CN105256480A - Continuous water-saving instantaneous quick pollution-free dyeing production line - Google Patents
Continuous water-saving instantaneous quick pollution-free dyeing production line Download PDFInfo
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- CN105256480A CN105256480A CN201510793231.7A CN201510793231A CN105256480A CN 105256480 A CN105256480 A CN 105256480A CN 201510793231 A CN201510793231 A CN 201510793231A CN 105256480 A CN105256480 A CN 105256480A
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- support
- gear
- roller
- assembly line
- ironing
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- 238000004043 dyeing Methods 0.000 title claims abstract description 49
- 238000004519 manufacturing process Methods 0.000 title abstract description 8
- 238000001816 cooling Methods 0.000 claims abstract description 45
- 238000010409 ironing Methods 0.000 claims abstract description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 24
- 238000010438 heat treatment Methods 0.000 claims abstract description 11
- 238000003860 storage Methods 0.000 claims abstract description 9
- 239000004744 fabric Substances 0.000 claims description 33
- 239000000463 material Substances 0.000 claims description 29
- 238000003825 pressing Methods 0.000 claims description 29
- 239000000975 dye Substances 0.000 claims description 17
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000010521 absorption reaction Methods 0.000 claims description 3
- 235000003140 Panax quinquefolius Nutrition 0.000 claims description 2
- 240000005373 Panax quinquefolius Species 0.000 claims description 2
- 238000004804 winding Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 16
- 238000007667 floating Methods 0.000 description 7
- 239000002351 wastewater Substances 0.000 description 5
- 239000004753 textile Substances 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000010842 industrial wastewater Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 231100001143 noxa Toxicity 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000035807 sensation Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000001238 wet grinding Methods 0.000 description 1
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a continuous water-saving instantaneous quick pollution-free dyeing production line which comprises an unwinding device, an ironing and cooling device, a rail support, a storage device and a winding device. The rail support is arranged in a heating device. Besides, the heating device divides the rail support into a dry work region, a dyeing work region and a fixation work region in the rail direction. The ironing and cooling device comprises an ironing device and a cooling device. The heating device sets corresponding heating temperatures according to the dry work region, the dyeing work region and the fixation work region respectively. Water is saved, automatic dyeing is achieved, resources are saved, and environment-friendly production is achieved.
Description
Technical field
The present invention relates to dyeing and printing process technical field, particularly the quick pollution-free dyeing assembly line of a kind of province's instant water continuously.
Background technology
Dyeing and finishing dyeing and printing process belongs to high energy consumption, high water consumption, three high industries of high pollution, pollute the heaviest link in textile industry industrial chain, its wastewater discharge accounts for 80% of textile industry total release, and within its year, wastewater discharge has accounted for about 34% of national discharged volume of industrial waste water, and its water consumption proportion of foot is big, textile-dyeing wastewater total amount is large, seriously polluted is the source of emphasis pollution in China's industrial system, is also the emphasis of textile industry efforts at environmental protection.
The dyestuff of tradition must be heated in the dye vat borough chief time and water temperature promoted 60 DEG C to 130 DEG C immersions, dyes inside the pore that dyestuff penetration must could be entered fiber in the cylinder of High Temperature High Pressure.All traditional dyeings, all must remove through repeatedly wash water the dyestuff that floats over and fiber surface enters fibrous inside and various chemistry helps coloring agent.To heat oven dry cloth through traditional stentering forming equipment, visible actual production water consumption major part consumes at each road water-washing process, and material, cask washing again, cleaning dye vat etc.Use heat energy steam all to come to boiler combustion.All inevitable " carbon emission " " contaminated air " of any material combusting that don't work causes haze noxa, and this causes the pollution of environment and the energy and the various waste comprising manpower, equipment, place etc. resource.
Summary of the invention
The technical problem to be solved in the present invention is for above-mentioned the deficiencies in the prior art, provides a kind of and economizes the quick pollution-free dyeing assembly line of instant water continuously.
For solving the problems of the technologies described above, the technical solution used in the present invention is: the quick pollution-free dyeing assembly line of a kind of province's instant water continuously, comprise unwinding device, pressing cooling device, track support, storage device and wrap-up, described track support is arranged in heater, and track support is divided into dry workspace, dyeing workspace and fixation workspace by described heater direction along ng a path; Described pressing cooling device comprises ironing device and cooling device, and described heater arranges corresponding heating-up temperature respectively according to dry workspace, dyeing workspace and fixation workspace.
In technique scheme, described unwinding device comprises and unreels support, and the top unreeling support is provided with the first support, is provided with rotating shaft the first support is added, be provided with the first power set unreeling on support, being in transmission connection of these first power set and described rotating shaft; The described middle-end unreeling support is provided with the second support, and described second support is provided with the first material roller group; The described end unreeling support is provided with the 3rd support, the 3rd support is provided with adjustable material roller group.
In technique scheme, between described second support and the 3rd support, be provided with Sheng cloth holder.
In technique scheme, described ironing device comprises the ironing roller plated by cloth, described cooling device comprises the chill roll cooled by cloth, and described ironing roller is connected by the first driving member with between chill roll, and described chill roll is in transmission connection by the second driving member and the second power set.
In technique scheme, described ironing roller comprises ironing roller and lower ironing roller, and described chill roll comprises chill roll and lower chill roll; Described upper ironing roller two ends are provided with pressing gear, and described lower ironing roller two ends are provided with lower pressing gear, and described upper chill roll two ends are provided with cooling gear, and described lower chill roll two ends are provided with lower cooling gear; Described upper pressing gear is meshed with lower pressing gear, and described upper cooling gear is meshed with lower cooling gear.
In technique scheme, described first driving member is the first travelling gear be meshed with described upper pressing gear, upper cooling gear, and described second driving member is the second travelling gear be meshed with described lower cooling gear.
In technique scheme, described dyeing workspace is provided with dyestuff, and cloth immerses in dyestuff and extremely distilled by described heating devices heat after absorption.
In technique scheme, described storage device comprises the 5th support, the 5th support added be provided with level lay some on material roller group and some material blanking roller groups.
In technique scheme, described wrap-up comprises the 6th support, and described 6th support is provided with cross frame, and center and four ends of described cross frame are all respectively arranged with round roller, and described cross frame is in transmission connection by gear train and the 3rd power set.
In technique scheme, between described pressing cooling device and track support, be also provided with a padding machine, padding machine comprises front pressure roller and rear pressure roller.
The invention has the beneficial effects as follows: relative to traditional production line of dying cloth, overall structure is simple and compact, cloth is before dyeing through plating, cooling, extrude and dryness finalization, subsequently by extremely distilling to dyestuff high-temperature heating, the dyestuff after distillation is made to fall to contaminating in cloth, carry out heating fixation again, rolling after arranging finally by material roller group.Improvement of production process method, by must the material of dyeing by the mode that contaminates instantaneously, dry, complete the technique of whole dye fixing dyeing and finishing.Exempt from completely into cylinder, dry wet-milling rubbing fastness all reaches more than level Four, and deployed dye liquor is reusable, and its usefulness equals the usefulness that legacy equipment 6 dye vats add a traditional setting machine.With few water dyeing, need not also clean, wash cylinder water less in source, reduce by 95% traditional dyeing and finishing water and reduce by 95% dyeing and finishing wastewater discharge capacity, changing dyeing and finishing ecological, do not need to use boiler steam, without empty dirty discharge, reduce industrial hazard, economize energy dyeing, short route, rapid dyeing, break through dyeing and finishing flow process.Planning " green " environmental protection dyeing.Reduce the characteristic of dyeing and finishing cost, dyeing and finishing market will be caused to cause a sensation.Native system does not disconnect with legacy equipment, reproduces innovation.Everybody can go up hand operated easily, reduce traditional dyeing and finishing 30% cost, with the multi-win of most economical effective manner wound, and then reaches carbon reduction, minimizing contaminated wastewater, reduction industrial hazard, preserves our planet.By brand-new production line of dying cloth continuously, while saving manufacturing cost, solve the problem of environmental pollution brought.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention;
Fig. 2 is the structural representation of unwinding device of the present invention;
Fig. 3 is that the present invention plates the structural representation of cooling device;
Fig. 4 is the structural representation of padding machine of the present invention;
Fig. 5 is the structural representation of track support of the present invention;
Fig. 6 is the structural representation of storage device of the present invention;
Fig. 7 is the structural representation of wrap-up of the present invention.
In figure, 1, unwinding device; 2, pressing cooling device; 3, track support; 4, storage device; 5, wrap-up; 6, padding machine; 7, heater; 8, cloth roll; 101, support is unreeled; 102, the first support; 103, rotating shaft; 104, the first power set; 105, the second support; 106, the first material roller group; 107, the 3rd support; 108, adjustable material roller group; 109, transmission bracket; 110, cloth holder is contained; 201, upper ironing roller; 202, lower ironing roller; 203, upper chill roll; 204, lower chill roll; 205, upper pressing gear; 206, lower pressing gear; 207, upper cooling gear; 208, lower cooling gear; 209, the first travelling gear; 210, the second travelling gear; 211, floating roller arrangement; 301, conveyer belt; 302, drive; 303, needle plate; 304, hairbrush; 401, the 5th support; 402, upper material roller group; 403, material blanking roller group; 501, the 6th support; 502, cross frame; 601, front pressure roller; 602, rear pressure roller; A, dry workspace; B, dyeing workspace; C, fixation workspace.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further detailed explanation.
As shown in Figure 1, the quick pollution-free dyeing assembly line of a kind of province's instant water continuously, comprise unwinding device 1, pressing cooling device 2, track support 3, storage device 4 and wrap-up 5, described track support 3 is arranged in heater 7, and track support 3 is divided into dry workspace A, dyeing workspace B and fixation workspace C by described heater 7 direction along ng a path; Described pressing cooling device 2 comprises ironing device and cooling device, and described heater 7 arranges corresponding heating-up temperature respectively according to dry workspace A, dyeing workspace B and fixation workspace C.Heater 7 uses fluorescent tube to irradiate, and the mode of electricity heating carries out heating, dry, heat treatment.
As shown in Figure 2, described unwinding device 1 comprises and unreels support 101, the first support 102 is provided with at the top unreeling support 101, be provided with rotating shaft 103 the first support 102 is added, be provided with the first power set 104 unreeling on support 101, these first power set 104 are in transmission connection with described rotating shaft 103; The described middle-end unreeling support 101 is provided with the second support 105, and described second support 105 is provided with the first material roller group 106; The described end unreeling support 101 is provided with the 3rd support 107, the 3rd support 107 is provided with adjustable material roller group 108.Cloth roll 8 is positioned in rotating shaft 103.First power set 104 are a cylinder, one end of cylinder is fixed on and is unreeled on support 101, and air cylinder tie rod is stretched from the other end of cylinder and is in transmission connection by transmission bracket 109 and rotating shaft 103, and rotating shaft 103 is rotated, thus drive cloth roll 8 to rotate, realize the pull-out of cloth.First material roller group 106 comprises the material roller be arranged at bottom the second support 105, and is positioned at the material roller at top, is also provided with a controllable pressure material roller above the material roller at this top, ensures that cloth steadily pastes and sends through material roller along ground.Adjustable material roller group 108 is for regulating the degree of tightness state of cloth.
Wherein, be provided with between described second support 105 and the 3rd support 107 and contain cloth holder 110, contain cloth holder 110 and comprise the installing rack be arranged at respectively on the second support 105, the 3rd support 107, the two ends of paulin are individually fixed on this two installing rack, the storing state that self-assembling formation one drops.Cloth between second support 105 and the 3rd support 107 in right amount more to be stayed, and allow cloth drop on and contain on cloth holder 110, as the pre-pull-out region of processing, the cloth in this region first processes by pressing cooling device 2, does not need to wait for that cloth roll 8 is in rotation status always.
As shown in Figure 3, described ironing device comprises the ironing roller plated by cloth, described cooling device comprises the chill roll cooled by cloth, and described ironing roller is connected by the first driving member with between chill roll, and described chill roll is in transmission connection by the second driving member and the second power set.In addition, after cooling device, be also provided with a floating roller arrangement 211, floating roller arrangement 211 wraps up a floating lever, and floating lever elastic hinge joint is on the support of pressing cooling device 2, middle part and the end of floating roller are provided with material roller, and the below of floating roller arrangement 211 is provided with material roller.
Wherein, described ironing roller comprises ironing roller 201 and lower ironing roller 202, and described chill roll comprises chill roll 203 and lower chill roll 204; Described upper ironing roller 201 two ends are provided with pressing gear 205, and described lower ironing roller 202 two ends are provided with lower pressing gear 206, and described upper chill roll 203 two ends are provided with cooling gear 207, and described lower chill roll 204 two ends are provided with lower cooling gear 208; Described upper pressing gear 205 is meshed with lower pressing gear 206, and described upper cooling gear 207 is meshed with lower cooling gear 208.
Wherein, described first driving member is the first travelling gear 209 be meshed with described upper pressing gear 205, upper cooling gear 207, and described second driving member is the second travelling gear 210 be meshed with described lower cooling gear 208.
As shown in Figure 5, track support 3 is made up of conveyer belt 301 and drive 302, in the front and back of conveyer belt 301 respectively by needle plate 303 fixing for cloth edge and hairbrush 304.Described dyeing workspace B is provided with dyestuff, and cloth immerses in dyestuff and is heated to distillation by described heater 7 after absorption.Heater 7 is all separated by thermal insulation board and the external world, ensures temperature constant.
As shown in Figure 6, described storage device 4 comprises the 5th support 401, the 5th support 401 added be provided with level lay some on material roller group 402 and some material blanking roller groups 403.
As shown in Figure 7, described wrap-up 5 comprises the 6th support 501, described 6th support 501 is provided with cross frame 502, and center and four ends of described cross frame 502 are all respectively arranged with round roller, and described cross frame 502 is in transmission connection by gear train and the 3rd power set.
Wherein, between described pressing cooling device 2 and track support 3, a padding machine 6 is also provided with.As shown in Figure 4, padding machine 6 comprises front pressure roller 601 and rear pressure roller 602, and cloth extrudes with rear pressure roller 602 and dewaters by front pressure roller 601, because the moisture in air may be had to adhere on cloth after cooling.
Above embodiment is merely illustrative and not limiting to the invention, therefore all equivalences done according to the method described in patent claim of the present invention change or modify, and are included in patent claim of the present invention.
Claims (10)
1. economize the quick pollution-free dyeing assembly line of instant water continuously for one kind, it is characterized in that: comprise unwinding device, pressing cooling device, track support, storage device and wrap-up, described track support is arranged in heater, and track support is divided into dry workspace, dyeing workspace and fixation workspace by described heater direction along ng a path; Described pressing cooling device comprises ironing device and cooling device, and described heater arranges corresponding heating-up temperature respectively according to dry workspace, dyeing workspace and fixation workspace.
2. one according to claim 1 economizes the quick pollution-free dyeing assembly line of instant water continuously, it is characterized in that: described unwinding device comprises and unreels support, the top unreeling support is provided with the first support, be provided with rotating shaft the first support is added, be provided with the first power set unreeling on support, being in transmission connection of these first power set and described rotating shaft; The described middle-end unreeling support is provided with the second support, and described second support is provided with the first material roller group; The described end unreeling support is provided with the 3rd support, the 3rd support is provided with adjustable material roller group.
3. one according to claim 2 economizes the quick pollution-free dyeing assembly line of instant water continuously, it is characterized in that: be provided with Sheng cloth holder between described second support and the 3rd support.
4. one according to claim 1 economizes the quick pollution-free dyeing assembly line of instant water continuously, it is characterized in that: described ironing device comprises the ironing roller plated by cloth, described cooling device comprises the chill roll cooled by cloth, described ironing roller is connected by the first driving member with between chill roll, and described chill roll is in transmission connection by the second driving member and the second power set.
5. one according to claim 4 economizes the quick pollution-free dyeing assembly line of instant water continuously, it is characterized in that: described ironing roller comprises ironing roller and lower ironing roller, and described chill roll comprises chill roll and lower chill roll; Described upper ironing roller two ends are provided with pressing gear, and described lower ironing roller two ends are provided with lower pressing gear, and described upper chill roll two ends are provided with cooling gear, and described lower chill roll two ends are provided with lower cooling gear; Described upper pressing gear is meshed with lower pressing gear, and described upper cooling gear is meshed with lower cooling gear.
6. one according to claim 5 economizes the quick pollution-free dyeing assembly line of instant water continuously, it is characterized in that: described first driving member is the first travelling gear be meshed with described upper pressing gear, upper cooling gear, described second driving member is the second travelling gear be meshed with described lower cooling gear.
7. one according to claim 1 economizes the quick pollution-free dyeing assembly line of instant water continuously, it is characterized in that: described dyeing workspace is provided with dyestuff, and cloth immerses in dyestuff and extremely distilled by described heating devices heat after absorption.
8. one according to claim 1 economizes the quick pollution-free dyeing assembly line of instant water continuously, it is characterized in that: described storage device comprises the 5th support, the 5th support added be provided with level lay some on material roller group and some material blanking roller groups.
9. one according to claim 1 economizes the quick pollution-free dyeing assembly line of instant water continuously, it is characterized in that: described wrap-up comprises the 6th support, described 6th support is provided with cross frame, center and four ends of described cross frame are all respectively arranged with round roller, and described cross frame is in transmission connection by gear train and the 3rd power set.
10. one according to claim 1 economizes the quick pollution-free dyeing assembly line of instant water continuously, it is characterized in that: between described pressing cooling device and track support, be also provided with a padding machine, and padding machine comprises front pressure roller and rear pressure roller.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510793231.7A CN105256480B (en) | 2015-11-18 | 2015-11-18 | A kind of continuous quick pollution-free dyeing assembly line of province's instant water |
| TW105137709A TWI658184B (en) | 2015-11-18 | 2016-11-17 | Continuous water-saving cloth dyeing production unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510793231.7A CN105256480B (en) | 2015-11-18 | 2015-11-18 | A kind of continuous quick pollution-free dyeing assembly line of province's instant water |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105256480A true CN105256480A (en) | 2016-01-20 |
| CN105256480B CN105256480B (en) | 2017-07-14 |
Family
ID=55096402
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510793231.7A Active CN105256480B (en) | 2015-11-18 | 2015-11-18 | A kind of continuous quick pollution-free dyeing assembly line of province's instant water |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN105256480B (en) |
| TW (1) | TWI658184B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107938240A (en) * | 2017-12-29 | 2018-04-20 | 绍兴尹创机械科技有限公司 | A kind of continuity printing and dyeing ironing machine |
| CN113599085A (en) * | 2021-07-20 | 2021-11-05 | 浙江昱升个人护理用品有限公司 | Diaper capable of preventing diaper from being red in buttocks and production process of diaper |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103741416A (en) * | 2013-12-31 | 2014-04-23 | 常州市奋发印染设备有限公司 | Yarn dyeing equipment assembly |
| CN203700764U (en) * | 2013-12-31 | 2014-07-09 | 常州市奋发印染设备有限公司 | Dyeing equipment assembly |
| CN104233682A (en) * | 2014-09-15 | 2014-12-24 | 常州市奋发印染设备有限公司 | Multifunctional ultrasonic ion continuous zero-discharge dyeing machine and dyeing process thereof |
| CN204431930U (en) * | 2015-01-30 | 2015-07-01 | 中原工学院 | The pulp equipment assembly of colorful yarn is produced in cylinder printing and dyeing |
| CN205368727U (en) * | 2015-11-18 | 2016-07-06 | 泮冬飞 | Continuous water -saving is quick pollution -free dyeing production line in twinkling of an eye |
-
2015
- 2015-11-18 CN CN201510793231.7A patent/CN105256480B/en active Active
-
2016
- 2016-11-17 TW TW105137709A patent/TWI658184B/en not_active IP Right Cessation
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103741416A (en) * | 2013-12-31 | 2014-04-23 | 常州市奋发印染设备有限公司 | Yarn dyeing equipment assembly |
| CN203700764U (en) * | 2013-12-31 | 2014-07-09 | 常州市奋发印染设备有限公司 | Dyeing equipment assembly |
| CN104233682A (en) * | 2014-09-15 | 2014-12-24 | 常州市奋发印染设备有限公司 | Multifunctional ultrasonic ion continuous zero-discharge dyeing machine and dyeing process thereof |
| CN204431930U (en) * | 2015-01-30 | 2015-07-01 | 中原工学院 | The pulp equipment assembly of colorful yarn is produced in cylinder printing and dyeing |
| CN205368727U (en) * | 2015-11-18 | 2016-07-06 | 泮冬飞 | Continuous water -saving is quick pollution -free dyeing production line in twinkling of an eye |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107938240A (en) * | 2017-12-29 | 2018-04-20 | 绍兴尹创机械科技有限公司 | A kind of continuity printing and dyeing ironing machine |
| CN113599085A (en) * | 2021-07-20 | 2021-11-05 | 浙江昱升个人护理用品有限公司 | Diaper capable of preventing diaper from being red in buttocks and production process of diaper |
Also Published As
| Publication number | Publication date |
|---|---|
| TW201718975A (en) | 2017-06-01 |
| TWI658184B (en) | 2019-05-01 |
| CN105256480B (en) | 2017-07-14 |
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Effective date of registration: 20171225 Address after: Keqiao District 312000 of Zhejiang city of Shaoxing Province Yu Houzhu village Keyan Street Patentee after: Zhejiang Jia Mao Environmental Protection Technology Co., Ltd. Address before: 523000 Dongguan City, Guangdong Province, Houjie Hotel, Jinghao Hotel, 10 layers 1008 Dongguan Delian Environmental Protection Technology Co., Ltd. Patentee before: Pan Dongfei |