CN115233405B - Embryo cloth stretching heat setting device - Google Patents
Embryo cloth stretching heat setting device Download PDFInfo
- Publication number
- CN115233405B CN115233405B CN202211028152.3A CN202211028152A CN115233405B CN 115233405 B CN115233405 B CN 115233405B CN 202211028152 A CN202211028152 A CN 202211028152A CN 115233405 B CN115233405 B CN 115233405B
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- roller
- box
- setting device
- heat setting
- shaping
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- 239000004744 fabric Substances 0.000 title claims abstract description 77
- 210000001161 mammalian embryo Anatomy 0.000 title claims abstract description 34
- 238000009998 heat setting Methods 0.000 title claims abstract description 24
- 238000007493 shaping process Methods 0.000 claims abstract description 45
- 230000007246 mechanism Effects 0.000 claims abstract description 40
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 37
- 238000010438 heat treatment Methods 0.000 claims abstract description 32
- 238000004804 winding Methods 0.000 claims abstract description 23
- 238000005507 spraying Methods 0.000 claims abstract description 8
- 238000007599 discharging Methods 0.000 claims abstract description 6
- 238000012546 transfer Methods 0.000 claims description 40
- 238000001125 extrusion Methods 0.000 claims description 25
- 238000010992 reflux Methods 0.000 claims description 17
- 239000007921 spray Substances 0.000 claims description 16
- 230000003028 elevating effect Effects 0.000 claims description 13
- 238000009834 vaporization Methods 0.000 claims description 8
- 230000008016 vaporization Effects 0.000 claims description 8
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 13
- 238000012545 processing Methods 0.000 abstract description 2
- 239000004753 textile Substances 0.000 abstract description 2
- 238000004513 sizing Methods 0.000 description 8
- 238000004140 cleaning Methods 0.000 description 7
- 238000003825 pressing Methods 0.000 description 7
- 238000013461 design Methods 0.000 description 5
- 230000001276 controlling effect Effects 0.000 description 4
- 238000005406 washing Methods 0.000 description 3
- 239000003086 colorant Substances 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 238000004043 dyeing Methods 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/041—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/02—Supporting web roll
- B65H18/028—Both ends type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/02—Advancing webs by friction roller
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C3/00—Stretching, tentering or spreading textile fabrics; Producing elasticity in textile fabrics
- D06C3/06—Stretching, tentering or spreading textile fabrics; Producing elasticity in textile fabrics by rotary disc, roller, or like apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/174—Textile; fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C2700/00—Finishing or decoration of textile materials, except for bleaching, dyeing, printing, mercerising, washing or fulling
- D06C2700/13—Steaming or decatising of fabrics or yarns
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The application relates to the field of textile processing, in particular to a stretching and heat setting device for embryo cloth. The blank stretching and heat setting device comprises a setting box, a lifting mechanism and a winding mechanism, wherein one end of the setting box is a feeding end, the other end of the setting box is a discharging end, the winding mechanism is arranged on one side close to the discharging end of the setting box, and the lifting mechanism is arranged on two sides of the outer edge of the setting box in the axial direction of a conveying roller. The shaping box is internally provided with a conveying roller, a heating spraying assembly and a water squeezing assembly, the conveying roller is arranged on the lifting mechanism, the heating spraying assembly is fixedly connected to the inner top wall and/or the inner bottom wall of the shaping box, and the water squeezing assembly is arranged on one side, close to the feeding end, in the shaping box. The application can automatically clean the conveying roller stained with dye, and can improve the problem of cross color when the blank cloth is shaped; meanwhile, the stretching tension of the blank cloth is increased, and the shaping effect of the blank cloth is improved.
Description
Technical Field
The application relates to the field of textile processing, in particular to a stretching and heat setting device for embryo cloth.
Background
After the processes of printing, washing and the like, the shape of the blank cloth is usually in an unstable state, and a contractible space exists. The clothing made of the embryo cloth can be lost to consumers due to sample feeding or size mismatch caused by shrinkage after washing. In order to improve the dimensional stability of the blank cloth and increase the printing and dyeing quality of the blank cloth, the blank cloth is required to be sent into a setting machine for heating setting treatment before leaving a factory.
However, when the dyeing and setting machine is used, the coloring agent of the raw cloth is easy to be stained on the outer wall of the conveying roller, and the phenomenon of cross color is easy to occur when the raw cloth with other colors is set. The existing solution is usually manual cleaning, but the setting machine is manually required to be opened to clean the conveying roller, so that the operation is troublesome, and the setting machine is frequently opened and closed to dissipate heat in the setting machine, so that the energy consumption of the setting box is increased.
Disclosure of Invention
In order to realize automatic cleaning of the conveying roller and improve the heating and shaping effects of the blank cloth, the application provides blank cloth heat shaping equipment.
The application provides a blank stretching and heat setting device which adopts the following technical scheme:
the utility model provides a embryo cloth stretches heat setting device, includes shaping case and elevating system, elevating system sets up the shaping case outside, the one end of shaping case is the feed end, and the other end is the discharge end, be provided with a plurality of transfer roller and a plurality of heating spraying subassembly that can circumferential rotation in the shaping case, the heating spraying subassembly sets up on the interior roof and/or the interior diapire of shaping case, the outside of shaping case is provided with a plurality of elevating systems; the conveying rollers are sequentially arranged at intervals in parallel from the feeding end to the discharging end of the sizing box, and the conveying rollers, the heating spraying assembly and the lifting mechanism are arranged in one-to-one correspondence; the conveying rollers are rotatably arranged on the corresponding lifting mechanisms, and the heating spraying assemblies are arranged above and/or below the corresponding conveying rollers.
Through adopting above-mentioned technical scheme, elevating system can drive the transfer roller and reciprocate to adjust the distance of transfer roller and heating spray assembly subassembly. When the distance between the heating spray assembly and the conveying roller is far, the heating spray assembly can heat and shape the blank cloth on the conveying roller; when the distance between the heating spray assembly and the conveying roller is relatively close, the heating spray assembly can clean the outer surface of the conveying roller. Under the action of the lifting mechanism, the conveying roller moves up and down to stretch the blank. Meanwhile, the movement distance of the blank cloth in the shaping box can be increased, so that the blank cloth is fully heated, and the shaping effect is enhanced.
Optionally, the heating spray assembly includes the steam pipe, the length direction of steam pipe with the axis direction of transfer roller is parallel, set up a plurality of orientation on the steam pipe the high pressure steam nozzle of corresponding transfer roller.
Through adopting above-mentioned technical scheme, every transfer roller top all is provided with the steam pipe unanimous with transfer roller length for the high pressure steam of seting up on the steam pipe can cover whole transfer roller. The high-pressure steam sprayed out of the high-pressure steam nozzle can heat and shape the blank cloth; when blank cloth is not fed into the sizing box, the conveying roller is adjusted to move upwards to the vicinity of the high-pressure steam nozzle, and high-pressure steam is liquefied to form water drops which are attached to the surface of the conveying roller after encountering the conveying roller with lower temperature, so that the outer surface of the conveying roller is cleaned.
Optionally, the heating spray assembly further comprises a guide piece, wherein the guide piece is connected to the steam pipe and extends obliquely to two sides of the steam pipe; when the conveying roller moves towards the steam pipe, two sides of the guide piece can be attached to the outer peripheral surface of the conveying roller.
Through adopting above-mentioned technical scheme, when the need washs the transfer roller, adjust elevating system and make the transfer roller move up near the steam pipe, the guide blade can laminate on the transfer roller surface for form less space between steam pipe and the transfer roller, high-pressure steam is more easy to liquefy in this space and forms liquid water and adhere to on the transfer roller surface, thereby accomplishes the washing to the transfer roller. Meanwhile, the guide piece can guide steam, so that the steam is more concentrated right above the blank cloth, heat dissipation is reduced, and heating and shaping efficiency is improved.
Optionally, the lifting mechanism comprises a guide rod, a screw rod, a sliding block and a lifting motor;
the guide rods are vertically arranged and parallel to the screw rods, the guide rods are slidably arranged at one end of the slide blocks in a penetrating manner, and the screw rods are arranged at the other end of the slide blocks in a penetrating manner and are in threaded connection with the slide blocks; the lifting motor is vertically upwards arranged, and an output shaft of the lifting motor is fixedly connected with the lower end of the screw rod.
By adopting the technical scheme, the lifting motor is started, the screw rod rotates to move upwards, and the sliding block is driven to move upwards due to the threaded connection of the screw rod and the sliding block, so that the conveying roller rotationally connected with the sliding block is driven to move upwards. The guide rod is vertically arranged at one end of the sliding block, which is far away from the screw rod, so that the guide rod plays a role in guiding the movement of the sliding block, and meanwhile, the conveying roller can be supported, so that the stability of the lifting mechanism is enhanced.
Optionally, each group of lifting mechanism includes two the slider just two the slider sets up respectively at the both ends of corresponding transfer roller, one of them the both ends of slider all are connected with the guide bar, another the both ends of slider are connected with respectively the guide bar with the lead screw.
Through adopting above-mentioned technical scheme, guide bar and slider can play the effect of support and direction to the conveying roller, have strengthened whole elevating system's stability.
Optionally, the elevating system sets up the outside of sizing box, set up on the side of sizing box a plurality of groups with the bar hole that the transfer roller corresponds, bar hole vertical setting, the transfer roller with correspond the slider rotates to be connected.
Through adopting above-mentioned technical scheme, elevating system is located the design case outside for the workman can control elevating system in the design case outside and make the transfer roller go up and down, has improved the simple operation nature.
Optionally, a sponge sleeve is sleeved on the guide piece.
Through adopting above-mentioned technical scheme, when steam liquefaction becomes the water droplet, and then forms rivers and wash the transfer roller surface, the sponge cover can clean the rivers on the transfer roller, can absorb the moisture on the transfer roller surface, makes the transfer roller surface keep dry after wasing. Meanwhile, the guide piece can be tightly attached to the surface of the conveying roller, and when the conveying roller rotates, the sponge sleeve can wipe the whole outer surface of the conveying roller, so that the cleaning effect is enhanced.
Optionally, the embryo cloth stretching heat setting device further comprises a reflux mechanism, wherein the reflux mechanism comprises a filter tank, a water pump and a vaporization tank; the shaping box is characterized in that a reflux groove is formed in the bottom of the shaping box, and the reflux groove, the filter box, the water pump, the vaporization box and the steam pipe are sequentially communicated through pipelines.
Through adopting above-mentioned technical scheme, the moisture that the embryo cloth produced in the heat design is called excessively can be collected to the reflux tank, and waste water obtains hot steam after filtering, pressure boost, vaporization in proper order, can be utilized once more, accomplishes the heat design of embryo cloth or carries out abluent title excessively to the conveying roller surface, has cyclic utilization the moisture in the embryo cloth, has reduced the waste of water resource.
Optionally, the stretching and heat setting device of the blank cloth further comprises a water squeezing assembly, wherein the water squeezing assembly is arranged at one side, close to the feeding end, in the setting box and comprises a first squeezing roller, a second squeezing roller and a driving piece;
the first extrusion roller and the second extrusion roller are arranged in an up-down interval opposite mode, the first extrusion roller and/or the second extrusion roller are/is connected with the driving piece in a rotating mode, and the driving piece can drive the first extrusion piece and the second extrusion piece to be close to each other and away from each other in a back-to-back mode.
Through adopting above-mentioned technical scheme, embryo cloth passes from first extrusion cylinder and second extrusion cylinder in the middle of, and first extrusion cylinder and second extrusion cylinder can draw close in opposite directions under the effect of driving piece. The extrusion roller extrudes the embryo cloth while rotating, extrudes a part of free water in the embryo cloth, reduces the water contained in the embryo cloth before being heated and shaped, ensures that the embryo cloth is easier to be heated and shaped, and enhances the shaping effect of the embryo cloth. Meanwhile, the water squeezed out of the embryo cloth is collected to the steam pipe again through the reflux groove, so that the recycling of the water in the embryo cloth is promoted.
Optionally, the driving member is a cylinder.
Through adopting above-mentioned technical scheme, the cylinder can drive first extrusion cylinder and second extrusion cylinder and be close to in opposite directions or keep away from in opposite directions to can adjust the distance between first extrusion cylinder and the second extrusion cylinder, can realize carrying out extruded effect to the embryo cloth of different thickness.
Optionally, a winding mechanism is arranged on the outer side of the shaping box close to the discharge end; the winding mechanism comprises a mounting plate and a winding roller, the winding roller is rotatably arranged at the upper end of the mounting plate, and one end of the winding roller is provided with a motor capable of driving the winding roller to rotate.
Through adopting above-mentioned technical scheme, the starter motor can drive the roller and rotate, fixes embryo cloth tip on the roller, and the roller can accomplish embryo cloth rolling process under the drive of motor. Meanwhile, the motor rotates to provide larger stretching tension for the blank cloth, so that the heating and shaping effects of the blank cloth are improved.
In summary, the present application includes at least one of the following beneficial technical effects:
1. under the action of the lifting mechanism, the conveying roller moves up and down to stretch the blank. Meanwhile, the movement distance of the blank cloth in the shaping box can be increased, so that the blank cloth is fully heated, and the shaping effect is enhanced.
2. Through adjusting the distance of conveying roller and heating spray assembly subassembly, can realize carrying out the heating design to the embryo cloth or carry out abluent the title to conveying roller surface, the principle is simple, and the realization mode is easy.
3. The guide piece can guide the steam, so that the steam is more concentrated above the blank cloth, heat dissipation is reduced, and heating and shaping efficiency is improved.
4. When the conveying roller rotates, the sponge sleeve can wipe the whole outer surface of the conveying roller, so that the cleaning effect is enhanced.
5. The water in the embryo cloth can be reused through the reflow mechanism, thereby realizing the cyclic utilization of water resources and reducing the waste of water resources.
6. The water squeezing component reduces the water content of the embryo cloth before being heated and shaped, so that the embryo cloth is easier to be heated and shaped, and the shaping effect of the embryo cloth is enhanced.
Drawings
Fig. 1 is a schematic perspective view of a stretching and heat setting device for a fabric blank according to an embodiment of the present application.
Fig. 2 is a schematic diagram of an internal structure of a stretching and heat setting device for a blank according to an embodiment of the present application.
Fig. 3 is a schematic view of a lifting mechanism of a stretching and heat setting device for a blank according to an embodiment of the present application.
Reference numerals illustrate: 1. a shaping box; 11. a conveying roller; 12. heating the spray assembly; 121. a steam pipe; 1211. a steam nozzle; 122. a guide piece; 2. a lifting mechanism; 21. a guide rod; 22. a screw rod; 23. a slide block; 24. a lifting motor; 3. a winding mechanism; 31. a mounting plate; 32. a roller; 33. a rotating motor; 4. a sponge sleeve; 5. a wringing assembly; 51. a first pressing roller; 52. a second pressing roller; 53. a driving member; 54. a connecting piece; 6. a reflow mechanism; 61. a reflux groove; 62. a filter box; 63. a water pump; 64. a vaporization box.
Detailed Description
The present application will be described in further detail with reference to fig. 1 to 3.
Referring to fig. 1 and 2, a heat setting device for stretching and heating of a piece of cloth blank comprises a setting box 1, a lifting mechanism 2 and a winding mechanism 3, wherein a piece of cloth blank inlet and a piece of cloth blank outlet are respectively formed in two sides of the setting box 1, the winding mechanism 3 is arranged on one side of a discharge hole of the setting box 1, and the lifting mechanism 2 is arranged on two sides of the outer side of the setting box 1 along the axial direction of a conveying roller 11.
Be provided with transfer roller 11, heating spray assembly 12 and crowded water subassembly 5 in the shaping case 1, transfer roller 11 is arranged by the feed end of shaping case 1 to the parallel interval in proper order of discharge end direction, transfer roller 11, heating spray assembly 12 and elevating system 2 one-to-one setting. The conveying roller 11 is provided on the elevating mechanism 2. The heating spray assembly 12 is fixedly connected to the inner top wall and the inner bottom wall of the shaping box 1, and the water squeezing assembly 5 is arranged on one side, close to the feeding end, of the shaping box 1.
Referring to fig. 3, the winding mechanism 3 includes a mounting plate 31, a winding roller 32 and a rotating motor 33, the mounting plate 31 is disposed on one side of the outside of the forming box 1 near the discharge end, and the number of the mounting plates 31 is two and all are vertically disposed in parallel. The roller 32 rotates and sets up the upper end of mounting panel 31, the one end and the output shaft fixed connection of rotation motor 33 of roller 32, start rotation motor 33 can drive roller 32 rotation to drive embryo cloth and remove from the feed end to the discharge end.
Referring to fig. 3, the lifting mechanism 2 comprises a guide rod 21, a motor, a sliding block 23 and a screw rod 22, wherein the guide rod 21 and the sliding block 23 are respectively arranged at two sides outside the shaping box 1 to play a role in guiding and supporting; the motor and the screw rod 22 are respectively arranged at one side outside the sizing box 1 to play a role in transmission.
The motor and the guide rod 21 are vertically and fixedly arranged on the bottom plate of the sizing box 1, an output shaft of the motor is fixedly connected with the lower end of the screw rod 22, the screw rod 22 is arranged at one end of the sliding block 23 in a penetrating manner and is in threaded connection with the sliding block 23, and the guide rod 21 is arranged at the other end of the sliding block 23 in a sliding manner. The screw 22 is driven by the motor to rotate and move up and down, and the slide block 23 moves up and down along with the screw 22 in threaded connection with the slide block 23, so that the conveying roller 11 is driven to move up and down.
Referring to fig. 1 and 3, a plurality of channels for the conveying roller 11 to move up and down are formed on two axial side surfaces of the conveying roller 11 on the sizing box 1, one end of the conveying roller 11 is rotatably inserted in the sliding block 23, and the other end of the conveying roller 11 is connected with a motor for controlling the conveying roller 11 to rotate. The motor is fixedly connected with the sliding block 23 at one end of the conveying roller 11, and the motor can control the rotation direction of the conveying roller 11, so that the conveying roller 11 can rotate according to the advancing track of the blank cloth, and the blank cloth is fully stretched.
Referring to fig. 2, the heating shower assembly 12 includes a steam pipe 121 and a guide piece 122, the length of the steam pipe 121 is consistent with the length of the transfer roller 11 and the length direction of the steam pipe 121 is parallel with the axial direction of the transfer roller 11. In this embodiment, the steam pipe 121 and the guide piece 122 are installed at the top and bottom of the shaping box 1, and in other embodiments, other installation modes may be selected according to the advancing track of the blank, for example, the installation is performed at intervals at the top and bottom of the shaping box 1.
The steam pipe 121 is provided with a plurality of high pressure steam nozzles 1211 directed toward the corresponding transfer roller 11, and high pressure steam can be sprayed. The guide piece 122 is connected to the steam pipe 121, the guide piece 122 extends obliquely to two sides of the steam pipe 121, and the sponge sleeve 4 is sleeved on the guide piece 122.
When the conveying roller 11 is far away from the steam pipe 121, the guide piece 122 is not contacted with the conveying roller 11, and the high-pressure steam heats and shapes the embryo cloth; when the transfer roller 11 moves up to the vicinity of the steam pipe 121, both sides of the guide piece 122 can be attached to the outer circumferential surface of the transfer roller 11, so that a small gap is formed between the steam pipe 121 and the transfer roller 11, and steam is easily liquefied into water drops in the gap under high pressure, thereby cleaning the transfer roller 11. The sponge cover 4 sleeved on the guide piece 122 can wipe and absorb the moisture on the surface of the rotating conveying roller 11.
Referring to fig. 2, the blank stretching heat setting device further comprises a reflux mechanism 6, wherein the reflux mechanism 6 comprises a reflux tank 61, a filter tank 62, a water pump 63 and a vaporization tank 64, the reflux tank 61 is arranged at the bottom of the setting tank 1, and the reflux tank 61, the filter tank 62, the water pump 63, the vaporization tank 64 and a steam pipe 121 are sequentially connected through pipelines to form a reflux channel. So that the water in the raw cloth is concentrated into the steam pipe 121 after being filtered and vaporized, and is reused.
Referring to fig. 2, the wringing assembly 5 includes a first squeeze roller 51, a second squeeze roller 52, and a driver 53. The first squeezing member and the second squeezing member are disposed opposite to each other at a vertical interval, and the first squeezing roller 51 and the second squeezing roller 52 are respectively connected to the driving member 53 via a connecting member 54, and the connecting member 54 in this embodiment is a U-shaped tube. The driving member 53 can drive the first pressing roller 51 and the second pressing roller 52 toward each other and away from each other.
The driving member 53 in this embodiment is two cylinders, one of which is fixedly connected to the top of the shaping box 1, and the other of which is fixedly connected to the bottom of the shaping box 1, and the first extrusion roller 51 and the second extrusion roller 52 are respectively and fixedly connected to the cylinders through connecting rods. By controlling the cylinder so that the first and second pressing rollers 51 and 52 are close to each other, the cloth passes through the middle of the first and second pressing rollers 51 and 52, and the first and second pressing rollers 51 and 52 can both rotate and press out the moisture in the cloth.
The specific implementation principle of the embodiment is as follows:
the raw cloth enters from the feeding end of the shaping box 1, is wound on the conveying roller 11 according to an S-shaped path and comes out from the discharging end, then the end part of the raw cloth is fixed on the winding roller 32, the winding roller 32 is controlled to rotate by controlling a motor of the winding roller 32, and the raw cloth is driven to advance from the feeding end to the discharging end according to a set path.
The cylinder is regulated to make the first extrusion roller 51 and the second extrusion roller 52 approach each other and extrude the blank, so that the free water in the blank is primarily removed. The rotating motor is controlled to rotate the conveying roller 11 along the winding direction of the blank cloth, the lifting motor 24 is controlled to separate the guide piece 122 from the conveying roller 11, a larger distance exists between the steam pipe 121 and the blank cloth, high-temperature steam can heat and shape the blank cloth at the moment, and meanwhile, the blank cloth can be fully stretched by controlling the lifting of the conveying roller 11.
When the transfer roller 11 is cleaned without the blank cloth in the sizing box 1, the lifting motor 24 is controlled to lift the transfer roller 11 to be attached to the guide piece 122, at this time, a small gap is formed between the transfer roller 11 and the guide piece 122, and the high-pressure steam is quickly liquefied in the gap when contacting with the transfer roller 11 with low temperature, so that liquid water is adhered to the surface of the transfer roller 11. And simultaneously, the rotation motor 33 is controlled to rotate the conveying roller 11, so that the water attached to the surface of the conveying roller 11 flows, and the conveying roller 11 is sufficiently cleaned. The sponge sleeve 4 sleeved on the guide piece 122 can wipe the conveying roller 11 by means of rotation of the conveying roller 11 while the conveying roller 11 is cleaned, and absorbs redundant moisture, so that the cleaning is more thorough.
The primarily squeezed water and the water remaining after the cleaning of the transfer roller 11 are collected again through the return groove 61, filtered successively through the return mechanism 6, vaporized, and the formed steam is returned to the steam pipe 121 again, so that the water in the raw cloth is reused.
The embodiments of the present application are all preferred embodiments of the present application, and are not intended to limit the scope of the present application, wherein like reference numerals are used to refer to like elements throughout. Therefore: all equivalent changes in structure, shape and principle of the application should be covered in the scope of protection of the application.
Claims (8)
1. The utility model provides a embryo cloth stretching heat setting device, includes shaping case (1) and elevating system (2), elevating system (2) set up shaping case (1) outside, the one end of shaping case (1) is the feed end, and the other end is the discharge end, its characterized in that:
a plurality of conveying rollers (11) capable of rotating circumferentially and a plurality of heating spray assemblies (12) are arranged in the shaping box (1), and the heating spray assemblies (12) are arranged on the inner top wall and/or the inner bottom wall of the shaping box (1);
the conveying rollers (11) are sequentially arranged at intervals in parallel from the feeding end to the discharging end of the shaping box (1), and the conveying rollers (11), the heating spraying assemblies (12) and the lifting mechanisms (2) are arranged in a one-to-one correspondence manner;
the conveying rollers (11) are rotatably arranged on the corresponding lifting mechanisms (2), and the heating spraying assemblies (12) are arranged above and/or below the corresponding conveying rollers (11);
the heating spray assembly (12) comprises a steam pipe (121), the length direction of the steam pipe (121) is parallel to the axis direction of the conveying roller (11), and a plurality of high-pressure steam nozzles (1211) facing the corresponding conveying roller (11) are arranged on the steam pipe (121);
the heating spray assembly (12) further comprises guide sheets (122), the guide sheets (122) are connected to the steam pipes (121), and the guide sheets (122) extend obliquely to two sides of the steam pipes (121);
when the transfer roller (11) moves toward the steam pipe (121), both sides of the guide piece (122) can be attached to the outer peripheral surface of the transfer roller (11).
2. The embryo cloth stretching and heat setting device according to claim 1, wherein: the blank stretching and heat setting device further comprises a reflux mechanism (6), wherein the reflux mechanism (6) comprises a filter box (62), a water pump (63) and a vaporization box (64);
the bottom of the shaping box (1) is provided with a reflux groove (61), and the reflux groove (61), the filter box (62), the water pump (63), the vaporization box (64) and the steam pipe (121) are sequentially communicated through pipelines.
3. The embryo cloth stretching and heat setting device according to claim 1, wherein: the guide piece (122) is sleeved with a sponge sleeve (4).
4. The embryo cloth stretching and heat setting device according to claim 1, wherein: the lifting mechanism (2) comprises a guide rod (21), a screw rod (22), a sliding block (23) and a lifting motor (24), wherein the sliding block (23) is arranged at the end part of the corresponding conveying roller (11) and the sliding block (23) is rotationally connected with the conveying roller (11);
the guide rods (21) and the screw rods (22) are vertically arranged and are parallel to each other, the guide rods (21) are slidably arranged at one end of the sliding block (23) in a penetrating mode, and the screw rods (22) are arranged at the other end of the sliding block (23) in a penetrating mode and are in threaded connection with the sliding block (23) in a penetrating mode; the lifting motor (24) is vertically upwards arranged, and an output shaft of the lifting motor (24) is fixedly connected with the lower end of the screw rod (22).
5. The embryonic cloth stretching and heat setting device according to claim 4, wherein: each group of lifting mechanism (2) comprises two sliding blocks (23) and two sliding blocks (23) are respectively arranged at two ends of the corresponding conveying roller (11), wherein two ends of one sliding block (23) are connected with guide rods (21), and two ends of the other sliding block (23) are respectively connected with the guide rods (21) and screw rods (22).
6. The embryonic cloth stretching and heat setting device according to claim 4, wherein: the lifting mechanism (2) is arranged outside the shaping box (1), a plurality of groups of strip-shaped holes corresponding to the conveying rollers (11) are formed in the side face of the shaping box (1), the strip-shaped holes are vertically arranged, and the conveying rollers (11) are rotationally connected with the corresponding sliding blocks (23).
7. The embryo cloth stretching and heat setting device according to claim 1, wherein: the blank stretching and heat setting device further comprises a water squeezing assembly (5), wherein the water squeezing assembly (5) is arranged on one side, close to a feeding end, in the setting box (1), and the water squeezing assembly (5) comprises a first squeezing roller (51), a second squeezing roller (52) and a driving piece (53);
the first extrusion roller (51) and the second extrusion roller (52) are arranged in an up-down interval opposite mode, the first extrusion roller (51) and/or the second extrusion roller (52) are/is rotationally connected with the driving piece (53), and the driving piece (53) can drive the first extrusion roller (51) and the second extrusion roller (52) to be close to each other and away from each other.
8. The embryo cloth stretching and heat setting device according to claim 1, wherein: a winding mechanism (3) is arranged on the outer side, close to the discharge end, of the shaping box (1); the winding mechanism (3) comprises a mounting plate (31) and a winding roller (32), the winding roller (32) is rotatably arranged at the upper end of the mounting plate (31), and one end of the winding roller (32) is provided with a rotating motor (33) capable of driving the winding roller (32) to rotate.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211028152.3A CN115233405B (en) | 2022-08-25 | 2022-08-25 | Embryo cloth stretching heat setting device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211028152.3A CN115233405B (en) | 2022-08-25 | 2022-08-25 | Embryo cloth stretching heat setting device |
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| CN115233405A CN115233405A (en) | 2022-10-25 |
| CN115233405B true CN115233405B (en) | 2023-11-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202211028152.3A Active CN115233405B (en) | 2022-08-25 | 2022-08-25 | Embryo cloth stretching heat setting device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117563985B (en) * | 2024-01-17 | 2024-03-22 | 长春德尔邦汽车部件有限公司 | Large-sized automobile heat shield cleaning equipment |
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| CN115233405A (en) | 2022-10-25 |
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