CN109881402A - A kind of staple in bulk continuous washing collator - Google Patents
A kind of staple in bulk continuous washing collator Download PDFInfo
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- CN109881402A CN109881402A CN201910343172.1A CN201910343172A CN109881402A CN 109881402 A CN109881402 A CN 109881402A CN 201910343172 A CN201910343172 A CN 201910343172A CN 109881402 A CN109881402 A CN 109881402A
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- roller
- staple
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- 238000005406 washing Methods 0.000 title claims abstract description 64
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 221
- 238000004140 cleaning Methods 0.000 claims abstract description 80
- 238000012545 processing Methods 0.000 claims abstract description 24
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 9
- 230000007246 mechanism Effects 0.000 claims description 75
- 230000005540 biological transmission Effects 0.000 claims description 31
- 238000012937 correction Methods 0.000 claims description 29
- 239000000835 fiber Substances 0.000 claims description 28
- 238000005192 partition Methods 0.000 claims description 11
- 241000405070 Percophidae Species 0.000 claims description 7
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 5
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 4
- 239000010720 hydraulic oil Substances 0.000 claims 1
- 239000013043 chemical agent Substances 0.000 abstract description 7
- 239000013589 supplement Substances 0.000 abstract description 3
- 238000013461 design Methods 0.000 description 15
- 238000005507 spraying Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 238000004043 dyeing Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 238000005265 energy consumption Methods 0.000 description 6
- 239000012530 fluid Substances 0.000 description 6
- 238000001035 drying Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000011010 flushing procedure Methods 0.000 description 5
- 239000007921 spray Substances 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000012752 auxiliary agent Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000004061 bleaching Methods 0.000 description 2
- 239000000571 coke Substances 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- 238000010014 continuous dyeing Methods 0.000 description 2
- 235000013399 edible fruits Nutrition 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 238000009968 stock dyeing Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 239000004902 Softening Agent Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000001467 acupuncture Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 238000009954 braiding Methods 0.000 description 1
- 230000003196 chaotropic effect Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 238000011086 high cleaning Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
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- 244000005700 microbiome Species 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
A kind of staple in bulk continuous washing collator belongs to staple in bulk processing equipment technical field.The present invention includes pedestal, it is successively arranged uncoil-stand, water washing device, padding machine device and squeezing water on the base along the processing direction of staple in bulk, water washing device and padding machine device are provided with multiple, and water washing device and padding machine device interval are arranged, it is equipped with ejected wash water in cleaning case, is connected with pipeline between the two neighboring cleaning case.The present invention is cleaned multiple times fibrous layer and squezzing by the way that multiple water washing devices and padding machine device, and water washing device and the setting of padding machine device interval is arranged, and goes out remaining chemical agent in fibrous layer convenient for Rapid Cleaning, cleans more abundant；It is connected between two neighboring water washing device by pipeline, the last one water washing device with external source by being connected, to carry out the supplement of ejected wash water, the water in external source is flowed forward step by step by way of overflow, the utilization rate for improving water, is greatly reduced water consumption.
Description
Technical field
The invention belongs to staple in bulk processing equipment technical fields, are specifically related to a kind of staple in bulk continuous washing collator.
Background technique
At present in staple in bulk processing industry, the equipment for carrying out dyeing washing to cellulose fibres such as cotton, viscoses mainly has
Two kinds, it is divided into and intermittent hangs dye machine and continuous dyeing machine.The intermittent dyeing for hanging dye machine and washing process are all set same
The shortcomings that standby middle progress, there are high energy consumption, high labor intensity and high blowdown flow rates to the processing of fiber.Between continuous dyeing machine is compared
The formula of having a rest, which hangs dye machine, realizes the purpose of energy-saving dyeing emission reduction, but also immature on washing process, is concentrated mainly on the effect of washing
Fruit, washing continuity and washing after energy consumption this several respect for drying.
A kind of fountain staple in bulk processing unit is provided in the Chinese patent of Patent No. 201621297463.X, including
Cabinet, processing net, roll and the spraying mechanism in cabinet, four bandings of cabinet close, only in rear and front end inlet porting and
Outlet, processing net is driven by drive roll, and is entered from import, is exported out, and the roll of several groups is provided with along processing net direction of travel,
Roll includes topping roll and bottom roll, and topping roll, bottom roll separation are handled above and below net, the treatment fluid in spraying mechanism
From the online side's spray of processing and under.The staple in bulk processing unit uses single network mode, and staple in bulk is laid immediately on processing on the net, leads to
Treatment fluid leaching is removed treatment fluid in the extruding on staple in bulk, then passing through roll by the form for crossing spray, repeatedly the above process, with
Reach dyeing, fixation, cleaning and soft treatment.
But in place of in the actual operation process, which comes with some shortcomings, such as: 1, single network mode is spraying
Under the action of, the loss of fiber is difficult to control, and spraying treatment fluid used is to be recycled, and is inevitably mingled in treatment fluid
There is fiber, fiber is easy to that hole plug will be sprayed；2, fiber is before treatment without networking, it is difficult to guarantee that dyeing, cleaning etc. arrange
The uniformity of fiber in the process is squeezed in situation not into the net by padding machine, it is difficult to ensure that suction of the fiber part to treatment fluid
It produces effects fruit；3, when washing, directly staple in bulk influences the service life of processing net, needs to be replaced frequently processing net into padding machine in tow
Net is handled, and handling net is hollow out, staple in bulk cannot be extracted sufficiently, and the moisture content of staple in bulk is very high, reduce washing
Effect increases the energy consumption of subsequent drying.
Summary of the invention
The present invention mainly solves technical problem present in the above-mentioned prior art, and it is whole to provide a kind of staple in bulk continuous washing
Reason machine.
Above-mentioned technical problem of the invention is mainly to be addressed by following technical proposals: a kind of continuous water of staple in bulk
Wash collator, including pedestal, along the processing direction of staple in bulk be successively arranged on the pedestal uncoil-stand, water washing device,
Padding machine device and squeezing water, the water washing device and padding machine device be provided with it is multiple, and the water washing device and padding machine dress
Set interval setting.
Preferably, the uncoil-stand includes reel-off stand and the first conveyor module matched with reel-off stand, it is described to move back
The front and rear sides on volume frame top are equipped with moving trolley, and the moving trolley is slidably connected the top of reel-off stand, two shiftings
It is equipped with roller between dynamic trolley, is mounted with fiber roll on the roller, fiber roll is wound by fibrous layer, the reel-off stand top
The front and rear sides at end are additionally provided with cylinder block, and cylinder block is arranged between two moving trolleys, the left side of the cylinder block
It is fixedly installed with the first telescopic cylinder, the output end of first telescopic cylinder is fixedly installed with self-lock rod, and the self-lock rod is remote
Cylinder block is run through in side from the first telescopic cylinder, and extends to the right side of cylinder block, and the self-lock rod is slidably connected cylinder
Seat, first conveyor module include the first mesh belt, transmission component, the first deviation correction mechanism and the with the transmission cooperation of the first mesh belt
One elastic mechanism, the upper surface of first mesh belt and the fiber roll cooperate, and first deviation correction mechanism includes and the first net
The first deviation rectification roller that band matches, the first deviation correction mechanism adjust the first mesh belt by the first deviation rectification roller and walk always just, reach correction
Purpose, first elastic mechanism includes the first strain roll matched with the first mesh belt, and the first elastic mechanism passes through first
Strain roll adjusts the elasticity of the first mesh belt, is conducive to the first mesh belt and is smoothly driven, prevents from skidding.
Preferably, the water washing device includes cleaning case and the second conveyor module matched with cleaning case, it is described clear
Partition is equipped in tank-washer, the inner cavity of cleaning case is divided into upper cleaning chamber and lower cleaning chamber, second conveyor module by the partition
Including upper mesh belt, lower mesh belt, respectively transmission component, the second deviation correction mechanism, tensioning device with upper mesh belt and the cooperation of off line V belt translation
Structure and water squeezing roller mechanism are that gap stacks cooperation positioned at the intracavitary upper mesh belt of upper cleaning and lower mesh belt, the upper mesh belt and off line
Band forms duckbill input port, the upper mesh belt and lower mesh belt in the input end of cleaning case and forms duckbilled in the outlet end of cleaning case
Shape delivery outlet, upper mesh belt and lower mesh belt outside cleaning case match to form endless drive with respective transmission component respectively,
Second deviation correction mechanism includes the second deviation rectification roller, and the strainer includes idler roller, and the water squeezing roller mechanism includes water squeezing
Roller, second deviation rectification roller, idler roller and squeeze roll are matched with corresponding mesh belt respectively, and the second deviation correction mechanism is entangled by second
Inclined roller adjusts corresponding mesh belt and walks always just, achievees the purpose that correction, and strainer adjusts the tensioning of corresponding mesh belt by idler roller
Degree, is conducive to smoothly be driven, prevents from skidding, and water squeezing sector carries out the fibrous layer that upper and lower mesh belt coats by squeeze roll multiple
Processing is extracted, clean and dirt water inside and outside fibrous layer is swapped, Rapid Cleaning goes out remaining chemical agent in fibrous layer.
Preferably, the padding machine device includes padding machine frame and the third conveyor module matched with padding machine frame, it is described to roll
The top of vehicle frame is equipped with first roll bracket and second roll bracket, between the first roll bracket, second roll bracket it
Between be respectively equipped with first roll and second roll, the lower part of the padding machine frame is equipped with the second telescopic cylinder, the second flexible gas
Second piston bar is equipped in cylinder, the second piston bar is connected with the first link block far from the side of the second telescopic cylinder, described
Side of first link block far from second piston bar and first roll bracket are hinged, and second telescopic cylinder controls second piston
Bar elongates or shortens, and the length variation of second piston bar drives first roll holder pivots by the first link block, to adjust
The distance between first roll and second roll, the lower section of the second roll are equipped with the first drainage mechanism, first draining
Mechanism includes the first get water bucket and the second get water bucket, and the top of the second get water bucket is arranged in first get water bucket, and second rolls
The bottom end of roller is located at the interior intracavitary of the first get water bucket, and the bottom end of first get water bucket is equipped with the first drainage tube, and described first draws
Flow tube extends to intracavitary in the second get water bucket far from the side of the first get water bucket, and the bottom end of second get water bucket is equipped with second
Drainage tube；The third conveyor module includes glazing felt, lower felt, the respectively transmission group with glazing felt and lower felt transmission cooperation
Part, third deviation correction mechanism and the second elastic mechanism, glazing felt and lower felt positioned at first roll and second roll junction are
Gap stacks cooperation, and the third deviation correction mechanism includes third deviation rectification roller, and second elastic mechanism includes the second strain roll, institute
It states third deviation rectification roller and the second strain roll is matched with corresponding woollen blanket respectively, third deviation correction mechanism is adjusted by third deviation rectification roller
Corresponding woollen blanket is walked just always, achievees the purpose that correction, and the second elastic mechanism adjusts the elastic of corresponding woollen blanket by the second strain roll
Degree, is conducive to smoothly be driven, prevents from skidding.
Preferably, the squeezing water includes water squeezing frame and the 4th conveyor module that matches with water squeezing frame, it is described to squeeze
The top of water frame is equipped with 3rd roll bracket and 4th roll bracket, between the 3rd roll bracket, 4th roll bracket it
Between be respectively equipped with 3rd roll and 4th roll, the lower part of the water squeezing frame is equipped with hydraulic cylinder, is equipped in the hydraulic cylinder
First piston bar, the First piston bar are connected with the second link block far from the side of hydraulic cylinder, and second link block is remote
Hinged from the side of first piston and 3rd roll bracket, the hydraulic cylinder control First piston bar elongates or shortens, and first
The length variation of piston rod drives 3rd roll holder pivots by the second link block, to adjust 3rd roll and 4th roll
The distance between, the lower section of the 4th roll is equipped with the second drainage mechanism, and second drainage mechanism includes third get water bucket
All with the 4th water receiving, the top of the 4th get water bucket is arranged in the third get water bucket, and the bottom end of 4th roll connects positioned at third
Bucket it is interior intracavitary, the bottom end of the third get water bucket is equipped with third drainage tube, and the third drainage tube is far from third get water bucket
Side extend to the interior intracavitary of the 4th get water bucket, the bottom end of the 4th get water bucket is equipped with the 4th drainage tube；Described 4th is defeated
Sending module includes the transmission component and third elastic mechanism of the first woollen blanket and the transmission cooperation of the first woollen blanket, first woollen blanket
Upper surface and 3rd roll cooperate, and the lower surface of the first woollen blanket and 4th roll cooperate, the third elastic mechanism include with
The third strain roll that first woollen blanket matches, third elastic mechanism are adjusted the elasticity of the first woollen blanket by third strain roll, had
It is smoothly driven conducive to the first woollen blanket, prevents from skidding.
Preferably, being equipped with ejected wash water in the cleaning case, it is connected with pipeline between the two neighboring cleaning case, finally
One cleaning case is connected with external source, and the water in external source is flowed forward step by step by way of overflow, improves
The utilization rate of water.
Preferably, the central axes of the first roll and the central axes of second roll misplace, and the axis of first roll
Line passes through second roll.
Preferably, being evenly equipped with several " people " font groove rills in the roller wall of the second roll.
Preferably, being coated with PTFE coating in the roller wall of the 3rd roll, fiber roll banding can be prevented.
The invention has the benefit that
1, the present invention is by being arranged multiple water washing devices and padding machine device, and water washing device and padding machine device interval are arranged,
Fibrous layer is cleaned multiple times and squezzing, goes out remaining chemical agent in fibrous layer convenient for Rapid Cleaning, clean more abundant；Phase
Be connected between adjacent two water washing devices by pipeline, the last one water washing device by being connected with external source, thus into
The supplement of row ejected wash water, the water in external source are flowed forward step by step by way of overflow, improve the utilization rate of water, substantially
Reduce water consumption.
2, the present invention uses the design of uncoil-stand, can utmostly guarantee the intact debatching of fibrous layer no-station pole canopy, table
Face is not influenced by local friction；Meanwhile by the way that moving trolley, the external driving gas of moving trolley is arranged on the top of reel-off stand
Cylinder, driving cylinder is for driving moving trolley to slide on the top of reel-off stand to cylinder block direction, when moving trolley slides into gas
When cylinder seat, the first telescopic cylinder control self-lock rod on cylinder block stretches out, and self-lock rod locks the spindle nose of roller, the roller replacing mode
Original artificial roll change is substituted, substantially increases Production Cohesion efficiency.
3, the present invention uses the design of water washing device, clamps fibrous layer by upper mesh belt and lower mesh belt and is sent into cleaning case
It is cleaned, the mutual cooperation of upper mesh belt and lower mesh belt reduces loss of the fiber in water-washing process；Meanwhile by cleaning
Partition is set in case, and the inner cavity of cleaning case is divided into upper cleaning chamber and lower cleaning chamber, increases the concentration gradient of washing, mention by partition
High cleaning effect, and by the mutual cooperation with water squeezing roller mechanism, to fibrous layer into the place repeatedly extracted is cleaned multiple times
Reason, reaches water coke slurry of removing contamination inside and outside fibrous layer, Rapid Cleaning goes out remaining chemical agent in fibrous layer.
4, the present invention uses the design of padding machine device, the fibrous layer that will be come out from cleaning case by glazing felt and lower felt
It clamps, and the junction for being sent into first roll and second roll carries out extracting processing, the mutual cooperation of glazing felt and lower felt subtracts
Loss of fiber during extracting is lacked；Meanwhile passing through the second telescopic cylinder, second piston bar, the first link block and first
The mutual cooperation of roller bracket, the second telescopic cylinder drive first roll holder pivots by second piston bar, realize that first rolls
The distance between roller and second roll it is adjustable, the moisture in fibrous layer is sufficiently squeezed away；By will be in first roll
The dislocation of the central axes of axis and second roll, and the central axes of first roll pass through second roll, in this dislocation clamping process
In, the distance between first roll and second roll are gradually reduced, and are conducive to the extruding of fibrous layer, keep the planarization of fibrous layer
And continuity, avoid the distance between first roll and second roll from reducing suddenly, and cause fibrous layer generation in squeezing
Fracture；By using the design of the first drainage mechanism, the first get water bucket and the second get water bucket are used in conjunction with each other, and are virtually increased
The water space of first get water bucket, the water in the first get water bucket flow into the second get water bucket, the second water receiving by the first drainage tube
Water in bucket is discharged or is recycled by the second drainage tube, improves the utilization rate of water；By being set in the roller wall of second roll
" people " font groove rill is set, groove rill changes the drainage pattern of padding machine device, and the water flow for being extruded out is from original
Discharge, which becomes from rod face, on front side of tying point vertically flows out, and avoid fibrous layer is caused at random by the severe impact of water flow.
5, the present invention uses the design of squeezing water, is rolled by hydraulic cylinder, First piston bar, the second link block and third
The mutual cooperation of roller support, hydraulic cylinder drive 3rd roll holder pivots by First piston bar, realize 3rd roll and the
The distance between four rolls are adjustable, and the moisture in fibrous layer is sufficiently squeezed away, reduce the energy consumption of the subsequent drying of fibrous layer；
By using the design of the second drainage mechanism, third get water bucket and the 4th water receiving are all used in conjunction with each other, and virtually increase
The water space of three get water buckets, water in third get water bucket flow into the 4th get water bucket by third drainage tube, in the 4th get water bucket
Water by the 4th drainage tube be discharged or recycle, improve the utilization rate of water；Pass through coated with PTFE in the roller wall of 3rd roll
Coating can prevent fiber roll banding.
6, the present invention is novel in design, can carry out continuous washing arrangement to fibrous layer, energy-saving and emission-reduction may be implemented, realize cleaning
Production, compared to traditional dyeing rinsing machine operate it is simpler, the present invention be suitable for loose stock dyeing, bleaching, it is cation-modified and
Continuous washing and finishing functions after Special Finishing.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of the invention；
Fig. 2 is a kind of structural schematic diagram of uncoil-stand of the present invention；
Fig. 3 is a kind of structural schematic diagram of water washing device of the present invention；
Fig. 4 is a kind of structural schematic diagram of padding machine device of the present invention；
Fig. 5 is a kind of structural schematic diagram of squeezing water of the present invention；
Fig. 6 is a kind of structural schematic diagram of second roll of the present invention；
Fig. 7 is a kind of structural schematic diagram of woollen blanket flushing machine of the present invention；
Fig. 8 is a kind of schematic cross-sectional view of woollen blanket flushing machine of the present invention.
In figure: 1, pedestal；2, uncoil-stand；3, water washing device；4, padding machine device；5, squeezing water；6, reel-off stand；7, it moves
Dynamic trolley；8, roller；9, fiber roll；10, cylinder block；11, the first telescopic cylinder；12, self-lock rod；13, the first mesh belt；14,
One deviation rectification roller；15, the first strain roll；16, cleaning case；17, partition；18, upper cleaning chamber；19, lower cleaning chamber；20, upper mesh belt；
21, lower mesh belt；22, duckbill input port；23, duckbill delivery outlet；24, the second deviation rectification roller；25, idler roller；26, squeeze roll；
27, padding machine frame；28, first roll bracket；29, second roll bracket；30, first roll；31, second roll；32, second is flexible
Cylinder；33, second piston bar；34, the first link block；35, the first get water bucket；36, the second get water bucket；37, the first drainage tube；
38, the second drainage tube；39, glazing felt；40, lower felt；41, third deviation rectification roller；42, the second strain roll；43, water squeezing frame；44,
Three roller brackets；45,4th roll bracket；46,3rd roll；47,4th roll；48, hydraulic cylinder；49, First piston bar；
50, the second link block；51, third get water bucket；52, the 4th get water bucket；53, third drainage tube；54, the 4th drainage tube；55, first
Woollen blanket；56, third strain roll；57, groove rill；58, deflector roll；59, woollen blanket flushing machine；60, water service pipe；61, hole for water spraying；
62, connecting plate.
Specific embodiment
Below with reference to the embodiments and with reference to the accompanying drawing the technical solutions of the present invention will be further described.
Embodiment: a kind of staple in bulk continuous washing collator, as Figure 1-Figure 8, including pedestal (1), along staple in bulk
Processing direction be successively arranged on the pedestal (1) uncoil-stand (2), water washing device (3), padding machine device (4) and water squeezing dress
It sets (5), the water washing device (3) and padding machine device (4) are provided with multiple, and the water washing device (3) and padding machine device (4)
Interval setting.
The uncoil-stand (2) includes reel-off stand (6) and the first conveyor module for matching with reel-off stand (6), described to move back
The front and rear sides on volume frame (6) top are equipped with moving trolley (7), moving trolley (7) the connection driving cylinder, and are slidably connected
The top of reel-off stand (6) is equipped with roller (8) between two moving trolleys (7), is mounted with fiber roll on the roller (8)
(9), fiber roll (9) is wound by fibrous layer, and the front and rear sides on reel-off stand (6) top are additionally provided with cylinder block (10), and
Cylinder block (10) is arranged between two moving trolleys (7), is fixedly installed with first on the left of the cylinder block (10) and stretches
The output end of contracting cylinder (11), first telescopic cylinder (11) is fixedly installed with self-lock rod (12), and the self-lock rod (12) is remote
Cylinder block (10) are run through in side from the first telescopic cylinder (11), and extend to the right side of cylinder block (10), and the self-lock rod
(12) be slidably connected cylinder block (10), under driving of the moving trolley (7) in external driving cylinder, slides into cylinder block
(10) when, the first telescopic cylinder (11) on cylinder block (10) control self-lock rod (12) is stretched out, and self-lock rod (12) is by roller (8)
Spindle nose locks, and prevents roller (8) from falling from moving trolley (7) in rotation, and first conveyor module includes the first mesh belt
(13), transmission component, the first deviation correction mechanism and the first elastic mechanism cooperated with the first mesh belt (13) transmission, first mesh belt
(13) upper surface and the fiber roll (9) cooperates, and the transmission component includes several deflector rolls being arranged on reel-off stand (6)
(58), first deviation correction mechanism includes the first deviation rectification roller (14) matched with the first mesh belt (13), and the first deviation correction mechanism is logical
It crosses the first deviation rectification roller (14) adjusting the first mesh belt (13) to walk always just, achievees the purpose that correction, first elastic mechanism includes
The first strain roll (15) matched with the first mesh belt (13), the first elastic mechanism adjust the first net by the first strain roll (15)
The elasticity of band (13) is conducive to the first mesh belt (13) and is smoothly driven, prevents from skidding.
The water washing device (3) includes cleaning case (16) and the second conveyor module for matching with cleaning case (16), described
Partition (17) are equipped in cleaning case (16), the inner cavity of cleaning case (16) is divided into upper cleaning chamber (18) He Xiaqing by the partition (17)
Wash chamber (19), second conveyor module include upper mesh belt (20), lower mesh belt (21), respectively with upper mesh belt (20) and lower mesh belt
(21) transmission component, the second deviation correction mechanism, strainer and the water squeezing roller mechanism of transmission cooperation, is located in upper cleaning chamber (18)
Upper mesh belt (20) and lower mesh belt (21) are that gap stacks cooperation, and the upper mesh belt (20) and lower mesh belt (21) are in cleaning case (16)
Input end forms duckbill input port (22), and the upper mesh belt (20) and lower mesh belt (21) are formed in the outlet end of cleaning case (16)
Duckbill delivery outlet (23), be located at cleaning case (16) outer upper mesh belt (20) and lower mesh belt (21) respectively with respective transmission component
It matches to form endless drive, several deflector rolls (58) of the transmission component including setting on cleaning case (16), described second
Deviation correction mechanism includes the second deviation rectification roller (24), and the strainer includes idler roller (25), and the water squeezing roller mechanism includes water squeezing
Roller (26), second deviation rectification roller (24), idler roller (25) and squeeze roll (26) are matched with corresponding mesh belt respectively, and second entangles
Inclined mechanism adjusts corresponding mesh belt by the second deviation rectification roller (24) and walks always just, achievees the purpose that correction, strainer passes through tensioning
Roller (25) adjusts the rate of tension of corresponding mesh belt, is conducive to smoothly be driven, prevents from skidding, and water squeezing sector is by squeeze roll (26) to upper
The fibrous layer progress of mesh belt (20) and lower mesh belt (21) cladding repeatedly extracts processing, swaps clean and dirt water inside and outside fibrous layer,
Rapid Cleaning goes out remaining chemical agent in fibrous layer.Fibrous layer is clamped and is sent by upper mesh belt (20) and lower mesh belt (21)
Cleaning case (16) is cleaned, and the mutual cooperation of upper mesh belt (20) and lower mesh belt (21) reduces stream of the fiber in water-washing process
It loses.
The padding machine device (4) includes padding machine frame (27) and the third conveyor module that matches with padding machine frame (27), described
The top of padding machine frame (27) be equipped with first roll bracket (28) and second roll bracket (29), the first roll bracket (28) it
Between, be respectively equipped with first roll (30) and second roll (31) between second roll bracket (29), under the padding machine frame (27)
Portion is equipped with the second telescopic cylinder (32), is equipped with second piston bar (33) in second telescopic cylinder (32), the second piston
Bar (33) is connected with the first link block (34) far from the side of the second telescopic cylinder (32), and first link block (34) is far from the
Hingedly, second telescopic cylinder (32) controls second piston bar for the side and first roll bracket (28) of two piston rods (33)
(33) it elongating or shortening, second piston bar (33) drives first roll bracket (28) rotation by the first link block (34), thus
It realizes the adjustable of the distance between first roll (30) and second roll (31), the moisture in fibrous layer is sufficiently squeezed away,
The lower section of the second roll (31) is equipped with the first drainage mechanism, and first drainage mechanism includes the first get water bucket (35) and the
Two get water buckets (36), first get water bucket (35) are arranged in the top of the second get water bucket (36), and the bottom of second roll (31)
End is located at the interior intracavitary of the first get water bucket (35), and the bottom end of first get water bucket (35) is equipped with the first drainage tube (37), described
First drainage tube (37) extends to the interior intracavitary of the second get water bucket (36) far from the side of the first get water bucket (35), and described second connects
The bottom end of bucket (36) is equipped with the second drainage tube (38), and first get water bucket (35) and the second get water bucket (36) mutual cooperation make
With virtually increasing the water space of the first get water bucket (35)；The third conveyor module includes glazing felt (39), lower felt
(40), transmission component, third deviation correction mechanism and the second elastic machine cooperated respectively with glazing felt (39) and lower felt (40) transmission
Structure, glazing felt (39) and the lower felt (40) for being located at first roll (30) and second roll (31) junction stack for gap matches
It closes, the transmission component includes several deflector rolls (58) being arranged on padding machine frame (27), and the third deviation correction mechanism includes third
Deviation rectification roller (41), second elastic mechanism include the second strain roll (42), the third deviation rectification roller (41) and the second strain roll
(42) it is matched respectively with corresponding woollen blanket, third deviation correction mechanism adjusts corresponding woollen blanket by third deviation rectification roller (41) and walks always
Just, achieve the purpose that correction, the second elastic mechanism is adjusted the elasticity of corresponding woollen blanket by the second strain roll (42), is conducive to suitable
Benefit transmission, prevents from skidding；The fibrous layer folder that will be come out from cleaning case (16) by the glazing felt (39) and lower felt (40)
Firmly, it and is sent into the junction of first roll (30) and second roll (31) and carries out extracting processing, glazing felt (39) He Xiamao
The mutual cooperation of blanket (40) reduces loss of fiber during extracting, moreover, the glazing felt (39) and lower felt (40)
Using the woollen blanket of high line pressure, substrate is braiding structure, and the upper and lower surface of substrate is designed using staple fiber nonwoven acupuncture, this sets
Meter provides not only very high draining storage space, and can also prevent in extrusion process that deformation occurs.
The squeezing water (5) includes water squeezing frame (43) and the 4th conveyor module that matches with water squeezing frame (43), described
The top of water squeezing frame (43) be equipped with 3rd roll bracket (44) and 4th roll bracket (45), the 3rd roll bracket (44) it
Between, be respectively equipped with 3rd roll (46) and 4th roll (47) between 4th roll bracket (45), under the water squeezing frame (43)
Portion is equipped with hydraulic cylinder (48), is equipped with First piston bar (49) in the hydraulic cylinder (48), and the First piston bar (49) is remote
The side of chaotropic compressing cylinder (48) is connected with the second link block (50), and second link block (50) is far from First piston bar (49)
Side and 3rd roll bracket (44) hingedly, the hydraulic cylinder (48) control First piston bar (49) elongates or shortens, the
One piston rod (49) by the second link block (50) drive 3rd roll bracket (44) rotation, thus realize 3rd roll (46) and
The distance between 4th roll (47) it is adjustable, the water in fibrous layer is sufficiently squeezed away, the subsequent drying of fibrous layer is reduced
Energy consumption, the lower section of the 4th roll (47) is equipped with the second drainage mechanism, and second drainage mechanism includes third get water bucket
(51) it is arranged with the 4th get water bucket (52), the third get water bucket (51) in the top of the 4th get water bucket (52), and 4th roll
(47) bottom end is located at the interior intracavitary of third get water bucket (51), and the bottom end of the third get water bucket (51) is equipped with third drainage tube
(53), the third drainage tube (53) extends to the interior intracavitary of the 4th get water bucket (52) far from the side of third get water bucket (51),
The bottom end of 4th get water bucket (52) is equipped with the 4th drainage tube (54), the third get water bucket (51) and the 4th get water bucket (52)
It is used in conjunction with each other, virtually increases the water space of third get water bucket (51)；4th conveyor module includes first mao
Blanket (55), transmission component and third elastic mechanism with the first woollen blanket (55) transmission cooperation, first woollen blanket (55) use line
High line pressure woollen blanket of the pressure in 100kg/cm or more, upper surface and 3rd roll (46) cooperation of first woollen blanket (55),
And first woollen blanket (55) lower surface and 4th roll (47) cooperate, the transmission component include be arranged on water squeezing frame (43)
Several deflector rolls (58), the third elastic mechanism include the third strain roll (56) matched with the first woollen blanket (55), third pine
Tight mechanism adjusts the elasticity of the first woollen blanket (55) by third strain roll (56), is conducive to the first woollen blanket (55) and is smoothly driven,
It prevents from skidding.
It is equipped with ejected wash water in the cleaning case (16), is connected with pipeline between the two neighboring cleaning case (16), finally
One cleaning case (16) is connected with external source, and the water in external source is flowed forward step by step by way of overflow,
The utilization rate for improving water, is greatly reduced water consumption.
The central axes of the first roll (30) and the central axes of second roll (31) misplace, and in first roll (30)
Axis pass through second roll (31), in this dislocation clamping process, between first roll (30) and second roll (31) away from
From being gradually reduced, be conducive to the extruding of fibrous layer, keep the planarization and continuity of fibrous layer, avoids first roll (30) and
The distance between two rolls (31) reduce suddenly, and fibrous layer is caused to be broken in squeezing.
Several " people " font groove rills (57) are evenly equipped in the roller wall of the second roll (31), groove rill (57)
The factors such as the flow velocity of the displacement of size binding fiber, the revolving speed of roller and water flow are designed, and groove rill (57) changes
The drainage pattern of padding machine device (4), the water flow for being extruded out discharge on front side of original tying point become vertical from rod face
Outflow, avoid fibrous layer caused by the severe impact of water flow it is at random, moreover, groove rill (57) can also be to glazing felt
(39) and lower felt (40) carries out expanding, keeps glazing felt (39) and lower felt (40) original morphosis, extending it makes
Use the service life.
It is coated with PTFE coating in the roller wall of the 3rd roll (46), fiber roll banding can be prevented.
It is equipped with woollen blanket flushing machine (59) on the left of the first roll (30) and 3rd roll (46), the woollen blanket punching
Washing machine structure (59) includes water service pipe (60), is offered several hole for water sprayings (61) on the water service pipe (60), the water service pipe (60)
Top be equipped with connecting plate (62), and the end of connecting plate (62) is close to hole for water spraying (61).Woollen blanket after a period of work, table
Face has tiny particles content and microorganism exists.Using the design of woollen blanket flushing machine (59), a part of hole for water spraying (61) sprays
Water directly spray to carpeted surface, another part scatters after connecting plate rebounds again to carpeted surface, by hole for water spraying (61) and
The mutual cooperation of connecting plate (62), can clean carpeted surface, increase cleaning area, avoid fine particle without with micro- life
Object blocks the hole inside woollen blanket, extends the service life of woollen blanket.
It may be equipped with automatic ration charging mechanism on the cleaning case (16), automatic ration charging mechanism is used for cleaning
The various cleaning additives of addition in case (16), and by the usage amount of peristaltic pump progress each auxiliary agent of accurate measurement, pass through adding for auxiliary agent
Add, the processing such as cleaning case (16) can be soaped, pickling, fixation, upper softening agent.Moreover, can device in the cleaning case (16)
Water flow turbulent systems stir the ejected wash water in cleaning case (16) constantly, and ejected wash water makees the infiltration of fibrous layer when improving cleaning
With further increasing the penetrability of cleaning.
To sum up, the present invention is by being arranged multiple water washing devices and padding machine device, and water washing device and padding machine device interval are set
It sets, fibrous layer is cleaned multiple times and squezzing, go out remaining chemical agent in fibrous layer convenient for Rapid Cleaning, cleaning is more filled
Point；Be connected between two neighboring water washing device by pipeline, the last one water washing device by being connected with external source, from
And the supplement of ejected wash water is carried out, and the water in external source is flowed forward step by step by way of overflow, the utilization rate of water is improved,
Water consumption is greatly reduced.
The present invention uses the design of uncoil-stand, can utmostly guarantee the intact debatching of fibrous layer no-station pole canopy, surface
It is not influenced by local friction；Meanwhile by the way that moving trolley, the external driving gas of moving trolley is arranged on the top of reel-off stand
Cylinder, driving cylinder is for driving moving trolley to slide on the top of reel-off stand to cylinder block direction, when moving trolley slides into gas
When cylinder seat, the first telescopic cylinder control self-lock rod on cylinder block stretches out, and self-lock rod locks the spindle nose of roller, the roller replacing mode
Original artificial roll change is substituted, substantially increases Production Cohesion efficiency.
The present invention use water washing device design, fibrous layer is clamped by upper mesh belt and lower mesh belt and be sent into cleaning case into
Row cleaning, the mutual cooperation of upper mesh belt and lower mesh belt reduce loss of the fiber in water-washing process；Meanwhile by cleaning case
The inner cavity of cleaning case is divided into upper cleaning chamber and lower cleaning chamber by interior setting partition, partition, increases the concentration gradient of washing, is improved
Cleaning effect, and by the mutual cooperation with water squeezing roller mechanism, to fibrous layer into being cleaned multiple times the processing repeatedly extracted,
Reach water coke slurry of removing contamination inside and outside fibrous layer, Rapid Cleaning goes out remaining chemical agent in fibrous layer.
The present invention uses the design of padding machine device, is pressed from both sides the fibrous layer come out from cleaning case by glazing felt and lower felt
Firmly, it and is sent into the junction of first roll and second roll and carries out extracting processing, the mutual cooperation of glazing felt and lower felt is reduced
Loss of fiber during extracting；Meanwhile it being rolled by the second telescopic cylinder, second piston bar, the first link block and first
The mutual cooperation of roller support, the second telescopic cylinder drive first roll holder pivots by second piston bar, realize first roll
The distance between second roll it is adjustable, the moisture in fibrous layer is sufficiently squeezed away；By by the axis of first roll
The dislocation of the central axes of line and second roll, and the central axes of first roll pass through second roll, in this dislocation clamping process,
The distance between first roll and second roll are gradually reduced, and are conducive to the extruding of fibrous layer, keep fibrous layer planarization and
Continuity avoids the distance between first roll and second roll from reducing suddenly, and it is disconnected to cause fibrous layer to occur in squeezing
It splits；By using the design of the first drainage mechanism, the first get water bucket and the second get water bucket are used in conjunction with each other, and are virtually increased
The water space of first get water bucket, the water in the first get water bucket flow into the second get water bucket, the second get water bucket by the first drainage tube
In water by the second drainage tube be discharged or recycle, improve the utilization rate of water；By being arranged in the roller wall of second roll
" people " font groove rill, groove rill change the drainage pattern of padding machine device, and the water flow for being extruded out is from original bundle
The discharge of point front side becomes vertically flows out from rod face, and avoid fibrous layer is caused at random by the severe impact of water flow.
The present invention uses the design of squeezing water, passes through hydraulic cylinder, First piston bar, the second link block and 3rd roll
The mutual cooperation of bracket, hydraulic cylinder drive 3rd roll holder pivots by First piston bar, realize 3rd roll and the 4th
The distance between roll is adjustable, and the moisture in fibrous layer is sufficiently squeezed away, reduces the energy consumption of the subsequent drying of fibrous layer；It is logical
The design using the second drainage mechanism is crossed, third get water bucket and the 4th water receiving are all used in conjunction with each other, and virtually increase third
The water space of get water bucket, water in third get water bucket flow into the 4th get water bucket by third drainage tube, in the 4th get water bucket
Water is discharged or is recycled by the 4th drainage tube, improves the utilization rate of water；It is applied by coated with PTFE in the roller wall of 3rd roll
Layer, can prevent fiber roll banding.
It is of the invention novel in design, continuous washing arrangement can be carried out to fibrous layer, energy-saving and emission-reduction may be implemented, realize cleaning life
It produces, is operated compared to traditional dyeing rinsing machine simpler, the present invention is suitable for loose stock dyeing, bleaching, cation-modified and special
Continuous washing and finishing functions after different arrangement
Finally it is pointed out that above embodiments are only the more representational examples of the present invention.It is clear that the invention is not restricted to
Above-described embodiment, acceptable there are many deformations.Any letter to the above embodiments according to the technical essence of the invention
Single modification, equivalent variations and modification, are considered as belonging to the scope of protection of the present invention.
Claims (9)
1. a kind of staple in bulk continuous washing collator, including pedestal, it is characterised in that along the processing direction of staple in bulk described
Uncoil-stand, water washing device, padding machine device and squeezing water are successively arranged on pedestal, the water washing device and padding machine device are all provided with
Be equipped with it is multiple, and the water washing device and padding machine device interval setting.
2. a kind of staple in bulk continuous washing collator according to claim 1, it is characterised in that the uncoil-stand includes
Reel-off stand and the first conveyor module matched with reel-off stand, the front and rear sides on the reel-off stand top are equipped with moving trolley,
The moving trolley is slidably connected the top of reel-off stand, and roller is equipped between two moving trolleys, is loaded on the roller
There is fiber roll, the front and rear sides on the reel-off stand top are additionally provided with cylinder block, and cylinder block is arranged in two moving trolleys
Between, the first telescopic cylinder is fixedly installed on the left of the cylinder block, the output end of first telescopic cylinder is fixedly mounted
There is self-lock rod, the self-lock rod runs through cylinder block far from the side of the first telescopic cylinder, and extends to the right side of cylinder block, and institute
It states self-lock rod to be slidably connected cylinder block, first conveyor module includes the first mesh belt, the transmission with the transmission cooperation of the first mesh belt
Component, the first deviation correction mechanism and the first elastic mechanism, the upper surface of first mesh belt and the fiber roll cooperate, and described first
Deviation correction mechanism includes the first deviation rectification roller matched with the first mesh belt, and first elastic mechanism includes matching with the first mesh belt
The first strain roll.
3. a kind of staple in bulk continuous washing collator according to claim 1, it is characterised in that the water washing device includes
Cleaning case and the second conveyor module matched with cleaning case, are equipped with partition in the cleaning case, and the partition is by cleaning case
Inner cavity is divided into cleaning chamber and lower cleaning chamber, second conveyor module include upper mesh belt, lower mesh belt, respectively with upper mesh belt and under
Transmission component, the second deviation correction mechanism, strainer and the water squeezing roller mechanism of mesh belt transmission cooperation, the online intracavitary positioned at upper cleaning
Band and lower mesh belt stack cooperation, the upper mesh belt and lower mesh belt for gap and form duckbill input port in the input end of cleaning case,
The upper mesh belt and lower mesh belt form duckbill delivery outlet in the outlet end of cleaning case, upper mesh belt outside cleaning case and off line
Band matches to form endless drive with respective transmission component respectively, and second deviation correction mechanism includes the second deviation rectification roller, described
Strainer includes idler roller, and the water squeezing roller mechanism includes squeeze roll, second deviation rectification roller, idler roller and squeeze roll difference
It is matched with corresponding mesh belt.
4. a kind of staple in bulk continuous washing collator according to claim 1, it is characterised in that the padding machine device includes
Padding machine frame and the third conveyor module matched with padding machine frame, the top of the padding machine frame are equipped with first roll bracket and second and roll
Roller support is respectively equipped with first roll and second roll between the first roll bracket, between second roll bracket, described to roll
The lower part of vehicle frame is equipped with the second telescopic cylinder, is equipped with second piston bar in second telescopic cylinder, the second piston bar is remote
Side from the second telescopic cylinder is connected with the first link block, side and first of first link block far from second piston bar
Roller bracket is hinged, and the lower section of the second roll is equipped with the first drainage mechanism, and first drainage mechanism includes the first water receiving
Bucket and the second get water bucket, the top of the second get water bucket is arranged in first get water bucket, and the bottom end of second roll is located at first
Get water bucket it is interior intracavitary, the bottom end of first get water bucket is equipped with the first drainage tube, and first drainage tube is far from the first water receiving
The side of bucket extends to the interior intracavitary of the second get water bucket, and the bottom end of second get water bucket is equipped with the second drainage tube；The third
Conveyor module includes glazing felt, lower felt, respectively transmission component, the third deviation correction mechanism with glazing felt and lower felt transmission cooperation
With the second elastic mechanism, glazing felt and lower felt positioned at first roll and second roll junction are that gap stacks cooperation, institute
Stating third deviation correction mechanism includes third deviation rectification roller, second elastic mechanism include the second strain roll, the third deviation rectification roller and
Second strain roll is matched with corresponding woollen blanket respectively.
5. a kind of staple in bulk continuous washing collator according to claim 1, it is characterised in that the squeezing water includes
Water squeezing frame and the 4th conveyor module matched with water squeezing frame, the top of the water squeezing frame are equipped with 3rd roll bracket and the 4th and roll
Roller support between the 3rd roll bracket, is respectively equipped with 3rd roll and 4th roll between 4th roll bracket, described to squeeze
The lower part of water frame is equipped with hydraulic cylinder, is equipped with First piston bar in the hydraulic cylinder, the First piston bar is far from hydraulic oil
The side of cylinder is connected with the second link block, and side and 3rd roll bracket of second link block far from first piston are hinged,
The lower section of the 4th roll is equipped with the second drainage mechanism, and second drainage mechanism includes third get water bucket and the 4th water receiving
All, the top of the 4th get water bucket is arranged in the third get water bucket, and the bottom end of 4th roll is located at the inner cavity of third get water bucket
Interior, the bottom end of the third get water bucket is equipped with third drainage tube, and the third drainage tube extends far from the side of third get water bucket
Intracavitary in the 4th get water bucket, the bottom end of the 4th get water bucket is equipped with the 4th drainage tube；4th conveyor module includes
First woollen blanket, transmission component and third elastic mechanism with the transmission cooperation of the first woollen blanket, the upper surface of first woollen blanket and the
The cooperation of three rolls, and the lower surface of the first woollen blanket and 4th roll cooperate, the third elastic mechanism includes and the first woollen blanket phase
The third strain roll of cooperation.
6. a kind of staple in bulk continuous washing collator according to claim 3, it is characterised in that be equipped in the cleaning case
Ejected wash water is connected with pipeline between the two neighboring cleaning case, the last one described cleaning case is connected with external source, outside
Water in boundary water source is flowed forward step by step by way of overflow.
7. a kind of staple in bulk continuous washing collator according to claim 4, it is characterised in that in the first roll
The dislocation of the central axes of axis and second roll, and the central axes of first roll pass through second roll.
8. a kind of staple in bulk continuous washing collator according to claim 4 or 7, it is characterised in that the second roll
Several " people " font groove rills are evenly equipped in roller wall.
9. a kind of staple in bulk continuous washing collator according to claim 5, it is characterised in that the roller of the 3rd roll
PTFE coating is coated on wall.
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| CN201910343172.1A CN109881402B (en) | 2019-04-26 | 2019-04-26 | Continuous washing finishing machine for loose fibers |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910343172.1A CN109881402B (en) | 2019-04-26 | 2019-04-26 | Continuous washing finishing machine for loose fibers |
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| CN109881402B CN109881402B (en) | 2023-10-20 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111218783A (en) * | 2020-03-04 | 2020-06-02 | 浙江社标纤维有限公司 | Continuous washing equipment and washing method for loose fibers |
| CN111575950A (en) * | 2020-06-12 | 2020-08-25 | 苏州中纺学面料产业研究院 | A dyeing equipment for loose fiber open width continuous dyeing process |
| CN114525640A (en) * | 2022-02-28 | 2022-05-24 | 新昌县艺力机械有限公司 | Cotton loose fiber processing device |
| CN114921879A (en) * | 2022-05-26 | 2022-08-19 | 四川恒创特种纤维有限公司 | Material spraying device and manufacturing method of antibacterial nylon covered yarn |
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| CN109881402B (en) | 2023-10-20 |
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