CN219824591U - Water-saving dyeing device for polyester cloth - Google Patents

Abstract

The utility model discloses a water-saving device for dyeing polyester cloth, which relates to the technical field of dyeing of polyester cloth and comprises a water bearing tank, a bearing unit and a dyeing unit; the water bearing tank is of a box-shaped structure with an open upper end, and four corners of the lower end of the water bearing tank are fixedly connected with the upper ends of the four anti-slip gaskets respectively; the bearing unit comprises portal frames, sliding grooves, telescopic air cylinders, sliding blocks, rotating shafts, bearing rollers and filtering components, wherein the front end and the rear end of the upper surface of a water bearing tank are respectively and fixedly connected with the lower ends of the two portal frames, the left end and the right end of each portal frame are respectively provided with two sliding grooves, the lower ends of the sliding grooves are fixedly connected with the lower ends of the telescopic air cylinders, the upper ends of the telescopic air cylinders are fixedly connected with the sliding blocks, the rotating shafts are rotatably connected between the sliding blocks, the bearing rollers are sleeved outside the rotating shafts, and the filtering components are arranged at the upper ends of the water bearing tank; the dyeing unit is arranged between the two portal frames, and the polyester fabric dyeing water-saving device can recycle waste dyeing liquid and improve production efficiency.

Description

Water-saving dyeing device for polyester cloth

Technical Field

The utility model relates to the technical field of dyeing of polyester fabrics, in particular to a water-saving device for dyeing polyester fabrics.

Background

Polyester fabric is a very large number of chemical fiber clothing fabric used in daily life. The biggest advantage is that the crease resistance and the shape retention are good, so that the anti-wrinkle fabric is suitable for being used as outdoor articles such as outerwear, various cases and tents. In the polyester fabric production process, dyeing with a specific color is required according to production requirements.

The utility model provides a dacron cloth dyeing water saving fixtures among the prior art, it puts forward to authorize the public number for CN212051916U, dacron cloth dyeing water saving fixtures includes pipe and dyeing board, the collecting hole has been seted up to dyeing board upper surface, and dyeing board both sides fixedly connected with branch, branch top can be dismantled and be connected with cloth liquid board, branch inside wall fixed connection L type supporting shoe, L type supporting shoe inside wall clearance is connected with the blanking board, the feed opening has been seted up to blanking board upper surface, and the blanking board bottom links up there is the collecting vat, the collecting vat bottom links up there is the collecting pipe, the collecting pipe other end links up with cloth liquid board.

The dyeing process can collect and reuse the used dyeing liquid, but the surface of the dyed polyester cloth is stained with a large amount of dyeing liquid to cause waste, and the method for uniformly managing the dyeing liquid is lacking, so that the leaked dyeing liquid can be recycled and the use requirement of people can not be met, and therefore, the dyeing water-saving device for the polyester cloth is provided.

Disclosure of Invention

The utility model aims to overcome the existing defects and provide the water-saving device for dyeing the polyester cloth, which can squeeze water from the dyed polyester cloth, avoid waste and uniformly treat the recovered water, and can effectively solve the problems in the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the dyeing water-saving device for the polyester cloth comprises a water bearing tank, a bearing unit and a dyeing unit;

water bearing tank: the upper end of the water bearing tank is provided with a box-shaped structure with an open upper end, and four corners of the lower end of the water bearing tank are respectively fixedly connected with the upper ends of the four anti-slip gaskets;

and a bearing unit: the device comprises portal frames, sliding grooves, telescopic air cylinders, sliding blocks, rotating shafts, bearing rollers and filtering components, wherein the front end and the rear end of the upper surface of a water bearing box are respectively and fixedly connected with the lower ends of the two portal frames, the left end and the right end of the inner surface of each portal frame are respectively provided with two vertical sliding grooves, the lower ends of the sliding grooves are fixedly connected with the lower ends of the telescopic air cylinders, the upper ends of the telescopic air cylinders are fixedly connected with the sliding blocks, the rotating shafts are rotatably connected between the front and the rear corresponding sliding blocks, the bearing rollers are sleeved outside the rotating shafts, and the filtering components are arranged at the upper ends of the water bearing boxes;

dyeing unit: is arranged between the two portal frames.

The water bearing box is used for bearing water leaking down in the dyeing process so as to be convenient for recycling, the bearing unit is used for bearing polyester cloth to be dyed, during use, the polyester cloth is manually pulled to pass through the upper parts of the two bearing rollers, then the telescopic cylinder is started, the sliding block is driven to vertically slide along the direction of the sliding chute through the telescopic cylinder, the rotating shaft and the bearing rollers are further driven to move up and down so as to adjust the height position, and the dyeing can be started after the height is adjusted.

Further, the filter component comprises first brackets, a filter plate and filter holes, four corners of the upper end of the water bearing tank are fixedly connected with the lower ends of the first brackets respectively, the upper ends of the first brackets are fixedly connected with the periphery of the filter plate, and the surface of the filter plate is provided with the filter holes which are distributed in a rectangular shape at equal distance. When the polyester fabric filter is used, the polyester fabric is horizontally placed on the surface of the filter plate, uneven dyeing caused by wrinkles and the like can be avoided, and meanwhile, redundant dyeing liquid can be leaked through the filter holes formed in the surface of the filter plate, so that recycling is facilitated.

Further, the dyeing unit comprises a cross beam, dyeing spray heads and a water supply assembly, wherein the front end and the rear end of the cross beam are fixedly connected between the two portal frames, the lower ends of the cross beams are fixedly connected with the longitudinally arranged dyeing spray heads at equal intervals, and the water supply assembly is arranged at the upper end of the cross beam. When dyeing is needed, the dyeing liquid can be sprayed to the surface of the polyester fabric through the dyeing spray head, so that the dyeing work is completed.

Further, the water supply assembly comprises a liquid storage tank, a liquid guide pipe and a diverter, wherein an output port of the liquid storage tank is fixedly connected with one end of the liquid guide pipe, the other end of the liquid guide pipe is fixedly connected with one end of the diverter, and the other end of the diverter is fixedly connected with the dyeing spray head. In order to ensure continuous dyeing, a water supply assembly is arranged to facilitate unified management of dyeing liquid, and when dyeing is needed, the dyeing liquid is conveyed to the flow divider through the liquid guide pipe by the water pump in the liquid storage tank, and the liquid is evenly distributed to each dyeing spray head through the flow divider so as to dye the polyester cloth.

Further, still include water-saving element, water-saving element contains water-saving tank, water guide plate, back flow and crowded water subassembly, the right-hand member fixed connection water-saving tank's of water-holding tank left end, the basin has been seted up to the junction of water-holding tank and water-saving tank, the inside lower extreme fixed connection water guide plate of water-holding tank, the wash port has been seted up to the inside lower extreme of water-saving tank, the one end of wash port external fixation connection back flow, the other end fixed connection liquid storage pot of back flow, crowded water subassembly is installed in water-saving tank upper end. The dyeing liquid leaked during dyeing can be recycled through the water-saving unit, and falls into the water tank during use, so that the dyeing liquid can move to the water tank through the water tank arranged at the joint of the water tank and the water tank under the action of gravity due to the inclined water guide plate arranged at the bottom of the water tank, and the dyeing liquid can be conveniently recycled through the water tank arranged at the lower end of the inner part of the water tank and the water tank.

Further, the squeezing assembly comprises a second bracket and press rolls, the front end and the rear end of the upper surface of the water-saving tank are respectively and fixedly connected with the lower ends of the second brackets, and two press rolls which are vertically equidistantly distributed are rotationally connected between the second brackets. The dacron cloth can be infected with a large amount of dye liquor after dyeing, needs to dry it, and this in-process can waste a large amount of water, is provided with the wringing subassembly for avoiding wastage, pulls dacron cloth between two compression rollers during the use, then starts the compression roller and extrudes water to dacron cloth, can retrieve the unnecessary dye liquor of extruding on the one hand and recycle, on the other hand can save the required time of stoving and improve production efficiency.

Compared with the prior art, the utility model has the beneficial effects that: the polyester fabric dyeing water-saving device has the following advantages:

1. when the dyeing machine is used, the polyester cloth is pulled between the two press rolls, and then the press rolls are started to squeeze water out of the polyester cloth, so that on one hand, the squeezed surplus dyeing liquid can be recycled, and on the other hand, the time required for drying can be saved, and the production efficiency is improved.

2. When being provided with water supply assembly and need dye, transport the dyestuff liquid to the shunt through the catheter through the water pump in the liquid storage pot, evenly divide the liquid to each dyeing shower nozzle through the shunt in order to dye the dacron cloth, can carry out unified management to the dyestuff liquid, avoid extravagant.

3. This dacron cloth dyeing water saving fixtures can recycle extravagant dyeing liquid, and improves production efficiency, can satisfy people's user demand.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic rear view of the present utility model;

fig. 3 is a schematic view of a partial enlarged structure at a in fig. 2 according to the present utility model.

In the figure: 1 water bearing tank, 2 anti-skid pad, 3 bearing unit, 31 portal frame, 32 chute, 33 telescopic cylinder, 34 slide block, 35 rotation shaft, 36 bearing roller, 37 support one, 38 filter plate, 39 filter hole, 4 dyeing unit, 41 liquid storage tank, 42 liquid guide tube, 43 crossbeam, 44 shunt, 45 dyeing spray head, 5 water saving unit, 51 water saving tank, 52 water guide plate, 53 support two, 54 compression roller, 55 back flow.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-3, the present embodiment provides a technical solution: the dyeing water-saving device for the polyester fabric comprises a water bearing tank 1, a bearing unit 3 and a dyeing unit 4;

water bearing tank 1: the upper end of the water tank 1 is fixedly connected with the upper ends of four anti-slip gaskets 2 respectively;

and a bearing unit 3: the filter assembly comprises a first bracket 37, a filter plate 38 and a filter hole 39, wherein the front end and the rear end of the upper surface of the water bearing tank 1 are respectively and fixedly connected with the lower ends of the two portal frames 31, two vertical sliding grooves 32 are respectively formed in the left end and the right end of the inner surface of each portal frame 31, the lower ends of the sliding grooves 32 are fixedly connected with the lower ends of the telescopic cylinders 33, the upper ends of the telescopic cylinders 33 are fixedly connected with the sliding blocks 34, the corresponding sliding blocks 34 are rotationally connected with the rotary shafts 35, the outer parts of the rotary shafts 35 are sleeved with the first bracket 36, the four corners of the upper end of the water bearing tank 1 are respectively and fixedly connected with the lower ends of the first bracket 37, the four upper ends of the first bracket 37 are fixedly connected with the periphery of the filter plate 38, and the surfaces of the filter plate 38 are provided with the filter holes 39 which are distributed in rectangular shapes.

The water tank 1 is used for accepting the water that leaks down in the dyeing process so that recycle, the supporting unit 3 is used for bearing the dacron cloth that needs to dye, during the use manual traction passes through two supporting rollers 36 top with dacron cloth, then start telescopic cylinder 33, it is vertical sliding along spout 32 direction to drive slider 34 through telescopic cylinder 33 is flexible, further drive rotation axis 35 and supporting roller 36 reciprocates, with the adjustment height position, can start the dyeing after the height adjustment is good, keep dacron cloth on filter plate 38 surface during the use, can avoid leading to the dyeing inhomogeneous because of the problem such as pincher trees, filtration pore 39 that filter plate 38 surface was seted up can leak unnecessary dyeing liquid down simultaneously, so that recycle.

The dyeing unit 4 comprises a cross beam 43, a dyeing spray nozzle 45 and a water supply assembly, wherein the front end and the rear end of the cross beam 43 are fixedly connected between the two portal frames 31, the lower end of the cross beam 43 is fixedly connected with the longitudinally arranged dyeing spray nozzle 45 at equal intervals, the water supply assembly comprises a liquid storage tank 41, a liquid guide tube 42 and a flow divider 44, an output port of the liquid storage tank 41 is fixedly connected with one end of the liquid guide tube 42, the other end of the liquid guide tube 42 is fixedly connected with one end of the flow divider 44, and the other end of the flow divider 44 is fixedly connected with the dyeing spray nozzle 45. When dyeing is needed, the dyeing liquid is sprayed onto the surface of the polyester fabric through the dyeing spray heads 45 to finish the dyeing work, a water supply assembly is arranged to ensure continuous dyeing, the dyeing liquid is convenient to uniformly manage, and when dyeing is needed, the dyeing liquid is conveyed to the flow divider 44 through the liquid guide tube 42 by the water pump in the liquid storage tank 41, and the liquid is uniformly distributed into the dyeing spray heads 45 through the flow divider 44 so as to dye the polyester fabric.

Still include water-saving unit 5, water-saving unit 5 contains water-saving tank 51, water guide plate 52, back flow 55 and water squeezing assembly, the right-hand member fixed connection water-saving tank 51's of water-holding tank 1 left end, the basin has been seted up to the junction of water-holding tank 1 and water-saving tank 51, water guide plate 52 has been seted up to the inside lower extreme of water-holding tank 1, the wash port has been seted up to the inside lower extreme of water-holding tank 51, the one end of back flow 55 is connected to the wash port external fixation, the other end fixed connection liquid storage tank 41 of back flow 55, water squeezing assembly contains support two 53 and compression roller 54, the upper surface front and back end of water-saving tank 51 is the lower extreme of two support two 53 of fixed connection respectively, rotate between two support two 53 and be connected with be two compression rollers 54 of vertical equidistance distribution.

In order to save water, the water-saving unit 5 is arranged, the leaked dyeing liquid can be recycled through the water-saving unit 5 during dyeing, the dyeing liquid falls into the water-bearing tank 1 during use, the inclined water guide plate 52 arranged at the bottom of the water-bearing tank 1 can enable the dyeing liquid to move into the water-saving tank 51 under the action of gravity through the water tank formed at the joint of the water-bearing tank 1 and the water-saving tank 51, the dyeing liquid is conveyed back into the liquid storage tank 41 through the water drain hole formed at the lower end inside the water-saving tank 51 through the return pipe 55 so as to be convenient for recycling, a large amount of dyeing liquid is stained on the polyester cloth after dyeing, a large amount of water is required to be dried in the process, the polyester cloth is required to be pulled between the two press rolls 54 so as to avoid waste, and then the press roll 54 is started to squeeze water on the polyester cloth during use, so that the extruded redundant dyeing liquid can be recycled, and on the other hand, the drying time can be saved, and the production efficiency can be improved.

The utility model provides a terylene cloth dyeing water-saving device, which has the following working principle:

during use, the terylene cloth is manually pulled to pass through the upper parts of the two supporting rollers 36, then the telescopic cylinder 33 is started, the sliding block 34 is driven to vertically slide along the direction of the sliding groove 32 by the telescopic cylinder 33, the rotating shaft 35 and the supporting rollers 36 are further driven to move up and down to adjust the height, the terylene cloth can start to be dyed after the height is adjusted, the terylene cloth is horizontally placed on the surface of the filter plate 38 during use, uneven dyeing caused by wrinkles and the like can be avoided, meanwhile, the excessive dyeing liquid can be leaked through the filter holes 39 formed on the surface of the filter plate 38 so as to be convenient for recycling, dyeing can be started after preparation, the dyeing liquid is conveyed into the flow divider 44 through the water pump in the liquid storage tank 41, the liquid is evenly distributed into the dyeing spray heads 45 through the flow divider 44, and the dyeing liquid is sprayed onto the surface of the terylene cloth through the dyeing spray heads 45, the dyeing operation is completed, the leaked dyeing liquid can be recycled through the water-saving unit 5, the dyeing liquid falls into the water-bearing tank 1 during use, the inclined water guide plate 52 arranged at the bottom of the water-bearing tank 1 can enable the dyeing liquid to move into the water-saving tank 51 through the water tank arranged at the joint of the water-bearing tank 1 and the water-saving tank 51 under the action of gravity, and then the dyeing liquid is transported back into the liquid storage tank 41 through the water drain hole arranged at the lower end of the inner part of the water-saving tank 51 through the return pipe 55 so as to be convenient for recycling, a large amount of dyeing liquid is stained on the polyester cloth after dyeing, a large amount of water is required to be dried in the process, in order to avoid wasting the water-squeezing component, the polyester cloth is pulled between the two press rolls 54 during use, then the press rolls 54 are started to squeeze water on the polyester cloth, on the one hand, the extruded redundant dyeing liquid can be recycled, on the other hand, the time required by drying can be saved, and the production efficiency can be improved.

It should be noted that the input ends of the telescopic cylinder 33, the dyeing spray nozzle 45 and the pressing roller 54 disclosed in the above embodiments are electrically connected to the output end of the external power supply through the external switch group, and the external switch group controls the telescopic cylinder 33, the dyeing spray nozzle 45 and the pressing roller 54 to operate by a method commonly used in the prior art.

The foregoing is only illustrative of the present utility model and is not to be construed as limiting the scope of the utility model, and all equivalent structures or equivalent flow modifications which may be made by the teachings of the present utility model and the accompanying drawings or which may be directly or indirectly employed in other related art are within the scope of the utility model.

Claims (6)

1. The utility model provides a dacron dyeing water saving fixtures which characterized in that: comprises a water bearing tank (1), a bearing unit (3) and a dyeing unit (4);

bearing water tank (1): the upper end of the water tank (1) is provided with an open box structure, and four corners of the lower end of the water tank are respectively and fixedly connected with the upper ends of four anti-slip gaskets (2);

a bearing unit (3): the device comprises portal frames (31), sliding grooves (32), telescopic cylinders (33), sliding blocks (34), rotating shafts (35), supporting rollers (36) and filtering components, wherein the front end and the rear end of the upper surface of a water supporting tank (1) are respectively and fixedly connected with the lower ends of the two portal frames (31), the left end and the right end of the inner surface of each portal frame (31) are respectively provided with two vertical sliding grooves (32), the lower ends of the sliding grooves (32) are fixedly connected with the lower ends of the telescopic cylinders (33), the upper ends of the telescopic cylinders (33) are fixedly connected with the sliding blocks (34), the rotating shafts (35) are rotatably connected between the sliding blocks (34) corresponding to the front end and the rear end, the supporting rollers (36) are sleeved outside the rotating shafts (35), and the filtering components are arranged at the upper ends of the water supporting tank (1);

dyeing unit (4): is installed between two portal frames (31).

2. The water saving device for dyeing polyester fabric according to claim 1, wherein: the filter assembly comprises first brackets (37), filter plates (38) and filter holes (39), four corners of the upper end of the water bearing tank (1) are fixedly connected with the lower ends of the first brackets (37) respectively, the upper ends of the first brackets (37) are fixedly connected with the periphery of the filter plates (38), and the filter holes (39) distributed in rectangular shapes at equal distances are formed in the surfaces of the filter plates (38).

3. The water saving device for dyeing polyester fabric according to claim 1, wherein: the dyeing unit (4) comprises a cross beam (43), dyeing spray heads (45) and a water supply assembly, wherein the front end and the rear end of the cross beam (43) are fixedly connected between the two portal frames (31), the lower ends of the cross beam (43) are fixedly connected with the longitudinally arranged dyeing spray heads (45) at equal intervals, and the water supply assembly is arranged at the upper end of the cross beam (43).

4. A water saving device for dyeing polyester fabric according to claim 3, wherein: the water supply assembly comprises a liquid storage tank (41), a liquid guide pipe (42) and a flow divider (44), wherein an output port of the liquid storage tank (41) is fixedly connected with one end of the liquid guide pipe (42), the other end of the liquid guide pipe (42) is fixedly connected with one end of the flow divider (44), and the other end of the flow divider (44) is fixedly connected with a dyeing spray head (45).

5. The water saving device for dyeing polyester fabric according to claim 1, wherein: still include water conservation unit (5), water conservation unit (5) contain water conservation tank (51), guide plate (52), back flow (55) and crowded water subassembly, the left end of right-hand member fixed connection water conservation tank (51) of water-bearing tank (1), the basin has been seted up to the junction of water-bearing tank (1) and water conservation tank (51), inside lower extreme fixed connection guide plate (52) of water-bearing tank (1), the wash port has been seted up to the inside lower extreme of water conservation tank (51), the one end of wash port outer fixed connection back flow (55), the other end fixed connection liquid storage pot (41) of back flow (55), crowded water subassembly installs in water conservation tank (51) upper end.

6. The water saving device for dyeing polyester fabric according to claim 5, wherein: the water squeezing assembly comprises two brackets (53) and press rolls (54), the front end and the rear end of the upper surface of the water saving tank (51) are respectively and fixedly connected with the lower ends of the two brackets (53), and two press rolls (54) which are vertically equidistantly distributed are rotationally connected between the two brackets (53).