost, the high efficiency cleaning realizing staple in bulk.
2. washing drenching the mode of rolling, staple in bulk transports through conduction band, the synchronous operation of lower conduction band and cotton transport roller realizes, and feed is identical with the speed of transmission, therefore, it can be ensured that the stability that staple in bulk transmits.Because staple in bulk is discontinuous structure, thus, conduction band mode carries a maximum difficult problem to be in that stability and the seriality how realizing transmitting, and transfer rate relatively feeding speed is slow, can cause the accumulation of staple in bulk, affect drying effect;Transfer rate is when relatively feeding speed is fast, staple in bulk can be pulled off, transmission cannot continuously perform, and stretching can cause staple in bulk mechanical property to change by force, affects the serviceability of product, therefore, in the present invention, the feed of staple in bulk is synchronously performed with transmitting, it is ensured that the stability that staple in bulk transmits, water washing effect is more preferably;And the clipping conveying of level of upper conduction band and lower conduction band ensure that uniformity and the seriality of staple in bulk, staple in bulk feed and conveying are synchronously performed, it is ensured that the stability of course of conveying.
3. lead in tape transfer procedure, it is by the staggered extruding carried out of many groups that formula water-washing process is rolled in whole pouring, spray realizes, staple in bulk first passes through first pair of topping roll, bottom roll completes once to extrude, dyestuff in staple in bulk is extruded, then spray realization first time cleaning is being carried out, after cleaning, at second pair of topping roll, bottom roll place carries out second time extruding, dye liquor and cleanout fluid extrusion will be remained, carry out second time again to clean, second time extrudes after having cleaned again, so extruding, spray hockets, stage by stage staple in bulk is carried out, extruding is cleaned intersection and is carried out, guarantee to clean fully, cleaning efficiency can be greatly improved, and according to the liquid case flowed out from staple in bulk, the number of times of extruding-cleaning can be adjusted, cleaning way is flexible, be conducive to making full use of of resource.
Adopting technique scheme of the present invention, staple in bulk can be carried out continuous way cleaning, have cleaning efficiency height, clean the advantage that cost is low, cleaning process avoids the soaping agent impact on staple in bulk mechanical property, can be maximally maintained the performance of staple in bulk.
Accompanying drawing explanation
Fig. 1 is the process chart of the present invention;
Fig. 2 is the apparatus structure schematic diagram of technique shown in Fig. 1;
Fig. 3 is the simplification structural representation of Fig. 2.
Number in the figure: 1. fiber roll;2. cotton transport roller;3. on, drive roller;4. time driving roller;5. go up conduction band;6. descend conduction band;7. topping roll;7a. topping roll one;7b. topping roll two;7c. topping roll three;7d. topping roll four;7e. topping roll five;7f. topping roll six;8. bottom roll;9. cloth tank;9a. cloth tank one;9b. cloth tank two;9c. cloth tank three;9d. cloth tank four;9e. cloth tank five;10. feed pipe;11a. return duct one;11b. return duct two;11c. return duct three;11d. return duct four;12. collecting tank;12a. hydrops district one;12b. hydrops district two;12c. hydrops district three;12d. hydrops district four;13. feed water valve;13a. control valve one;13b. control valve two;13c. control valve three;13d. control valve four;14. conveyer belt;15. dividing plate;15a. dividing plate one;15b. dividing plate two;15c. dividing plate three;16. water pump;17. heat exchanger;18. leakage fluid dram;19. small opening.
Detailed description of the invention
Embodiment 1
In the present embodiment, in conjunction with Fig. 1, formula staple in bulk washing process is rolled in pouring, including feed, drench and roll formula washing and subsequent treatment three step, staple in bulk volume 1 after cold-stacking dyeing fixation rolls formula water washing device place through cotton transport roller 2 pouring, carrying out extruding with conduction band load mode, spray after the many groups pouring hocketed rolls formula washing, dry moisture and export, feed and conduction band transmission are synchronously performed;Pouring therein is rolled formula water washing device and is mainly included transfer member and sprinkler part, and cotton transport roller 2 is positioned at transfer member front, and sprinkler part is positioned at above transfer member, specifically:
In conjunction with Fig. 2, transfer member is by upper conduction band 5, lower conduction band 6, topping roll 7, bottom roll 8, a pair drives roller 3 and drives for a pair time roller 4 to constitute, upper conduction band 5 and lower conduction band 6 form the conduction band load mode of transfer member, upper conduction band 5, lower conduction band 6 is provided with small opening 19, the aperture of small opening 19 is 2-3mm, percent opening 50-70%, topping roll 7 and bottom roll 8 constitute the extrusion structure of transfer member, by the distance between topping roll 7 and bottom roll 8, realize the adjustment of extruding force: the distance between topping roll 7 and bottom roll 8 is 3-8mm, extruding force on staple in bulk is 3-15kg/cm2, not damaging under the premise of fiber, the moisture in staple in bulk is extruded, after extruding, the water content in staple in bulk is between 50-80%;A pair drive roller 3(opsition dependent divide, it is divided into previous driving roller, a rear driving roller) and drive for a pair time roller 4(opsition dependent to divide, it is divided into previous driving roller, rear one drives roller) constitute the driving roll structure of drive disk assembly, lower driving roller 4 drives lower conduction band 6 to do the looping motion Tong Bu with cotton transport roller 2, and upper driving roller 4 drives upper conduction band 5 to do the looping motion of synchronize with lower conduction band 6 (simultaneously also synchronizing) with cotton transport roller 2;Topping roll 7 and bottom roll 8 constitute the roll structure of transfer member, topping roll 7 is installed in two upper upper conduction band 5 loops driven between roller 3, in lower conduction band 6 loop that bottom roll 8 is installed under two between driving roller 4, and topping roll 7 is correspondingly arranged in the same position of conduction band 5 and lower conduction band 6 in pairs with bottom roll 8, in the present embodiment, transfer member comprises six groups of rolls, wherein, topping roll 7 includes topping roll one 7a, topping roll two 7b, topping roll three 7c, topping roll four 7d, topping roll five 7e and topping roll six 7f, and corresponding bottom roll 8 is also equipped with six;Cotton transport roller 2 is positioned at fiber roll 1 and the upper previous driving roller of driving roller 3() between.
Sprinkler part is by feed pipe 10, feed water valve 13 and five cloth tanks 9 are constituted, feed pipe 10 one end is connected with water source, the other end is connected with cloth tank 9, feed water valve 13 is arranged on feed pipe 10, for controlling the break-make of feed pipe 10 and cloth tank 9, in the present embodiment, in conjunction with Fig. 3, between often adjacent roll (every pair of topping roll 7 and bottom roll 8), a cloth tank 9 is set, namely cloth tank one 9a is set between topping roll one 7a and topping roll 7b, cloth tank two 9b is set between topping roll two 7b and topping roll three 7c, cloth tank three 9c is set between topping roll three 7c and topping roll four 7d, cloth tank four 9d is set between topping roll four 7d and topping roll five 7e, staple in bulk is carried out subregion cleaning by different cloth tanks 9, to improve cleaning efficiency.
The staple in bulk in fiber roll 1 after fixation is delivered between upper conduction band 5 and lower conduction band 6 through cotton transport roller 2, under the drive of upper conduction band 5 and lower conduction band 6, staple in bulk is sent to topping roll one 7a place, topping roll one 7a with under the extruding of corresponding bottom roll, dye liquor in staple in bulk is extruded staple in bulk, and flow out via the small opening 19 on lower conduction band 6, complete first time extruding, simultaneously, open control valve one 13a corresponding to cloth tank one 9a, cloth tank one 9a sent into by the cleanout fluid of feed pipe 10, cloth tank one 9a at topping roll one 7a rear starts, and it is sprayed on staple in bulk below, under the effect of spray liquid, staple in bulk completes first cleaning showers;Staple in bulk continues to be taken between topping roll two 7b and corresponding bottom roll along with upper conduction band 5, lower conduction band 6, dye liquor and cleanout fluid on staple in bulk are extruded, complete second time extruding, second group of bottom roll and topping roll it is sent when staple in bulk, cloth tank two 9b starts, and staple in bulk is carried out second spray washing;So after five groups of extruding and five groups of sprays, staple in bulk cleans up, and under the extruding of in the end one group of roll place (topping roll six 7f and corresponding bottom roll), moisture is dried, upper conduction band 5, lower conduction band 6 drive under continue to be fed forward, and under self gravitation effect, drop on the posteroinferior conveyer belt 14 of lower conduction band 6, send in follow-up drying unit through conveyer belt 14.
The present embodiment adopt conduction band mode carry, and after formula washing is rolled in topping roll, the extruding of bottom roll and the staggered pouring carried out of spray of sprinkler part, the process transmitted carries out the cleaning showers of staple in bulk, extruding, spray interlock and carry out, stage by stage staple in bulk is carried out, extruding, spray intersection carry out, guarantee to clean fully, cleaning efficiency can be greatly improved, and according to the liquid case flowed out from staple in bulk, the number of times of extruding-spray can be adjusted, cleaning way is flexible, being conducive to making full use of of resource, water consumption is few, and cost is low;In transmission process, each parts are what be synchronously performed, it is to avoid the accumulation or discontinuous of staple in bulk, have been effectively ensured cleaning performance, have been conducive to the raising of fabric quality.
Embodiment 2
In the present embodiment, transfer member is arranged below collecting tank 12, return duct, water pump 16 and heat exchanger 17, return duct one end connects with collecting tank 12, the other end accesses sprinkler part, water pump 16, heat exchanger 17 are mounted on return duct, water pump 16 is by the liquid suction sprinkler part reuse in collecting tank 12, and the liquid of reuse is then adjusted the temperature of suitable use by heat exchanger;In conjunction with Fig. 2, three dividing plates 15 are set in collecting tank 12, respectively dividing plate one 15a, dividing plate two 15b and dividing plate three 15c, purpose is in that to be divided into collecting tank 12 several hydrops districts, based on considering of water washing effect and reuse effect, dividing plate one 15a is arranged at collecting tank place corresponding below topping roll three 7c and topping roll four 7d, dividing plate two 15b is arranged at collecting tank place corresponding below topping roll four 7d and topping roll five 7e, dividing plate three 15c is arranged at collecting tank 12 place corresponding below topping roll five 7e and topping roll six 7f, and collecting tank 12 is divided into hydrops district one 12a, hydrops district two 12b, hydrops district three 12c, hydrops district four 12d totally four hydrops districts, hydrops district one 12a is positioned at first three to below topping roll and bottom roll, the cleanout fluid of staple in bulk leading portion is collected, in cleaning because of leading portion staple in bulk, the strength of fluid flowed out from staple in bulk is higher, it is not suitable for reuse, therefore, return duct one 11a is only used as standby pipes, not reuse;Hydrops district two 12b is accessed in return duct two 11b one end, the other end accesses cloth tank three 9c, hydrops district three 12c is accessed in return duct three 11c one end, the other end accesses cloth tank four 9d, hydrops district four 12d is accessed in return duct four 11d one end, the other end accesses cloth tank five 9e, concentration is relatively low, cloth tank place above the liquid reuse in a comparatively limpid rear hydrops district extremely previous hydrops district, namely the purpose cleaned is met, farthest achieve again liquid reuse, leakage fluid dram 18 is offered bottom collecting tank 12, can be directly higher by concentration, the liquid in the hydrops district one of unsuitable reuse is released.
Along with the carrying out cleaned, dye liquor content on staple in bulk gradually decreases, thus, before clean together the liquid that gets off from lower conduction band 6 relatively after clean together after liquid muddy, in the present embodiment, by dividing plate 15, by sprinkler part, collecting tank being divided into independent several regions, the troubled liquor impact that can wash down together before avoiding cleans, after polluting, the liquid flowed down together, provides the basis realized for reuse;The rear liquid cleaned together can pass through return duct 11 and be back to use front one sprinkler part place, uses as cleanout fluid, and the utilization rate of cleanout fluid is greatly improved, and the corresponding cost that cleans also lowers therewith, and all the other arrange identical with embodiment 1.
Embodiment 3: comparative example
Conventional staple in bulk cleans to be needed to adopt multiple tracks washing, soap and hot water wash, is opposite to by staple in bulk and washes in cylinder, carry out soaking and washing, in its cleaning process, it is desirable to provide extra thermal source is heated, meanwhile, adds a certain amount of soaping agent etc..
Embodiment 1-3 gained staple in bulk is carried out recruitment evaluation, and test result refers to table 1.
The recruitment evaluation parameter lookup table of each embodiment of table 1
To above-described embodiment 1-2 gained staple in bulk compared with comparative example's gained staple in bulk of embodiment 3, the staple in bulk cleaning efficiency of embodiment 1-2 is high, can with dyeing, dry and form continuous prodution, the course of processing is easy, adopt pouring to roll formula to clean, cleaning performance is good, dyestuff residual rate is very low, following process will not be impacted, in cleaning process, moisture used is less, and without increasing extra thermal source, water consumption is few, and can at any time according to cleaning performance, suitably adjust the quantity of roll and sprinkler part, state according to cleanout fluid, the position of return duct can be adjusted flexibly, processing mode is flexible, the utilization rate of water resource is reached the best, thus can save on the whole and control production cost.

Claims (3)

1. a staple in bulk drenches and rolls formula washing process, it is characterized in that: delivered to pouring and roll formula water washing device place by the staple in bulk after dyeing, staple in bulk with while the clipping horizontal mode conveying of conduction band, carries out extruding, sprays the many groups pouring hocketed and roll formula washing, dry after washing and export
Described dries in operation, and the pressure that dries on staple in bulk is 5-20kg/cm2, do not damage under the premise of fiber, the moisture in staple in bulk extruded.
2. a kind of staple in bulk as claimed in claim 1 drenches and rolls formula washing process, it is characterized in that: described pouring rolls formula water-washing process for extruding-spray-extruding-spray-extruding-spray-extruding-spray-extruding-spray, in extrusion process, the extruding force on staple in bulk is 3-15kg/cm2, do not damage under the premise of fiber, the moisture in staple in bulk extruded.
3. a kind of staple in bulk as claimed in claim 1 drenches and rolls formula washing process, it is characterized in that: described pouring is rolled formula water washing device and included transfer member and sprinkler part, transfer member is by driving roller in upper conduction band, lower conduction band, topping roll, bottom roll and a pair, driving for a pair time roller to constitute, upper conduction band and lower conduction band are set on a pair and drive roller and drive for a pair time on roller, upper driving roller, lower driving roller drive conduction band and lower conduction band to do synchronization loop motion respectively, and conduction band load mode is by upper conduction band, lower conduction band and upper driving roller, the realization of lower driving roller;Topping roll is arranged in conduction band loop, and bottom roll is arranged in lower conduction band loop, and topping roll coordinates installation with bottom roll, and extruding and drying is realized with upper conduction band, coordinating of lower conduction band by topping roll, bottom roll;Sprinkler part is positioned at above conduction band, it is made up of feed pipe, feed water valve and several cloth tanks, cloth tank is arranged between adjacent topping roll, feed pipe one end is connected with water source, the other end is connected with cloth tank, feed water valve is arranged on feed pipe, and for controlling the break-make of feed pipe and cloth tank, described spray operation is to be realized by sprinkler part.
CN201410009571.1A 2014-01-09 2014-01-09 A kind of pouring rolls formula staple in bulk washing process Active CN103774362B (en)

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CN105155168A (en) * 2015-08-19 2015-12-16 绍兴国周纺织新材料有限公司 Continuous loose stock dyeing technology
CN105040322A (en) * 2015-08-25 2015-11-11 绍兴国周控股集团有限公司 Continuous loose fiber post-processing technology
CN105088586A (en) * 2015-08-25 2015-11-25 绍兴国周控股集团有限公司 Continuous loose fiber post-processing technology
CN105133232A (en) * 2015-08-25 2015-12-09 绍兴国周控股集团有限公司 Continuous loose fiber processing technology
CN105088588A (en) * 2015-08-25 2015-11-25 绍兴国周控股集团有限公司 Continuous loose fiber processing technology
CN105040323A (en) * 2015-08-25 2015-11-11 绍兴国周控股集团有限公司 Continuous loose fiber post-processing technology
CN105088587A (en) * 2015-08-25 2015-11-25 绍兴国周控股集团有限公司 Continuous loose fiber processing process
CN106637754B (en) * 2016-11-30 2019-10-11 绍兴国周针织科技有限公司 A kind of fountain staple in bulk treatment process
CN106637755B (en) * 2016-11-30 2019-10-11 绍兴国周纺织新材料有限公司 A kind of fountain staple in bulk processing unit
CN107938207B (en) * 2017-12-21 2020-04-28 青岛大学 Boiling-bath one-step type leaching machine and leaching method for continuous open knitted fabric
CN111621937B (en) * 2020-04-13 2022-10-14 青岛大学 Crawler belt rolling type loose fiber washing machine
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Denomination of invention: A spray rolling water washing process for loose fibers

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