CN209854364U - Loose fiber continuous washing finishing machine - Google Patents

Abstract

A loose fiber continuous washing finishing machine belongs to the technical field of loose fiber treatment equipment. The utility model discloses a base is equipped with unwinding unit, washing unit, padder device and crowded water installation in proper order on the base along loose fibrous processing direction, and washing unit and padder device all are provided with a plurality ofly, and washing unit and padder device interval set up, wash the incasement and be equipped with washing water, adjacent two it is connected with the pipeline to wash between the case. The utility model is provided with a plurality of washing devices and padder devices which are arranged at intervals, so as to wash and mangle the fiber layer for a plurality of times, thereby being convenient for quickly cleaning the chemical agent remained in the fiber layer and ensuring more sufficient cleaning; the adjacent two washing devices are connected through a pipeline, the last washing device is connected with an external water source, so that the washing water is supplemented, the water in the external water source flows forwards step by step in an overflow mode, the utilization rate of the water is improved, and the water consumption is greatly reduced.

Description

Loose fiber continuous washing finishing machine

Technical Field

The utility model belongs to the technical field of loose fiber treatment facility, specifically relate to a loose fiber washes collator in succession.

Background

At present, in the loose fiber processing industry, two main types of equipment for dyeing and washing cellulose fibers such as cotton, viscose and the like are provided, and the equipment is divided into an intermittent hanging dyeing machine and a continuous dyeing machine. The dyeing and water washing processes of the intermittent type hanging dyeing machine are carried out in the same equipment, and the treatment of the fiber has the defects of high energy consumption, high labor intensity and high sewage discharge. Compared with an intermittent suspension dyeing machine, the continuous dyeing machine achieves the purposes of energy conservation and emission reduction in dyeing, is immature in a water washing process, and mainly focuses on the aspects of the water washing effect, the water washing continuity and the energy consumption of drying after water washing.

Chinese patent No. 201621297463.X provides a fountain loose fiber treatment device, which comprises a box, a treatment net, rollers and a sprinkling mechanism located in the box, wherein four sides of the box are closed, an inlet and an outlet are only arranged at the front end and the rear end, the treatment net is driven by a driving roller and enters from the inlet, the outlet is arranged, a plurality of groups of rollers are arranged along the advancing direction of the treatment net, the rollers comprise an upper roller and a lower roller, the upper roller and the lower roller are respectively arranged above and below the treatment net, and treatment liquid in the sprinkling mechanism is sprinkled from the upper side of the treatment net and then falls down. The loose fiber treatment device adopts a single-net mode, loose fibers are directly laid on a treatment net, treatment liquid is sprayed on the loose fibers in a spraying mode, then the treatment liquid is removed through extrusion of a roller, and the process is repeated to achieve dyeing, color fixing, cleaning and softening treatment.

However, in the actual operation process, the technical scheme has some disadvantages, such as: 1. in the single-net mode, the loss of fibers is difficult to control under the spraying effect, the treatment liquid used for spraying is recycled, the fibers are inevitably mixed in the treatment liquid, and the spraying holes are easily blocked by the fibers; 2. the fibers are not formed into a net before treatment, so that the uniformity of the fibers in finishing processes such as dyeing, cleaning and the like is difficult to ensure, and the absorption effect of local fibers on treatment liquid is difficult to ensure by squeezing the fibers through a padder under the condition of no net formation; 3. during washing, the treatment net directly drags loose fibers into a padder, the service life of the treatment net is influenced, the treatment net needs to be frequently replaced, the treatment net is hollow, the loose fibers cannot be fully squeezed, the water content of the loose fibers is high, the washing effect is reduced, and the energy consumption of subsequent drying is increased.

Disclosure of Invention

The utility model mainly solves the technical problems existing in the prior art and provides a loose fiber continuous washing and finishing machine.

The above technical problem of the present invention can be solved by the following technical solutions: the utility model provides a loose fiber continuous washing collator, includes the base, is in along loose fiber's processing direction be equipped with unwinding unit, washing unit, padder device and crowded water installation on the base in proper order, washing unit and padder device all are provided with a plurality ofly, just washing unit and padder device interval set up.

Preferably, the unwinding device comprises an unwinding frame and a first conveying module matched with the unwinding frame, movable trolleys are arranged on the front side and the rear side of the top end of the unwinding frame, the movable trolleys are connected with the top end of the unwinding frame in a sliding mode, a roller is arranged between the two movable trolleys, a fiber roll is loaded on the roller and formed by winding a fiber layer, cylinder seats are further arranged on the front side and the rear side of the top end of the unwinding frame and arranged between the two movable trolleys, a first telescopic cylinder is fixedly mounted on the left side of each cylinder seat, a self-locking rod is fixedly mounted at the output end of each first telescopic cylinder, one side, far away from the first telescopic cylinder, of each self-locking rod penetrates through the cylinder seats and extends to the right side of the cylinder seats, the self-locking rods are connected with the cylinder seats in a sliding mode, and the first conveying module comprises a first mesh belt and a transmission assembly matched with the first mesh belt, First mechanism and the first elasticity mechanism of rectifying, the upper surface of first guipure with the cooperation is rolled up to the fibre, first mechanism of rectifying includes the first roller of rectifying with first guipure matched with, and first mechanism of rectifying is adjusted first guipure through first roller of rectifying and is walked all the time, reaches the purpose of rectifying, first elasticity mechanism includes the first elasticity roller with first guipure matched with, and the elasticity of first guipure is adjusted through first elasticity roller to first elasticity mechanism, is favorable to the smooth transmission of first guipure, prevents to skid.

As preferred, the washing device includes washs the case and transport the module with washing case matched with second, wash the incasement and be equipped with the baffle, the inner chamber that the case will be washd to the baffle falls into and washs the chamber and wash the chamber down, second transport module includes guipure, lower guipure, respectively with last guipure and lower guipure transmission complex drive assembly, second deviation rectification mechanism, straining device and crowded water roller mechanism, be located wash the interior upper mesh belt of chamber and lower guipure for the clearance stack cooperation, upper guipure and lower guipure form duckbilled input port at the entrance point of wasing the case, upper guipure and lower guipure form duckbilled output port at the exit end of wasing the case, be located wash the outer upper guipure of case and lower guipure and cooperate with respective drive assembly respectively and form the ring drive, second deviation rectification mechanism includes the second deviation roller, straining device includes the tensioning roller, wringing roller mechanism includes the wringing roller, the second is rectified roller, tensioning roller and wringing roller and is cooperateed with the guipure that corresponds respectively, the second mechanism of rectifying rectifies the roller through the second and adjusts and correspond the guipure and walk right all the time, reach the purpose of rectifying, tensioning mechanism passes through the rate of tension that the corresponding guipure was adjusted to the tensioning roller, be favorable to smooth transmission, prevent to skid, wringing mechanism carries out the wringing processing many times through the wringing roller to upper and lower guipure cladding's fibrous layer, make the inside and outside clear sewage of fibrous layer exchange, wash remaining chemical agent in the fibrous layer fast.

Preferably, the padder device comprises a padder frame and a third conveying module matched with the padder frame, the upper part of the padder frame is provided with a first roller support and a second roller support, a first roller and a second roller are respectively arranged between the first roller support and between the second roller support, the lower part of the padder frame is provided with a second telescopic cylinder, a second piston rod is arranged in the second telescopic cylinder, one side of the second piston rod, far away from the second telescopic cylinder, is connected with a first connecting block, one side of the first connecting block, far away from the second piston rod, is hinged with the first roller support, the second telescopic cylinder controls the second piston rod to extend or shorten, the length change of the second piston rod drives the first roller support to rotate through the first connecting block, so as to adjust the distance between the first roller and the second roller, a first drainage mechanism is arranged below the second roller, the first drainage mechanism comprises a first water receiving bucket and a second water receiving bucket, the first water receiving bucket is arranged above the second water receiving bucket, the bottom end of the second roller is positioned in the inner cavity of the first water receiving bucket, a first drainage pipe is arranged at the bottom end of the first water receiving bucket, one side of the first drainage pipe, far away from the first water receiving bucket, extends into the inner cavity of the second water receiving bucket, and a second drainage pipe is arranged at the bottom end of the second water receiving bucket; the third is carried the module and is included woollen blanket, lower woollen blanket, respectively with last woollen blanket and lower woollen blanket transmission complex drive assembly, third deviation rectification mechanism and second elasticity mechanism, and last woollen blanket that is located first roll and second roll junction stacks the cooperation for the clearance with lower woollen blanket, the third deviation rectification mechanism includes that the third rectifies the roller, the second elasticity mechanism includes the second elasticity roller, the third is rectified roller and second elasticity roller and is cooperateed with the woollen blanket that corresponds respectively, and the third deviation rectification mechanism corresponds the woollen blanket through the adjustment of third deviation rectification roller and walks around all the time, reaches the purpose of rectifying, and the second elasticity mechanism adjusts the elasticity that corresponds the woollen blanket through the second elasticity roller, is favorable to smooth transmission, prevents to skid.

Preferably, the water squeezing device comprises a water squeezing frame and a fourth conveying module matched with the water squeezing frame, the upper part of the water squeezing frame is provided with a third roller support and a fourth roller support, a third roller and a fourth roller are respectively arranged between the third roller support and the fourth roller support, the lower part of the water squeezing frame is provided with a hydraulic oil cylinder, a first piston rod is arranged in the hydraulic oil cylinder, one side of the first piston rod, far away from the hydraulic oil cylinder, is connected with a second connecting block, one side of the second connecting block, far away from the first piston, is hinged with the third roller support, the hydraulic oil cylinder controls the first piston rod to extend or shorten, the length of the first piston rod is changed, the second connecting block drives the third roller support to rotate so as to adjust the distance between the third roller and the fourth roller, a second drainage mechanism is arranged below the fourth roller, the second drainage mechanism comprises a third water receiving hopper and a fourth water receiving hopper, the third water receiving hopper is arranged above the fourth water receiving hopper, the bottom end of the fourth roller is positioned in the inner cavity of the third water receiving hopper, a third drainage tube is arranged at the bottom end of the third water receiving hopper, one side of the third drainage tube, far away from the third water receiving hopper, extends into the inner cavity of the fourth water receiving hopper, and a fourth drainage tube is arranged at the bottom end of the fourth water receiving hopper; the fourth conveying module comprises a first blanket, a transmission assembly matched with the first blanket in a transmission mode and a third tightness mechanism, the upper surface of the first blanket is matched with a third roller, the lower surface of the first blanket is matched with a fourth roller, the third tightness mechanism comprises a third tightness roller matched with the first blanket, and the third tightness mechanism adjusts the tightness of the first blanket through the third tightness roller, so that the first blanket is favorably driven smoothly, and slipping is prevented.

Preferably, cleaning water is arranged in the cleaning boxes, a pipeline is connected between every two adjacent cleaning boxes, the last cleaning box is connected with an external water source, and water in the external water source flows forwards step by step in an overflow mode, so that the utilization rate of the water is improved.

Preferably, the central axis of the first roller is staggered with the central axis of the second roller, and the central axis of the first roller passes through the second roller.

Preferably, a plurality of herringbone groove corrugations are uniformly distributed on the wall of the second roller.

Preferably, the wall of the third roller is coated with a PTFE coating to prevent the fibers from sticking to the roller.

The utility model discloses beneficial effect who has:

1. the utility model is provided with a plurality of washing devices and padder devices which are arranged at intervals, so as to wash and mangle the fiber layer for a plurality of times, thereby being convenient for quickly cleaning the chemical agent remained in the fiber layer and ensuring more sufficient cleaning; the adjacent two washing devices are connected through a pipeline, the last washing device is connected with an external water source, so that the washing water is supplemented, the water in the external water source flows forwards step by step in an overflow mode, the utilization rate of the water is improved, and the water consumption is greatly reduced.

2. The utility model adopts the design of the unwinding device, which can ensure that the fiber layer has no tension to be unwound perfectly to the maximum extent, and the surface of the fiber layer is not influenced by local friction; simultaneously, set up the travelling car through the top at the frame that unreels, the travelling car is external to be driven actuating cylinder, drives actuating cylinder and is used for driving the travelling car and slides to the cylinder block direction on the top of frame that unreels, and when the travelling car slides to the cylinder block, the first telescopic cylinder control on the cylinder block stretches out from the locking lever, pins the spindle nose of roller from the locking lever, and original artifical roll change has been replaced to this roll change mode, has improved production linking efficiency greatly.

3. The utility model adopts the design of the washing device, the fiber layer is clamped and sent into the washing box for washing through the upper mesh belt and the lower mesh belt, and the mutual cooperation of the upper mesh belt and the lower mesh belt reduces the loss of the fiber in the washing process; simultaneously, through setting up the baffle in wasing the incasement, the inner chamber that the case will be washd to the baffle falls into washs the chamber and washs the chamber down, has increased the concentration gradient of washing, has improved the cleaning performance, moreover through mutually supporting with wringing roller mechanism, has advanced the processing of washing many times wringing many times to the fibre layer, reaches the exchange of fibre layer inside and outside clear sewage, washs out remaining chemical in the fibre layer fast.

4. The utility model adopts the design of the padder device, the fiber layer coming out from the cleaning box is clamped by the upper blanket and the lower blanket and is sent into the joint of the first roller and the second roller for squeezing treatment, and the mutual cooperation of the upper blanket and the lower blanket reduces the loss of the fiber in the squeezing process; meanwhile, the second telescopic cylinder, the second piston rod, the first connecting block and the first roller support are matched with each other, the second telescopic cylinder drives the first roller support to rotate through the second piston rod, the distance between the first roller and the second roller is adjustable, and moisture in the fiber layer is fully extruded out; the central axis of the first roller and the central axis of the second roller are staggered, and the central axis of the first roller passes through the second roller, so that the distance between the first roller and the second roller is gradually reduced in the staggered clamping process, the extrusion of a fiber layer is facilitated, the smoothness and the continuity of the fiber layer are maintained, and the fiber layer is prevented from being broken in the extrusion process due to the sudden reduction of the distance between the first roller and the second roller; by adopting the design of the first drainage mechanism, the first water receiving hopper and the second water receiving hopper are matched with each other for use, the water storage space of the first water receiving hopper is increased invisibly, water in the first water receiving hopper flows into the second water receiving hopper through the first drainage pipe, and water in the second water receiving hopper is drained or recycled through the second drainage pipe, so that the utilization rate of the water is improved; the V-shaped groove corrugations are arranged on the wall of the second roller, the drainage mode of the padder device is changed, the extruded water flow is discharged from the front side of the original binding point and is changed into the water flow which flows out vertically from the roller surface, and scattering caused by severe impact of the water flow on the fiber layer is avoided.

5. The utility model adopts the design of the water squeezing device, and through the mutual cooperation of the hydraulic oil cylinder, the first piston rod, the second connecting block and the third roller bracket, the hydraulic oil cylinder drives the third roller bracket to rotate through the first piston rod, so that the distance between the third roller and the fourth roller is adjustable, the moisture in the fiber layer is fully squeezed out, and the energy consumption of the subsequent drying of the fiber layer is reduced; by adopting the design of the second drainage mechanism, the third water receiving hopper and the fourth water receiving hopper are matched with each other for use, the water storage space of the third water receiving hopper is increased invisibly, water in the third water receiving hopper flows into the fourth water receiving hopper through the third drainage tube, and water in the fourth water receiving hopper is drained or recycled through the fourth drainage tube, so that the utilization rate of the water is improved; the PTFE coating is coated on the roller wall of the third roller, so that the fiber is prevented from being stuck to the roller.

6. The utility model relates to a novelty can carry out continuous washing arrangement to the fibrous layer, can realize energy saving and emission reduction, realizes cleaner production, compares in traditional dyeing rinsing machine operation simpler, the utility model is suitable for a loose fiber dyeing, bleaching, cation are modified and special arrangement back continuous washing and function arrangement.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of the unwinding device of the present invention;

FIG. 3 is a schematic structural view of the water washing device of the present invention;

fig. 4 is a schematic view of a padder device according to the present invention;

FIG. 5 is a schematic structural view of the wringing device of the present invention;

FIG. 6 is a schematic view of a second roll of the present invention;

FIG. 7 is a schematic structural diagram of the blanket washing mechanism of the present invention;

fig. 8 is a schematic diagram of a cross-sectional structure of the blanket washing mechanism of the present invention.

In the figure: 1. a base; 2. an unwinding device; 3. a water washing device; 4. a padder device; 5. a water squeezing device; 6. unwinding the rack; 7. moving the trolley; 8. a roller; 9. fiber rolls; 10. a cylinder block; 11. a first telescopic cylinder; 12. a self-locking lever; 13. a first mesh belt; 14. a first deviation correcting roller; 15. a first elastic roller; 16. a cleaning tank; 17. a partition plate; 18. an upper cleaning chamber; 19. a lower cleaning chamber; 20. feeding a mesh belt; 21. a lower mesh belt; 22. a duckbill input port; 23. a duckbill outlet; 24. a second deviation rectifying roller; 25. a tension roller; 26. a water squeezing roller; 27. rolling a frame; 28. a first roll stand; 29. a second roll stand; 30. a first roll; 31. a second roll; 32. a second telescopic cylinder; 33. a second piston rod; 34. a first connection block; 35. a first water receiving hopper; 36. a second water receiving hopper; 37. a first draft tube; 38. a second draft tube; 39. feeding a blanket; 40. a blanket is arranged; 41. a third deviation rectifying roller; 42. a second elastic roller; 43. a water squeezing frame; 44. a third roll stand; 45. a fourth roll stand; 46. a third roll; 47. a fourth roll; 48. a hydraulic cylinder; 49. a first piston rod; 50. a second connecting block; 51. a third water receiving hopper; 52. a fourth water receiving hopper; 53. a third drainage tube; 54. a fourth draft tube; 55. a first blanket; 56. a third elastic roller; 57. groove grooving; 58. a guide roller; 59. a blanket washing mechanism; 60. a water pipe; 61. a water spray hole; 62. a connecting plate.

Detailed Description

The technical solution of the present invention is further specifically described below by way of examples and with reference to the accompanying drawings.

Example (b): the utility model provides a loose fibre continuous washing collator, as shown in fig. 1-8, includes base (1), is in along loose fibre's processing direction be equipped with unwinding device (2), washing device (3), padder device (4) and crowded water installation (5) on base (1) in proper order, washing device (3) and padder device (4) all are provided with a plurality ofly, just washing device (3) and padder device (4) interval set up.

The unwinding device (2) comprises an unwinding frame (6) and a first conveying module matched with the unwinding frame (6), wherein moving trolleys (7) are arranged on the front side and the rear side of the top end of the unwinding frame (6), the moving trolleys (7) are connected with driving cylinders and are slidably connected with the top end of the unwinding frame (6), a roller (8) is arranged between the two moving trolleys (7), a fiber roll (9) is loaded on the roller (8), the fiber roll (9) is formed by winding a fiber layer, cylinder bases (10) are further arranged on the front side and the rear side of the top end of the unwinding frame (6), the cylinder bases (10) are arranged between the two moving trolleys (7), a first telescopic cylinder (11) is fixedly installed on the left side of each cylinder base (10), a self-locking rod (12) is fixedly installed at the output end of each first telescopic cylinder (11), and the cylinder bases (10) penetrate through one side, far away from the first telescopic cylinder (11), of each self-locking rod (12), and extend to the right side of the cylinder block (10), and the self-locking rod (12) is connected with the cylinder block (10) in a sliding manner, when the mobile trolley (7) is driven by an externally connected driving cylinder and slides to the cylinder block (10), the first telescopic cylinder (11) on the cylinder block (10) controls the self-locking rod (12) to extend out, the self-locking rod (12) locks the shaft head of the roller (8) to prevent the roller (8) from falling off from the mobile trolley (7) when rotating, the first conveying module comprises a first mesh belt (13), a transmission assembly in transmission fit with the first mesh belt (13), a first deviation rectifying mechanism and a first loosening mechanism, the upper surface of the first mesh belt (13) is matched with the fiber roll (9), the transmission assembly comprises a plurality of guide rollers (58) arranged on the unwinding frame (6), and the first deviation rectifying mechanism comprises a first deviation rectifying roller (14) matched with the first mesh belt (13), first mechanism of rectifying walks all the time just through first guipure (13) of first correction roller (14) regulation, reaches the purpose of rectifying, first elasticity mechanism include with first guipure (13) matched with first elasticity roller (15), the elasticity that first guipure (13) were adjusted through first elasticity roller (15) to first elasticity mechanism is favorable to first guipure (13) transmission smoothly, prevents to skid.

The washing device (3) comprises a washing box (16) and a second conveying module matched with the washing box (16), a partition plate (17) is arranged in the washing box (16), the inner cavity of the washing box (16) is divided into an upper washing cavity (18) and a lower washing cavity (19) by the partition plate (17), the second conveying module comprises an upper mesh belt (20), a lower mesh belt (21), a transmission component, a second deviation correcting mechanism, a tensioning mechanism and a water squeezing roller mechanism, the transmission component, the second deviation correcting mechanism and the water squeezing roller mechanism are respectively matched with the upper mesh belt (20) and the lower mesh belt (21) in the upper washing cavity (18), the upper mesh belt (20) and the lower mesh belt (21) are in clearance stacking fit, a duck-bill-shaped input port (22) is formed at the inlet end of the washing box (16) by the upper mesh belt (20) and the lower mesh belt (21), and a duck-bill-shaped output port (, be located and wash outer last guipure (20) of case (16) and lower guipure (21) and cooperate with respective drive assembly respectively and form annular transmission, drive assembly is including setting up a plurality of deflector rolls (58) on wasing case (16), the second mechanism of rectifying includes second deviation roller (24), straining device includes tensioning roller (25), squeeze roller mechanism includes wringing roller (26), second deviation roller (24), tensioning roller (25) and wringing roller (26) cooperate with the guipure that corresponds respectively, the second mechanism of rectifying adjusts corresponding guipure all the time through second deviation roller (24), reaches the purpose of rectifying, and straining device adjusts the rate of tension that corresponds the guipure through wringing roller (25), is favorable to smooth transmission, prevents skidding, and wringing device carries out a lot of wringing through wringing roller (26) and handles upper guipure (20) and lower guipure (21) coated fibrous layer, the clean water inside and outside the fiber layer is exchanged, and the chemical agent remained in the fiber layer is quickly cleaned out. The fiber layer is clamped by the upper mesh belt (20) and the lower mesh belt (21) and sent into the cleaning box (16) for cleaning, and the mutual matching of the upper mesh belt (20) and the lower mesh belt (21) reduces the loss of fibers in the water washing process.

The rolling mill device (4) comprises rolling mill frames (27) and a third conveying module matched with the rolling mill frames (27), wherein first roller supports (28) and second roller supports (29) are arranged at the upper parts of the rolling mill frames (27), first rollers (30) and second rollers (31) are respectively arranged between the first roller supports (28) and between the second roller supports (29), a second telescopic cylinder (32) is arranged at the lower part of the rolling mill frames (27), a second piston rod (33) is arranged in the second telescopic cylinder (32), a first connecting block (34) is connected to one side, away from the second telescopic cylinder (32), of the second piston rod (33), a first connecting block (34) is hinged to the first roller support (28) at one side, away from the second piston rod (33), and the second telescopic cylinder (32) controls the second piston rod (33) to extend or shorten, the second piston rod (33) drives the first roller support (28) to rotate through the first connecting block (34), so that the distance between the first roller (30) and the second roller (31) is adjustable, moisture in a fiber layer is fully extruded out, a first drainage mechanism is arranged below the second roller (31), the first drainage mechanism comprises a first water receiving hopper (35) and a second water receiving hopper (36), the first water receiving hopper (35) is arranged above the second water receiving hopper (36), the bottom end of the second roller (31) is positioned in an inner cavity of the first water receiving hopper (35), a first drainage pipe (37) is arranged at the bottom end of the first water receiving hopper (35), one side, far away from the first water receiving hopper (35), of the first drainage pipe (37) extends into the inner cavity of the second water receiving hopper (36), and a second drainage pipe (38) is arranged at the bottom end of the second water receiving hopper (36), the first water receiving hopper (35) and the second water receiving hopper (36) are matched with each other for use, and the water storage space of the first water receiving hopper (35) is invisibly increased; the third conveying module comprises an upper blanket (39), a lower blanket (40), a transmission assembly, a third deviation rectifying mechanism and a second deviation rectifying mechanism, wherein the transmission assembly, the third deviation rectifying mechanism and the second deviation rectifying mechanism are respectively matched with the upper blanket (39) and the lower blanket (40) in a transmission way, the upper blanket (39) and the lower blanket (40) at the joint of a first roller (30) and a second roller (31) are in clearance stacking, the transmission assembly comprises a plurality of guide rollers (58) arranged on a rolling frame (27), the third deviation rectifying mechanism comprises a third deviation rectifying roller (41), the second deviation rectifying mechanism comprises a second deviation rectifying roller (42), the third deviation rectifying roller (41) and the second deviation rectifying roller (42) are respectively matched with the corresponding blankets, the third deviation rectifying mechanism is adjusted to be always right to the corresponding blankets through the third deviation rectifying roller (41), the purpose of deviation rectifying is achieved, and the second deviation rectifying mechanism is adjusted to be close to the corresponding blankets through the second deviation rectifying roller (42), the smooth transmission is facilitated, and the slipping is prevented; the upper blanket (39) and the lower blanket (40) are used for clamping a fiber layer coming out of the cleaning box (16) and sending the fiber layer into the joint of the first roller (30) and the second roller (31) for squeezing, the mutual matching of the upper blanket (39) and the lower blanket (40) reduces the loss of fibers in the squeezing process, in addition, the upper blanket (39) and the lower blanket (40) adopt blankets with high linear pressure, the base of the upper blanket (39) and the lower blanket (40) is of a woven structure, and the upper surface and the lower surface of the base adopt a short fiber non-woven needling design, so that the design not only provides a very high drainage storage space, but also can prevent deformation in the squeezing process.

The water squeezing device (5) comprises a water squeezing frame (43) and a fourth conveying module matched with the water squeezing frame (43), a third roller support (44) and a fourth roller support (45) are arranged at the upper part of the water squeezing frame (43), a third roller (46) and a fourth roller (47) are respectively arranged between the third roller supports (44) and between the fourth roller supports (45), a hydraulic oil cylinder (48) is arranged at the lower part of the water squeezing frame (43), a first piston rod (49) is arranged in the hydraulic oil cylinder (48), a second connecting block (50) is connected to one side, away from the hydraulic oil cylinder (48), of the first piston rod (49), the second connecting block (50) is hinged to the third roller support (44), the hydraulic oil cylinder (48) controls the first piston rod (49) to extend or shorten, the first piston rod (49) drives the third roller support (44) to rotate through the second connecting block (50), therefore, the distance between the third roller (46) and the fourth roller (47) can be adjusted, water in the fiber layer is fully extruded out, the energy consumption of subsequent drying of the fiber layer is reduced, a second drainage mechanism is arranged below the fourth roller (47), the second drainage mechanism comprises a third water receiving bucket (51) and a fourth water receiving bucket (52), the third water receiving bucket (51) is arranged above the fourth water receiving bucket (52), the bottom end of the fourth roller (47) is positioned in the inner cavity of the third water receiving bucket (51), a third drainage pipe (53) is arranged at the bottom end of the third water receiving bucket (51), one side, far away from the third water receiving bucket (51), of the third drainage pipe (53) extends into the inner cavity of the fourth water receiving bucket (52), a fourth drainage pipe (54) is arranged at the bottom end of the fourth water receiving bucket (52), and the third water receiving bucket (51) and the fourth water receiving bucket (52) are matched with each other for use, a water storage space of a third water receiving hopper (51) is invisibly increased; the fourth transport module includes first woollen blanket (55), transmission assembly and third elasticity mechanism with first woollen blanket (55) transmission complex, first woollen blanket (55) adopt line pressure at the high line pressure woollen blanket more than 100kg/cm, the upper surface and the third roll (46) cooperation of first woollen blanket (55), and the lower surface and the fourth roll (47) cooperation of first woollen blanket (55), transmission assembly is including setting up a plurality of deflector rolls (58) on crowded water frame (43), third elasticity mechanism includes third elasticity roller (56) with first woollen blanket (55) matched with, and the elasticity that first woollen blanket (55) were adjusted through third elasticity roller (56) is favorable to first woollen blanket (55) smooth transmission, prevents to skid.

The washing tank (16) is internally provided with washing water, a pipeline is connected between every two adjacent washing tanks (16), the last washing tank (16) is connected with an external water source, and water in the external water source flows forwards step by step in an overflow mode, so that the utilization rate of the water is improved, and the water consumption is greatly reduced.

The central axis of the first roller (30) is staggered with the central axis of the second roller (31), the central axis of the first roller (30) penetrates through the second roller (31), and in the staggered clamping process, the distance between the first roller (30) and the second roller (31) is gradually reduced, so that the extrusion of a fiber layer is facilitated, the smoothness and the continuity of the fiber layer are maintained, and the phenomenon that the distance between the first roller (30) and the second roller (31) is suddenly reduced to cause the fiber layer to break in the extrusion process is avoided.

The roller wall of the second roller (31) is uniformly provided with a plurality of herringbone groove lines (57), the size of the groove lines (57) is designed by combining the factors such as the drainage quantity of fibers, the rotating speed of the roller and the flow rate of water flow, the groove lines (57) change the drainage mode of the padder device (4), the drainage of the extruded water flow from the front side of the original binding point is changed into the drainage of the water flow from the vertical direction of the roller surface, the problem that the fiber layer is scattered due to the severe impact of the water flow is avoided, the groove lines (57) can expand the upper blanket (39) and the lower blanket (40), the original morphological structures of the upper blanket (39) and the lower blanket (40) are kept, and the service life of the blanket is prolonged.

The third roll (46) is coated with a PTFE coating on the roll walls to prevent fiber sticking to the rolls.

The blanket washing device is characterized in that blanket washing mechanisms (59) are arranged on the left sides of the first roller (30) and the third roller (46), each blanket washing mechanism (59) comprises a water through pipe (60), a plurality of water spraying holes (61) are formed in the water through pipes (60), a connecting plate (62) is arranged above the water through pipes (60), and the end portions of the connecting plates (62) are close to the water spraying holes (61). After the blanket works for a period of time, fine particles and microorganisms exist on the surface of the blanket. Adopt the woollen blanket to wash the design of mechanism (59), partly hole for water spraying (61) spun water is direct to the woollen blanket surface, and another part scatters to the woollen blanket surface after the connecting plate is bounce-back again, through mutually supporting of hole for water spraying (61) and connecting plate (62), can wash the woollen blanket surface, has increased the cleaning area, avoids tiny granule not to block up with the hole of microorganism with the woollen blanket inside, has prolonged the life of woollen blanket.

Wash and to be equipped with automatic ration reinforced mechanism on case (16), automatic ration reinforced mechanism is used for adding various washing auxiliaries to wasing in case (16) to carry out the use amount of each auxiliary of accurate measurement through the peristaltic pump, through the interpolation of auxiliary, wash case (16) and can carry out soaping, pickling, fixation, go up treatments such as softener. Moreover, a water flow turbulence system can be arranged in the cleaning box (16), so that the cleaning water in the cleaning box (16) is continuously turned over, the infiltration effect of the cleaning water on the fiber layer during cleaning is improved, and the cleaning thoroughness is further improved.

In summary, the utility model is provided with a plurality of washing devices and padder devices which are arranged at intervals to wash and pad the fiber layer for a plurality of times, so that the chemical agent remained in the fiber layer can be conveniently and rapidly washed out, and the washing is more sufficient; the adjacent two washing devices are connected through a pipeline, the last washing device is connected with an external water source, so that the washing water is supplemented, the water in the external water source flows forwards step by step in an overflow mode, the utilization rate of the water is improved, and the water consumption is greatly reduced.

The utility model adopts the design of the unwinding device, which can ensure that the fiber layer has no tension to be unwound perfectly to the maximum extent, and the surface of the fiber layer is not influenced by local friction; simultaneously, set up the travelling car through the top at the frame that unreels, the travelling car is external to be driven actuating cylinder, drives actuating cylinder and is used for driving the travelling car and slides to the cylinder block direction on the top of frame that unreels, and when the travelling car slides to the cylinder block, the first telescopic cylinder control on the cylinder block stretches out from the locking lever, pins the spindle nose of roller from the locking lever, and original artifical roll change has been replaced to this roll change mode, has improved production linking efficiency greatly.

The utility model adopts the design of the washing device, the fiber layer is clamped and sent into the washing box for washing through the upper mesh belt and the lower mesh belt, and the mutual cooperation of the upper mesh belt and the lower mesh belt reduces the loss of the fiber in the washing process; simultaneously, through setting up the baffle in wasing the incasement, the inner chamber that the case will be washd to the baffle falls into washs the chamber and washs the chamber down, has increased the concentration gradient of washing, has improved the cleaning performance, moreover through mutually supporting with wringing roller mechanism, has advanced the processing of washing many times wringing many times to the fibre layer, reaches the exchange of fibre layer inside and outside clear sewage, washs out remaining chemical in the fibre layer fast.

The utility model adopts the design of the padder device, the fiber layer coming out from the cleaning box is clamped by the upper blanket and the lower blanket and is sent into the joint of the first roller and the second roller for squeezing treatment, and the mutual cooperation of the upper blanket and the lower blanket reduces the loss of the fiber in the squeezing process; meanwhile, the second telescopic cylinder, the second piston rod, the first connecting block and the first roller support are matched with each other, the second telescopic cylinder drives the first roller support to rotate through the second piston rod, the distance between the first roller and the second roller is adjustable, and moisture in the fiber layer is fully extruded out; the central axis of the first roller and the central axis of the second roller are staggered, and the central axis of the first roller passes through the second roller, so that the distance between the first roller and the second roller is gradually reduced in the staggered clamping process, the extrusion of a fiber layer is facilitated, the smoothness and the continuity of the fiber layer are maintained, and the fiber layer is prevented from being broken in the extrusion process due to the sudden reduction of the distance between the first roller and the second roller; by adopting the design of the first drainage mechanism, the first water receiving hopper and the second water receiving hopper are matched with each other for use, the water storage space of the first water receiving hopper is increased invisibly, water in the first water receiving hopper flows into the second water receiving hopper through the first drainage pipe, and water in the second water receiving hopper is drained or recycled through the second drainage pipe, so that the utilization rate of the water is improved; the V-shaped groove corrugations are arranged on the wall of the second roller, the drainage mode of the padder device is changed, the extruded water flow is discharged from the front side of the original binding point and is changed into the water flow which flows out vertically from the roller surface, and scattering caused by severe impact of the water flow on the fiber layer is avoided.

The utility model adopts the design of the water squeezing device, and through the mutual cooperation of the hydraulic oil cylinder, the first piston rod, the second connecting block and the third roller bracket, the hydraulic oil cylinder drives the third roller bracket to rotate through the first piston rod, so that the distance between the third roller and the fourth roller is adjustable, the moisture in the fiber layer is fully squeezed out, and the energy consumption of the subsequent drying of the fiber layer is reduced; by adopting the design of the second drainage mechanism, the third water receiving hopper and the fourth water receiving hopper are matched with each other for use, the water storage space of the third water receiving hopper is increased invisibly, water in the third water receiving hopper flows into the fourth water receiving hopper through the third drainage tube, and water in the fourth water receiving hopper is drained or recycled through the fourth drainage tube, so that the utilization rate of the water is improved; the PTFE coating is coated on the roller wall of the third roller, so that the fiber is prevented from being stuck to the roller.

The utility model relates to a novelty can carry out continuous washing arrangement to the fibrous layer, can realize energy saving and emission reduction, realizes cleaner production, compares in traditional dyeing rinsing machine operation simpler, the utility model is suitable for a loose fiber dyeing, bleaching, cation are modified and special arrangement back continuous washing and function arrangement

Finally, it should be noted that the above embodiments are merely representative examples of the present invention. Obviously, the present invention is not limited to the above-described embodiments, and many modifications are possible. Any simple modification, equivalent change and modification made to the above embodiments according to the technical spirit of the present invention should be considered as belonging to the protection scope of the present invention.

Claims (9)

1. The utility model provides a loose fibre continuous washing collator, includes the base, its characterized in that is in along loose fibre's processing direction be equipped with unwinding device, washing unit, padder device and crowded water installation on the base in proper order, washing unit and padder device all are provided with a plurality ofly, just washing unit and padder device interval set up.

2. The continuous washing and finishing machine for loose fibers according to claim 1, characterized in that the unwinding device comprises an unwinding frame and a first conveying module matched with the unwinding frame, moving trolleys are arranged on the front side and the rear side of the top end of the unwinding frame, the moving trolleys are slidably connected with the top end of the unwinding frame, a roller is arranged between the two moving trolleys, fiber rolls are loaded on the roller, cylinder seats are arranged on the front side and the rear side of the top end of the unwinding frame, the cylinder seats are arranged between the two moving trolleys, a first telescopic cylinder is fixedly arranged on the left side of the cylinder seat, a self-locking rod is fixedly arranged at the output end of the first telescopic cylinder, one side of the self-locking rod, far away from the first telescopic cylinder, penetrates through the cylinder seat and extends to the right side of the cylinder seat, the self-locking rod is slidably connected with the cylinder seat, and the first conveying module comprises a first mesh belt, With first guipure transmission complex drive assembly, first mechanism and the first elasticity mechanism of rectifying, the upper surface of first guipure with the cooperation is rolled up to the fibre, first mechanism of rectifying includes the first roller of rectifying with first guipure matched with, first elasticity mechanism includes the first elasticity roller with first guipure matched with.

3. The continuous washing and finishing machine for the loose fibers as claimed in claim 1, wherein the washing device comprises a washing box and a second conveying module matched with the washing box, a partition board is arranged in the washing box, the partition board divides an inner cavity of the washing box into an upper washing cavity and a lower washing cavity, the second conveying module comprises an upper mesh belt, a lower mesh belt, a transmission component, a second deviation-rectifying mechanism, a tensioning mechanism and a water squeezing roller mechanism, the transmission component, the second deviation-rectifying mechanism and the water squeezing roller mechanism are respectively matched with the upper mesh belt and the lower mesh belt in the upper washing cavity in a gap stacking manner, the upper mesh belt and the lower mesh belt form a duckbilled input port at an inlet end of the washing box, the upper mesh belt and the lower mesh belt form a duckbilled output port at an outlet end of the washing box, the upper mesh belt and the lower mesh belt outside the washing box are respectively matched with the respective transmission component in a ring transmission manner, the second deviation-rectifying mechanism comprises a second deviation, straining device includes the tensioning roller, wringing roller mechanism includes the wringing roller, second deviation correcting roller, tensioning roller and wringing roller cooperate with the guipure that corresponds respectively.

4. The continuous bulk fiber washing and finishing machine according to claim 1, characterized in that the padder device comprises a padder frame and a third conveying module matched with the padder frame, the upper part of the padder frame is provided with a first roller support and a second roller support, a first roller and a second roller are respectively arranged between the first roller supports and between the second roller supports, the lower part of the padder frame is provided with a second telescopic cylinder, a second piston rod is arranged in the second telescopic cylinder, one side of the second piston rod far away from the second telescopic cylinder is connected with a first connecting block, one side of the first connecting block far away from the second piston rod is hinged with the first roller support, a first drainage mechanism is arranged below the second roller, the first drainage mechanism comprises a first water receiving bucket and a second water receiving bucket, and the first water receiving bucket is arranged above the second water receiving bucket, the bottom end of the second roller is positioned in the inner cavity of the first water receiving bucket, a first drainage tube is arranged at the bottom end of the first water receiving bucket, one side of the first drainage tube, which is far away from the first water receiving bucket, extends into the inner cavity of the second water receiving bucket, and a second drainage tube is arranged at the bottom end of the second water receiving bucket; the third is carried the module and is included woollen blanket, lower woollen blanket, respectively with last woollen blanket and lower woollen blanket transmission complex drive assembly, third deviation rectification mechanism and second elasticity mechanism, and last woollen blanket that is located first roll and second roll junction stacks the cooperation for the clearance with lower woollen blanket, the third deviation rectification mechanism includes that the third rectifies the roller, the second elasticity mechanism includes the second elasticity roller, the third roller and the second elasticity roller of rectifying cooperate with the woollen blanket that corresponds respectively.

5. The continuous washing and finishing machine for the loose fibers is characterized in that the water squeezing device comprises a water squeezing frame and a fourth conveying module matched with the water squeezing frame, a third roller support and a fourth roller support are arranged at the upper part of the water squeezing frame, a third roller and a fourth roller are respectively arranged between the third roller support and the fourth roller support, a hydraulic oil cylinder is arranged at the lower part of the water squeezing frame, a first piston rod is arranged in the hydraulic oil cylinder, one side of the first piston rod, far away from the hydraulic oil cylinder, is connected with a second connecting block, one side of the second connecting block, far away from the first piston, is hinged with the third roller support, a second water draining mechanism is arranged below the fourth roller, the second water draining mechanism comprises a third water receiving bucket and a fourth water receiving bucket, the third water receiving bucket is arranged above the fourth water receiving bucket, and the bottom end of the fourth roller is positioned in an inner cavity of the third water receiving bucket, a third drainage tube is arranged at the bottom end of the third water receiving bucket, one side of the third drainage tube, which is far away from the third water receiving bucket, extends into the inner cavity of a fourth water receiving bucket, and a fourth drainage tube is arranged at the bottom end of the fourth water receiving bucket; the fourth conveying module comprises a first blanket, a transmission assembly and a third elastic mechanism, wherein the transmission assembly is in transmission fit with the first blanket, the upper surface of the first blanket is matched with a third roller, the lower surface of the first blanket is matched with a fourth roller, and the third elastic mechanism comprises a third elastic roller matched with the first blanket.

6. The continuous bulk fiber water washing and finishing machine as claimed in claim 3, wherein the washing tanks are filled with washing water, a pipeline is connected between two adjacent washing tanks, the last washing tank is connected with an external water source, and water in the external water source flows forward step by step in an overflow mode.

7. The continuous bulk fiber washing and finishing machine of claim 4, wherein the central axis of the first roller is offset from the central axis of the second roller, and the central axis of the first roller passes through the second roller.

8. The continuous bulk fiber washing and finishing machine as claimed in claim 4 or 7, wherein the wall of the second roller is provided with a plurality of grooves and grooves in a herringbone shape.

9. The continuous bulk fiber water washing and finishing machine as claimed in claim 5, wherein the wall of the third roller is coated with PTFE coating.