CN110258060A - Continuous dyeing equipment - Google Patents
Continuous dyeing equipment Download PDFInfo
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- CN110258060A CN110258060A CN201910657089.1A CN201910657089A CN110258060A CN 110258060 A CN110258060 A CN 110258060A CN 201910657089 A CN201910657089 A CN 201910657089A CN 110258060 A CN110258060 A CN 110258060A
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- 235000011121 sodium hydroxide Nutrition 0.000 description 3
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 3
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- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical group [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
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- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
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- 238000013461 design Methods 0.000 description 1
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- 239000000982 direct dye Substances 0.000 description 1
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Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Description
技术领域technical field
本发明涉及染色技术领域,尤其涉及一种连续染色设备。The invention relates to the technical field of dyeing, in particular to a continuous dyeing device.
背景技术Background technique
传统的纺织品印染过程中,需将布料轧涂染液,比如连续轧染活性染料时,需要同浴轧染活性染料和碱剂,连续轧染分散染料时,需要同浴轧染分散染料和各种助剂,然而,众所周知活性染料遇到碱就会分解,如果同浴的话就容易造成活性染料在料槽中水解,出现产品的头尾色差,分散染料与碱性或阳离子型助剂同浴,也会造成絮凝、团聚、分解等问题。In the traditional textile printing and dyeing process, the cloth needs to be pad-dyeed. For example, when continuously pad-dyeing reactive dyes, it is necessary to pad-dye reactive dyes and alkali agents in the same bath; However, it is well known that reactive dyes will decompose when they encounter alkali. If they are in the same bath, it will easily cause the hydrolysis of reactive dyes in the trough, and the color difference between the head and tail of the product will appear. Disperse dyes and alkaline or cationic additives are in the same bath , It will also cause problems such as flocculation, agglomeration, and decomposition.
一直以来,行业里解决这个问题的方式是花费高昂的代价寻求耐碱的活性染料,或者能够与分散染料同浴配伍的各种助剂。也有人采用两个或多个计量泵分别计量输送不易同浴的溶液,使其定量输入同一个料槽,减少两种溶液在同一个料槽内停留的时间,但这并不能够根治两种溶液在同一个料槽内的相互影响。For a long time, the way to solve this problem in the industry is to seek alkali-resistant reactive dyes at high cost, or various auxiliaries that can be compatible with disperse dyes in the same bath. Some people also use two or more metering pumps to measure and transport the solutions that are not easy to be in the same bath, so that they can be quantitatively input into the same trough, so as to reduce the residence time of the two solutions in the same trough, but this cannot cure the two Interaction of solutions in the same trough.
也有人采用两套压轧系统分别压轧两种不同的溶液,但是,在压轧第二种溶液的时候,布料表面携带的一部分第一种溶液就会脱落或溶解到第二种溶液之中,同样会相互影响,最终影响产品品质。Some people also use two sets of rolling systems to press two different solutions respectively. However, when rolling the second solution, part of the first solution carried on the surface of the cloth will fall off or dissolve into the second solution. , will also affect each other, and ultimately affect product quality.
因此,为解决上述的技术问题,寻找一种连续染色设备成为本领域技术人员所研究的重要课题。Therefore, in order to solve the above-mentioned technical problems, finding a kind of continuous dyeing equipment has become an important subject studied by those skilled in the art.
发明内容Contents of the invention
本发明实施例公开了一种连续染色设备,用于解决因两种或多种化学成分在浸轧之前反应,导致质量不稳定的问题。The embodiment of the invention discloses a continuous dyeing equipment, which is used to solve the problem of unstable quality due to the reaction of two or more chemical components before padding.
本发明实施例提供了一种连续染色设备,包括布料发送装置、第一压轧装置、第二压轧装置、连续蒸化装置、成品收集装置或/和后处理装置;An embodiment of the present invention provides a continuous dyeing device, including a cloth sending device, a first calendering device, a second calendering device, a continuous steaming device, a finished product collecting device or/and a post-processing device;
所述第一压轧装置和所述第二压装置中至少所述第二压轧装置为定量涂覆压轧装置,所述定量涂覆压轧装置为单面、双面圆网印花及压轧装置,或通过网纹辊刮涂的单面、双面涂布及压轧装置,或内注式涂布辊单面、双面涂布及压轧装置,或单面、双面喷涂及压轧装置,或数码喷涂及压轧装置,或单面、双面轮转印刷及压轧装置中的其中一种或多种。Among the first rolling device and the second pressing device, at least the second rolling device is a quantitative coating rolling device, and the quantitative coating rolling device is a single-sided, double-sided rotary screen printing and pressing device. Rolling device, or single-side, double-side coating and rolling device for scraping coating by anilox roller, or single-side, double-side coating and rolling device for inner injection coating roller, or single-side, double-side spraying and rolling device Calendering device, or digital spraying and calendering device, or one or more of single-sided and double-sided rotary printing and calendering devices.
可选地,所述内注式涂布辊单面涂布及压轧装置包括一支内注式涂布辊和至少一支钢辊或包胶轧辊;Optionally, the single-side coating and rolling device of the inner injection coating roller includes an inner injection coating roller and at least one steel roller or rubber-coated roller;
所述内注式涂布辊双面涂布及压轧装置至少包括两支内注式涂布辊;The double-sided coating and rolling device of the inner-injection coating roller includes at least two inner-injection coating rollers;
每一支所述内注式涂布辊至少包括两个轴端、具有通孔的钢制空心的辊胚,至少其中一个轴端设置有中心孔,所述中心孔一端连通所述辊胚的内腔,另一端通过管道连通容置有溶液的料桶,所述中心孔与料桶之间连接有压力或/和流量调节装置;所述通孔设置于所述辊胚的外圆面,所述通孔从所述辊胚外圆面通向所述辊胚的内腔;所述内注式涂布辊或/和钢辊或/和包胶轧辊的轴端连接有压力装置或/和间隙调节装置。Each of the inner injection coating rollers comprises at least two shaft ends, a steel hollow roll blank with through holes, at least one of the shaft ends is provided with a central hole, and one end of the central hole communicates with the roll blank. The other end of the inner cavity is connected to the barrel containing the solution through a pipeline, and a pressure or/and flow regulating device is connected between the central hole and the barrel; the through hole is arranged on the outer surface of the roll blank, The through hole leads from the outer surface of the roll blank to the inner cavity of the roll blank; the shaft end of the inner injection coating roll or/and steel roll or/and rubberized roll is connected with a pressure device or/ and gap adjustment device.
可选地,所述通过网纹辊刮涂的单面涂布及压轧装置,至少包括一组网纹辊、一组刮刀,一组钢制或包胶轧辊,所述钢制或包胶轧辊与所述网纹辊压轧设置,所述刮刀的刀口抵靠所述网纹辊的辊面,所述刮刀平行于所述网纹辊的轴线设置,所述刮刀为塑料板刮刀或金属片刮刀;所述网纹辊的辊胚表面通过滚花压纹或激光雕刻或酸性腐蚀制成有凹点或凹线的版辊;Optionally, the single-side coating and rolling device for scraping by anilox rolls at least includes a set of anilox rolls, a set of scrapers, a set of steel or rubber-coated rolls, and the steel or rubber-coated The roll is pressed against the anilox roll, the knife edge of the scraper is against the roll surface of the anilox roll, the scraper is set parallel to the axis of the anilox roll, and the scraper is a plastic scraper or a metal scraper. A sheet scraper; the surface of the anilox roller blank is made into a version roller with pits or grooves through knurling embossing or laser engraving or acid corrosion;
所述通过网纹辊刮涂及压轧的双面涂布装置,至少包括二组网纹辊、二组刮刀,两支网纹辊相互压轧设置,两支刮刀的刀口各自抵靠对应的所述网纹辊的辊面设置,所述刮刀平行于对应的所述网纹辊的轴线设置,所述刮刀为塑料板刮刀或金属片刮刀。The double-sided coating device with scraping and rolling by anilox rolls at least includes two sets of anilox rolls and two sets of scrapers, the two sets of anilox rolls are pressed against each other, and the edges of the two scrapers are respectively against the corresponding The roller surface of the anilox roller is arranged, and the scraper is arranged parallel to the axis of the corresponding anilox roller, and the scraper is a plastic scraper or a metal sheet scraper.
可选地,所述第一压轧装置为能够降低带液量的轧车,所述轧车包括第一机架、导轮装置、压轧装置、料槽、压力装置以及动力装置;所述料槽设置于第一机架内侧并且位于所述压轧装置的下方;所述第一压轧装置至少包括第一轧辊、第二轧辊、第三轧辊、第四轧辊;所述第一轧辊转动地固定在第一机架上,所述第二轧辊、第三轧辊、第四轧辊均环绕所述第一轧辊并与所述第一轧辊压轧设置,通过所述压力装置提供的压力与所述第一轧辊压合或分离;所述第一轧辊的辊胚外圆面套设有透水包覆层,所述透水包覆层为一个环状柱体,所述环状柱体的内圆面与所述第一轧辊的辊胚的外圆面配合设置,并套设于所述第一轧辊的辊胚的外圆面;所述透水包覆层为透水的纤维布料或橡塑弹性体。Optionally, the first rolling device is a rolling car that can reduce the amount of liquid carried, and the rolling car includes a first stand, a guide wheel device, a rolling device, a trough, a pressure device and a power device; The trough is arranged inside the first stand and below the rolling device; the first rolling device includes at least a first roll, a second roll, a third roll, and a fourth roll; the first roll rotates fixed on the first stand, the second roller, the third roller, and the fourth roller all surround the first roller and are set in contact with the first roller, and the pressure provided by the pressure device is consistent with the The first roll is pressed or separated; the outer surface of the roll blank of the first roll is covered with a water-permeable coating layer, and the water-permeable coating layer is an annular cylinder, and the inner circle of the annular cylinder The surface is set in cooperation with the outer circular surface of the roll blank of the first roll, and is sleeved on the outer circular surface of the roll blank of the first roll; the water-permeable coating layer is a water-permeable fiber cloth or rubber-plastic elastic body .
可选地,所述第一压轧装置至少包括两支相互压轧设置的轧辊,至少其中一支轧辊为真空吸附轧辊,所述真空吸附轧辊包括轧辊主体、连接于所述轧辊主体的两端的轴端部以及透水包覆层;所述轧辊主体包括外壁和内腔;所述透水包覆层于所述外壁上,所述透水包覆层为透水的纤维布料或橡塑弹性体;所述外壁上设置有若干个透水微孔;每相邻两个透水微孔之间设有相互连通的通水凹槽;所述透水微孔与所述内腔相连通;至少一个所述轴端部的中心设有轴端通孔,所述轴端通孔与所述内腔相连通;所述通水凹槽、所述透水微孔、所述内腔、所述轴端通孔共同组成流通通道;所述轴端通孔连通有旋转接头;旋转接头连接有负压抽吸装置。Optionally, the first rolling device includes at least two rolls arranged for mutual pressing, at least one of the rolls is a vacuum suction roll, and the vacuum suction roll includes a roll body, two ends connected to the two ends of the roll body The shaft end and the water-permeable coating; the roll main body includes an outer wall and an inner cavity; the water-permeable coating is on the outer wall, and the water-permeable coating is a water-permeable fiber cloth or rubber-plastic elastic body; the There are several water-permeable micropores on the outer wall; interconnected water-through grooves are provided between every two adjacent water-permeable micro-holes; the water-permeable micro-holes communicate with the inner cavity; at least one of the shaft ends The center of the center is provided with a shaft end through hole, and the shaft end through hole communicates with the inner cavity; the water passage groove, the water permeable micropore, the inner cavity, and the shaft end through hole together form a circulation channel; the shaft end through hole communicates with a rotary joint; the rotary joint is connected with a negative pressure suction device.
可选地,所述连续蒸化装置为加热大轮式连续蒸化装置,所述加热大轮式连续蒸化装置包括大直径加热轮,包覆于大直径加热轮外圆面的输送带装置,所述输送带装置包括耐高温输送带、输送带支撑装置、输送带纠偏装置;所述耐高温输送带的其中一部分包覆压制在所述大直径加热轮的外圆面,所述耐高温输送带与所述大直径加热轮之间形成一个连续且封闭的布料输送通道,所述布料输送通道的前方为所述布料输送通道的入口,所述布料输送通道的后方为所述布料输送通道出口,布料从所述布料输送通道入口进入所述布料输送通道,从所述布料输送通道出口离开所述布料输送通道。Optionally, the continuous steaming device is a large heating wheel continuous steaming device, and the large heating wheel continuous steaming device includes a large-diameter heating wheel, a conveyor belt device coated on the outer surface of the large-diameter heating wheel , the conveyor belt device includes a high-temperature resistant conveyor belt, a conveyor belt support device, and a conveyor belt correction device; a part of the high-temperature-resistant conveyor belt is coated and pressed on the outer circular surface of the large-diameter heating wheel, and the high-temperature-resistant A continuous and closed cloth conveying channel is formed between the conveyor belt and the large-diameter heating wheel, the front of the cloth conveying channel is the entrance of the cloth conveying channel, and the rear of the cloth conveying channel is the cloth conveying channel Cloth enters the cloth conveying passage from the entrance of the cloth conveying passage, and leaves the cloth conveying passage from the outlet of the cloth conveying passage.
可选地,所述连续蒸化装置为布料连续循环加热烘干机;所述布料连续循环加热烘干机包括第二机架、设置于布料连续循环加热烘干机入口处的导轮或/和展开轮、依次连续设置的若干个加热轮,所述加热轮依次为第一加热轮、第二加热轮、第N-X加热轮、第N加热轮,N为大于4的正整数,X为大于或等于零的正整数,所述第一个加热轮与所述第N加热轮首尾连接设置,形成一个封闭的布料循环加热烘干输送系统;Optionally, the continuous steaming device is a cloth continuous circulation heating dryer; the cloth continuous circulation heating dryer includes a second frame, a guide wheel arranged at the entrance of the cloth continuous circulation heating dryer or/ And the expansion wheel, several heating wheels arranged continuously in sequence, the heating wheels are the first heating wheel, the second heating wheel, the N-X heating wheel, the Nth heating wheel, N is a positive integer greater than 4, and X is greater than Or a positive integer equal to zero, the first heating wheel and the Nth heating wheel are connected end to end to form a closed cloth circulation heating and drying conveying system;
布料在所述布料循环加热烘干输送系统的移动轨迹为不规则的渐开线状轨迹,布料的输出口位于渐开线状轨迹的始端或末端,布料的输入口设置于渐开线状轨迹的末端或始端,各个加热轮依次间隔地分布于渐开线状轨迹上,布料多次经过加热轮时的移动轨迹相互间隔并呈层叠状;各所述加热轮共用同一个驱动装置,所述驱动装置与其中一个加热轮连接,相邻两个所述加热轮之间通过齿轮或链条或传动皮带依次传递动力;所述加热轮的端部连接有接头,所述接头与通过管道与导热油或蒸汽连接,导热油或蒸汽通过管道和接头通入所述加热轮。The moving track of the cloth in the cloth cycle heating and drying conveying system is an irregular involute track, the output port of the cloth is located at the beginning or end of the involute track, and the input port of the cloth is set on the involute track Each heating wheel is distributed on the involute track at intervals in sequence, and the moving tracks of the cloth passing through the heating wheel for many times are spaced apart from each other and are stacked; each of the heating wheels shares the same driving device, and the The driving device is connected to one of the heating wheels, and the power is sequentially transmitted between two adjacent heating wheels through gears, chains or transmission belts; the ends of the heating wheels are connected with joints, and the joints are connected with the heat transfer oil through the pipeline. Or steam connection, heat transfer oil or steam is passed into the heating wheel through pipes and joints.
可选地,所述连续蒸化装置为多加热轮式加热装置;所述多加热轮式加热装置包括多个加热轮,多个所述加热轮相互之间通过齿轮或链条或传动皮带传递动力,所述多加热轮式加热装置还包括有加热组件及温控组件,所述温控组件与所述加热组件电性连接,所述加热轮的加热温度设置为80℃-210℃。Optionally, the continuous steaming device is a multi-heating wheel heating device; the multi-heating wheel heating device includes a plurality of heating wheels, and the plurality of heating wheels transmit power to each other through gears or chains or transmission belts , The multi-heating wheel heating device also includes a heating component and a temperature control component, the temperature control component is electrically connected to the heating component, and the heating temperature of the heating wheel is set to 80°C-210°C.
可选地,还包括第三压轧装置、导布轮装置、成品收集装置;Optionally, it also includes a third rolling device, a cloth guide wheel device, and a finished product collecting device;
所述第一压轧装置、所述第二压轧装置、所述第三压轧装置为连续地设置在同一个机架上的压轧装置,所述压轧装置至少包括依次设置并依次相互压轧的第一轧辊、第二轧辊、第三轧辊、第四轧辊以及第五轧辊,所述第一轧辊与所述第二轧辊组成所述第一压轧装置,所述第二轧辊与所述第三轧辊组成所述第二压轧装置,所述第三轧辊、所述第四轧辊及所述第五轧辊组成第三压轧装置,所述第二压轧装置为定量涂覆压轧装置,至少所述第三轧辊为所述内注式涂布辊;所述第一轧辊的下方设置有容置液态染料或功能性涂料的料槽,所述连续蒸化装置为环形拉幅定型机;The first rolling device, the second rolling device, and the third rolling device are rolling devices continuously arranged on the same stand, and the rolling devices at least include sequentially arranged and mutually The rolled first roll, second roll, third roll, fourth roll and fifth roll, the first roll and the second roll form the first rolling device, the second roll and the The third roll constitutes the second rolling device, the third roll, the fourth roll and the fifth roll form the third rolling device, and the second rolling device is quantitative coating rolling device, at least the third roll is the inner injection type coating roll; a trough for accommodating liquid dyes or functional coatings is arranged under the first roll, and the continuous steaming device is a ring tenter setting machine;
所述导布轮装置至少包括第一导布轮、第二导布轮、第三导布轮、第四导布轮以及第五导布轮;所述第一导布轮设置于所述第三轧辊与所述第四轧辊之间的下方;所述第二导布轮位于所述连续蒸化装置的出口位置,所述第三导布轮位于所述布料发送装置与所述成品收集装置之间,引导布料进入压轧装置或成品收集装置;所述第四导布轮位于第三导布轮和第五导布轮之间,引导布料进入压轧装置,所述第五导布轮位于所述第四和第五轧辊之间的上方,引导布料进入所述第四和第五轧辊之间,所述第六导布轮位于所述布料发送装置和所述第一轧辊之间,引导布料进入所述第一轧辊和所述第二轧辊之间,或引导布料进入所述料槽;The cloth guide wheel device at least includes a first cloth guide wheel, a second cloth guide wheel, a third cloth guide wheel, a fourth cloth guide wheel and a fifth cloth guide wheel; the first cloth guide wheel is arranged on the second cloth guide wheel The bottom between the third roll and the fourth roll; the second cloth guide wheel is located at the exit position of the continuous steaming device, and the third cloth guide wheel is located at the cloth sending device and the finished product collecting device Between, guide the cloth to enter the rolling device or finished product collection device; The fourth cloth guide wheel is located between the third cloth guide wheel and the fifth cloth guide wheel, guide the cloth to enter the pressing device, the fifth cloth guide wheel Located above the fourth and fifth rollers, guiding the cloth to enter between the fourth and fifth rollers, the sixth cloth guide wheel is located between the cloth sending device and the first roller, guiding cloth to enter between said first roll and said second roll, or directing cloth to enter said chute;
所述布料的移动轨迹为不规则的渐开线状轨迹,所述成品收集装置位于所述渐开线状轨迹的末端,所述布料发送装置位于所述渐开线状轨迹的始端,所述第一轧辊、所述第二轧辊、所述第三轧辊、所述第四轧辊以及所述第五轧辊之间的轧点间隔地分布于所述渐开线状轨迹上,并且布料至少两次经过所述第四轧辊和所述第五轧辊之间;所述第一导布轮、所述第二导布轮、所述第三导布轮、所述第四导布轮、所述第五导布轮以及所述第六导布轮间隔地分布于渐开线状轨迹上,并且布料至少两次经过所述第二导布轮;布料多次经过所述连续蒸化装置时的移动轨迹相互间隔并呈层叠状;The moving track of the cloth is an irregular involute track, the finished product collecting device is located at the end of the involute track, the cloth sending device is located at the beginning of the involute track, the The nips between the first roll, the second roll, the third roll, the fourth roll, and the fifth roll are distributed on the involute track at intervals, and the cloth is at least twice Pass between the fourth roll and the fifth roll; the first cloth guide wheel, the second cloth guide wheel, the third cloth guide wheel, the fourth cloth guide wheel, the first cloth guide wheel The five cloth guide wheels and the sixth cloth guide wheel are distributed on the involute track at intervals, and the cloth passes through the second cloth guide wheel at least twice; the movement of the cloth when passing through the continuous steaming device for many times Tracks are spaced apart and stacked;
所述第五导布轮、所述第五轧辊、所述连续蒸化装置、所述第二导布轮、所述第三导布轮、所述第四导布轮、所述第六导布轮、所述第一轧辊、所述第二轧辊、所述第三轧辊、所述第四轧辊之间形成一个封闭的闭环结构,所述成品收集装置设置于所述闭环结构内。The fifth cloth guide wheel, the fifth roll, the continuous steaming device, the second cloth guide wheel, the third cloth guide wheel, the fourth cloth guide wheel, the sixth cloth guide wheel A closed closed-loop structure is formed among the cloth wheel, the first roll, the second roll, the third roll, and the fourth roll, and the finished product collecting device is arranged in the closed-loop structure.
可选地,所述连续蒸化装置包括烘焙箱及至少由两层输送带组成的布料输送装置;所述烘焙箱包含第三机架、保温板、加热装置、烘焙箱进、出口等;所述布料输送装置位于烘焙箱内,所述布料输送装置由两组输送带装置组成,所述两组输送带之间相互压合设置,两组输送带之间的压合部位形成布料输送通道,所述两组输送带在所述布料输送通道处夹持布料输送运行;Optionally, the continuous steaming device includes a baking box and a cloth conveying device consisting of at least two layers of conveyor belts; the baking box includes a third frame, a heat preservation board, a heating device, an inlet and an outlet of the baking box, etc.; The cloth conveying device is located in the baking box, and the cloth conveying device is composed of two sets of conveyor belt devices, and the two sets of conveyor belts are pressed together, and the pressed parts between the two sets of conveyor belts form a cloth conveying channel. The two groups of conveyor belts clamp the cloth at the cloth conveying channel and run;
每一组所述输送带装置由环形输送带、导轮、张紧装置、动力装置组成,所述环形输送带为耐持续工作温度高于160℃高温且不透气的环形输送带。Each set of conveyor belt devices is composed of endless conveyor belts, guide wheels, tensioning devices, and power devices. The endless conveyor belts are endless conveyor belts that can withstand continuous working temperatures higher than 160°C and are airtight.
从以上技术方案可以看出,本发明实施例具有以下优点:It can be seen from the above technical solutions that the embodiments of the present invention have the following advantages:
本实施例中的连续染色设备包括布料发送装置、第一压轧装置、第二压轧装置、连续蒸化装置、成品收集装置或/和后处理装置,至少第二压轧装置为定量涂覆压轧装置,避免了多余的助剂或染料脱落到料槽或料桶,解决了因两种或多种化学成分在浸轧之前反应,导致质量不稳定的问题;扩大了染料和助剂的选择范围,降低了对设备的要求,可用于活性染料、分散染料等的染色加工过程。The continuous dyeing equipment in this embodiment includes a cloth sending device, a first rolling device, a second rolling device, a continuous steaming device, a finished product collecting device or/and a post-processing device, and at least the second rolling device is quantitative coating The padding device avoids excess additives or dyes falling into the trough or bucket, and solves the problem of unstable quality caused by the reaction of two or more chemical components before padding; expands the range of dyes and additives The range of options reduces the requirements for equipment, and can be used in the dyeing process of reactive dyes and disperse dyes.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其它的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained according to these drawings on the premise of not paying creative efforts.
图1为本发明实施例中提供的一种连续染色设备的结构示意图;Fig. 1 is the structural representation of a kind of continuous dyeing equipment provided in the embodiment of the present invention;
图2为本发明实施例中提供的一种连续染色设备中的内注式涂布辊单面涂布及压轧装置的结构示意图;Figure 2 is a schematic structural view of the single-side coating and rolling device of the inner injection coating roller in a continuous dyeing equipment provided in the embodiment of the present invention;
图3为本发明实施例中提供的一种连续染色设备中的内注式涂布辊双面涂布及压轧装置的结构示意图;Fig. 3 is a schematic structural view of the double-sided coating and rolling device of the inner injection coating roller in the continuous dyeing equipment provided in the embodiment of the present invention;
图4为本发明实施例中提供的一种连续染色设备中的内注式涂布辊的结构示意图;Fig. 4 is a schematic structural view of an inner injection coating roller in a continuous dyeing device provided in an embodiment of the present invention;
图5为本发明实施例中提供的一种连续染色设备中的通过网纹辊刮涂及压轧的双面涂布装置的结构示意图;5 is a schematic structural view of a double-sided coating device through anilox roller scraping and rolling in a continuous dyeing equipment provided in an embodiment of the present invention;
图6为本发明实施例中提供的一种连续染色设备中当第一压轧装置为能够降低带液量的轧车的结构示意图;Fig. 6 is a schematic structural view of a continuous dyeing device provided in an embodiment of the present invention when the first rolling device is a padding car capable of reducing the amount of liquid;
图7为本发明实施例中提供的一种连续染色设备中的真空吸附轧辊的结构示意图;Fig. 7 is a structural schematic diagram of a vacuum adsorption roller in a continuous dyeing equipment provided in an embodiment of the present invention;
图8为本发明实施例中提供的一种连续染色设备中的第一压轧装置的另一种结构示意图;Fig. 8 is another schematic structural view of the first rolling device in a continuous dyeing device provided in an embodiment of the present invention;
图9为本发明实施例中提供的一种连续染色设备的第二种结构示意图;Fig. 9 is a second structural schematic diagram of a continuous dyeing device provided in an embodiment of the present invention;
图10为本发明实施例中提供的一种连续染色设备的第三种结构示意图;Fig. 10 is a third structural schematic diagram of a continuous dyeing device provided in an embodiment of the present invention;
图11为本发明实施例中提供的一种连续染色设备的第四种结构示意图;Fig. 11 is a fourth structural schematic diagram of a continuous dyeing device provided in an embodiment of the present invention;
图12为本发明实施例中提供的一种连续染色设备的第五种结构示意图;Fig. 12 is a fifth structural schematic diagram of a continuous dyeing device provided in an embodiment of the present invention;
图示说明:布料发送装置1;第一压轧装置2;第二压轧装置3;连续蒸化装置4;成品收集装置5;内注式涂布辊6;辊胚601;通孔602;中心孔603;料桶7;网纹辊8;刮刀9;第一轧辊10;第二轧辊11;第三轧辊12;第四轧辊13;压力装置14;真空吸附轧辊15;轧辊主体1501;透水包覆层1502;透水微孔1503;轴端部1504;轴端通孔1505;旋转接头1506;负压抽吸装置16;染料自然扩散渗透装置17;预烘装置18;大直径加热轮19;耐高温输送带20;加热轮21;第五轧辊22。Illustration: cloth sending device 1; first rolling device 2; second rolling device 3; continuous steaming device 4; finished product collecting device 5; inner injection coating roller 6; roll blank 601; through hole 602; Center hole 603; barrel 7; anilox roll 8; scraper 9; first roll 10; second roll 11; third roll 12; fourth roll 13; pressure device 14; vacuum adsorption roll 15; roll main body 1501; water permeable Coating layer 1502; water-permeable pores 1503; shaft end 1504; shaft end through hole 1505; rotary joint 1506; negative pressure suction device 16; dye natural diffusion and penetration device 17; pre-drying device 18; large-diameter heating wheel 19; High temperature resistant conveyor belt 20; heating wheel 21; fifth roll 22.
具体实施方式Detailed ways
本发明实施例公开了一种连续染色设备,用于解决因两种或多种化学成分在浸轧之前反应,导致质量不稳定的问题。The embodiment of the invention discloses a continuous dyeing equipment, which is used to solve the problem of unstable quality due to the reaction of two or more chemical components before padding.
为了使本技术领域的人员更好地理解本发明方案,下面结合附图和具体实施方式对本发明作进一步的详细说明。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to enable those skilled in the art to better understand the solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. Apparently, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1至图12,本发明实施例中提供的一种连续染色设备的一个实施例包括:Please refer to Fig. 1 to Fig. 12, an embodiment of a kind of continuous dyeing equipment provided in the embodiment of the present invention comprises:
布料发送装置1、第一压轧装置2、第二压轧装置3、连续蒸化装置4、成品收集装置5或/和后处理装置;Cloth sending device 1, first rolling device 2, second rolling device 3, continuous steaming device 4, finished product collecting device 5 or/and post-processing device;
第一压轧装置2和第二压装置中至少第二压轧装置3为定量涂覆压轧装置,定量涂覆压轧装置为单面、双面圆网印花及压轧装置,或通过网纹辊8刮涂的单面、双面涂布及压轧装置,或内注式涂布辊6单面、双面涂布及压轧装置,或单面、双面喷涂及压轧装置,或数码喷涂及压轧装置,或单面、双面轮转印刷及压轧装置中的其中一种或多种。At least the second rolling device 3 in the first rolling device 2 and the second rolling device is a quantitative coating rolling device, and the quantitative coating rolling device is a single-sided, double-sided rotary screen printing and rolling device, or through a screen Single-sided, double-sided coating and calendering device for scraping coating with textured roller 8, or single-sided, double-sided coating and calendering device for inner injection coating roller 6, or single- or double-sided spraying and calendering device, Or digital spraying and calendering device, or one or more of single-sided and double-sided rotary printing and calendering devices.
进一步地,内注式涂布辊6单面涂布及压轧装置包括一支内注式涂布辊6和至少一支钢辊或包胶轧辊;Further, the single-side coating and rolling device of the inner-injection coating roller 6 includes an inner-injection coating roller 6 and at least one steel roller or rubber-coated roller;
内注式涂布辊6双面涂布及压轧装置至少包括两支内注式涂布辊6;The inner-injection coating roller 6 double-sided coating and rolling device includes at least two inner-injection coating rollers 6;
每一支内注式涂布辊6至少包括两个轴端、具有通孔602的钢制空心的辊胚601,至少其中一个轴端设置有中心孔603,中心孔603一端连通辊胚601的内腔,另一端通过管道连通容置有溶液的料桶7,中心孔603与料桶7之间连接有压力或/和流量调节装置;通孔602设置于辊胚601的外圆面,通孔602从辊胚601外圆面通向辊胚601的内腔;内注式涂布辊6或/和钢辊或/和包胶轧辊的轴端连接有压力装置14或/和间隙调节装置。Each inner injection type coating roller 6 comprises at least two shaft ends, a steel hollow roll blank 601 with a through hole 602, at least one of the shaft ends is provided with a central hole 603, and one end of the central hole 603 communicates with the roll blank 601. Inner chamber, the other end communicates with the barrel 7 containing the solution through a pipeline, and a pressure or/and flow regulating device is connected between the central hole 603 and the barrel 7; The hole 602 leads from the outer surface of the roll blank 601 to the inner cavity of the roll blank 601; the shaft end of the inner injection coating roll 6 or/and the steel roll or/and the rubberized roll is connected with a pressure device 14 or/and a gap adjustment device .
需要说明的是,内注式涂布辊6还包括包覆于辊胚601外面的透水包覆层1502,透水包覆层1502为具有透水微孔1503的橡塑弹性体或纤维层,纤维层为石墨烯纤维辊或铁氟龙纤维辊或无纺布纤维辊或凯夫拉、芳纶纤维辊的其中一种或多种。It should be noted that the inner injection coating roller 6 also includes a water-permeable coating layer 1502 coated on the outside of the roll blank 601. The water-permeable coating layer 1502 is a rubber-plastic elastic body or a fiber layer with water-permeable pores 1503. The fiber layer It is one or more of graphene fiber rolls, Teflon fiber rolls, non-woven fiber rolls, Kevlar, and aramid fiber rolls.
或者,内注式涂布辊6的辊胚601的外面还设置有具有透水微孔1503的微孔透水层。微孔透水层为对应辊胚601外圆面设置的有透水微孔1503的镍网或钢丝筛网或缠绕设置于辊胚601外圆面的钢丝或塑料条或绳带或纤维层,相邻两圈钢丝或塑料条或绳带之间留有不大于5mm的间隙;Alternatively, a microporous water-permeable layer with water-permeable micropores 1503 is also provided on the outer surface of the roll base 601 of the inner injection type coating roller 6 . The microporous water-permeable layer is a nickel mesh or steel wire screen with water-permeable micropores 1503 arranged on the outer surface of the corresponding roller blank 601, or a steel wire or plastic strip or rope or fiber layer wound on the outer surface of the roller blank 601. There is a gap of not more than 5mm between two turns of steel wire or plastic strip or rope;
进一步地,内注式涂布辊6的辊胚601的内腔还设置有刮刀,刮刀的刀口抵靠辊胚601的内腔壁设置,通过两端的刮刀连接件调节述刮刀的刀口与内腔壁之间的压力或间隙,刮刀为塑料板刮刀或弹簧钢片刮刀或磁棒刮刀,溶液通过抽料泵浦从辊胚601端部的中心孔603进入辊胚601的内部,通过刮刀刮除多余的溶液,得到的定量的溶液通过辊胚601的透水微孔1503向外输出。优选刮刀及其相关附件为圆网印花机通用的刮刀及其相关附件。Further, the inner cavity of the blank 601 of the inner injection coating roller 6 is also provided with a scraper, and the edge of the scraper is set against the wall of the inner cavity of the blank 601, and the edge of the scraper and the inner cavity are adjusted by the scraper connectors at both ends. The pressure or gap between the walls, the scraper is a plastic scraper or a spring steel scraper or a magnetic bar scraper, the solution enters the inside of the roller blank 601 from the center hole 603 at the end of the roller blank 601 through the pumping pump, and is scraped off by the scraper The excess solution, the obtained quantitative solution is output through the water-permeable micropore 1503 of the roller base 601 . Preferably, the scraper and its related accessories are general-purpose scrapers and its related accessories for rotary screen printing machines.
进一步地,内注式涂布辊6的辊胚601外表面设置有键状凹槽或凸起,外面套设有环状纤维裁片,环状纤维裁片对应设置有键状凸起或凹槽,若干环状纤维裁片叠压在一起形成一个环状柱体,环状柱体的内圆与辊胚601的外圆配合设置,并套设于辊胚601的外圆,圆周方向通过设置于辊胚601的外圆的凹槽或凸起固定,长度方向上由设置于辊胚601两个端部的螺纹压板固定。纤维为石墨烯纤维或铁氟龙纤维或无纺布纤维的其中一种或多种,或者纤维为具有吸水微孔的橡塑弹性体。Further, the outer surface of the blank 601 of the inner injection coating roller 6 is provided with key-shaped grooves or protrusions, and the outer surface is covered with annular fiber cut pieces, and the ring-shaped fiber cut pieces are correspondingly provided with key-shaped protrusions or depressions. Groove, a number of ring-shaped fiber cut pieces are stacked together to form a ring-shaped cylinder, the inner circle of the ring-shaped cylinder cooperates with the outer circle of the roll blank 601, and is sleeved on the outer circle of the roll blank 601, and the circumferential direction passes The grooves or protrusions arranged on the outer circle of the blank 601 are fixed, and the length direction is fixed by the threaded pressure plates arranged at the two ends of the blank 601 . The fibers are one or more of graphene fibers, Teflon fibers or non-woven fabric fibers, or the fibers are rubber-plastic elastomers with water-absorbing micropores.
中心孔603的外端连接有旋转接头1506,旋转接头1506连接有输送助剂溶液的管道,管道与容置有助剂溶液的料桶7连接,助剂溶液通过管道从旋转接头1506输入内腔,再通过透水微孔1503输出到两个轧辊之间的布料表面,通过两个轧辊的压轧挤压深入布料的纤维内部,并与布料上面的染料溶液混合。The outer end of the central hole 603 is connected with a rotary joint 1506, and the rotary joint 1506 is connected with a pipeline for delivering the auxiliary solution, and the pipeline is connected with the barrel 7 containing the auxiliary solution, and the auxiliary solution is input into the inner cavity from the rotary joint 1506 through the pipeline , and then output to the surface of the cloth between the two rolls through the water-permeable micropore 1503, squeezed by the two rolls to penetrate deep into the fiber of the cloth, and mix with the dye solution on the cloth.
管道连接有抽料泵,抽料泵把助剂溶液从料桶7抽入到内注式涂布辊6的内腔,抽料泵为化工泵或隔膜泵或气压式压力桶,优选抽料泵为可调流量的泵,通过调节泵的流量来调节内注式涂布辊6轧辊输出到布料表面的助剂溶液的含量。The pipeline is connected with a pump, which pumps the additive solution from the material tank 7 into the inner cavity of the inner injection coating roller 6. The pump is a chemical pump or a diaphragm pump or a pneumatic pressure tank, preferably pumping The pump is a flow-adjustable pump. By adjusting the flow of the pump, the content of the auxiliary agent solution output from the inner injection coating roller 6 to the surface of the cloth is adjusted.
或者,料桶7的底部高于内注式涂布辊6设置,通过连接在管道上的阀门控制助剂溶液的流量,或/和通过调节料桶7液位的高低位置控制助剂溶液的流量,进而调节内注式涂布辊6轧辊输出到布料表面的助剂溶液的含量。Or, the bottom of the material barrel 7 is set higher than the inner injection type coating roller 6, and the flow of the auxiliary agent solution is controlled by a valve connected to the pipeline, or/and the height of the liquid level of the material barrel 7 is adjusted to control the amount of the auxiliary agent solution. flow, and then adjust the content of the auxiliary agent solution that the inner injection coating roller 6 rolls output to the cloth surface.
布料从相邻的两个轧辊之间经过,轧辊压合时,助剂溶液通过轴端的中心孔603被输入到内注式涂布辊6的内部,再通过透水微孔1503进入两个轧辊之间的布料表面,通过两个轧辊的压轧深入到布料的纤维缝隙之中。由于助剂溶液是从内注式涂布辊6的内部持续向外部的辊面输送,布料表面携带的染料溶液不容易进入内注式涂布辊6,不会影响内注式涂布辊6内的助剂溶液,两种溶液只能够在布料上面相互接触之后才发生物理或化学反应。The cloth passes between two adjacent rollers. When the rollers are pressed together, the additive solution is input into the interior of the inner injection coating roller 6 through the center hole 603 at the shaft end, and then enters between the two rollers through the water-permeable microhole 1503. The surface of the fabric in between is penetrated into the fiber gap of the fabric through the rolling of two rollers. Since the auxiliary agent solution is continuously conveyed from the inside of the inner injection coating roller 6 to the outer roller surface, the dye solution carried on the surface of the cloth is not easy to enter the inner injection coating roller 6, and will not affect the inner injection coating roller 6. The additive solution in the fabric, the two solutions can only react physically or chemically after they are in contact with each other on the fabric.
进一步地,通过网纹辊8刮涂的单面涂布及压轧装置,至少包括一组网纹辊8、一组刮刀9,一组钢制或包胶轧辊,钢制或包胶轧辊与网纹辊8压轧设置,刮刀9的刀口抵靠网纹辊8的辊面,刮刀9平行于网纹辊8的轴线设置,刮刀9为塑料板刮刀9或金属片刮刀9;网纹辊8的辊胚601表面通过滚花压纹或激光雕刻或酸性腐蚀制成有凹点或凹线的版辊;Further, the single-side coating and rolling device for scraping by anilox roll 8 at least includes one set of anilox roll 8, one set of scraper 9, one set of steel or rubber-covered rolls, steel or rubber-covered rolls and The anilox roller 8 is rolled and set, the knife edge of the scraper 9 is against the roller surface of the anilox roller 8, and the scraper 9 is set parallel to the axis of the anilox roller 8, and the scraper 9 is a plastic scraper 9 or a metal sheet scraper 9; the anilox roller 8. The surface of the roller blank 601 is made into a plate roller with pits or grooves by knurling embossing, laser engraving or acid etching;
通过网纹辊8刮涂及压轧的双面涂布装置,至少包括二组网纹辊8、二组刮刀9,两支网纹辊8相互压轧设置,两支刮刀9的刀口各自抵靠对应的网纹辊8的辊面设置,刮刀9平行于对应的网纹辊8的轴线设置,刮刀9为塑料板刮刀9或金属片刮刀9。The double-sided coating device that scrapes and presses through the anilox roller 8, at least includes two sets of anilox rollers 8 and two sets of scrapers 9, and the two sets of anilox rollers 8 are mutually pressed and rolled, and the edges of the two scrapers 9 are respectively pressed against each other. Set against the roller surface of the corresponding anilox roller 8, the scraper 9 is arranged parallel to the axis of the corresponding anilox roller 8, and the scraper 9 is a plastic scraper 9 or a metal sheet scraper 9.
需要说明的是,上述凹点的大小和上述刮刀9与上述网纹棍之间的间隙或压力决定了上述网纹棍的带液量,通过调节所述网纹棍与钢制或包胶轧辊之间压力或间隙确定布料最终的带液量。It should be noted that the size of the above-mentioned pits and the gap or pressure between the above-mentioned scraper 9 and the above-mentioned anilox roller determine the amount of liquid carried by the above-mentioned anilox roller. The pressure or gap between them determines the final amount of fluid carried by the cloth.
通用的单面、双面圆网印花装置是通过圆网的目数的多少和压力的大小来控制布料最终的带液量,单面、双面喷涂或数码喷涂装置是通过控制喷涂量来控制布料最终的带液量。优选通用的单面、双面圆网印花装置,或/和单面、双面喷涂或数码喷涂装置的后方设置有第三压轧装置,第三压轧装置对从第二压轧装置3出来的布料进行压轧操作,用于均匀混合染料和助剂,并把染料和助剂压轧进入布料的内部,在这种情况下第三压轧装置也可以与第二压轧装置3同机设置。The general single-sided and double-sided rotary screen printing device controls the final liquid volume of the cloth through the mesh number of the rotary screen and the pressure. The single-sided, double-sided spraying or digital spraying device is controlled by controlling the amount of spraying. The final amount of fluid carried by the cloth. The preferred general-purpose single-sided, double-sided rotary screen printing device, or/and the rear of the single-sided, double-sided spraying or digital spraying device is provided with a third rolling device, and the third rolling device comes out from the second rolling device 3 The cloth is calendered to uniformly mix the dyes and auxiliaries, and the dyes and auxiliaries are squeezed into the inside of the cloth. In this case, the third calendering device can also be on the same machine as the second calendering device 3 set up.
进一步地,还包括喷淋装置,喷淋装置设置于第一压轧装置2和/或第二压轧装置3上,喷淋装置包括喷管或喷头、管道、阀门、抽料泵、过滤装置,喷管或喷头设置于第一压轧装置2或第二压轧装置3的上方,并朝向相互压轧的两支轧辊之间的位置,喷管或喷头通过管道与料槽进行连接,过滤装置、阀门以及抽料泵均连接于管道上,喷管或喷头、料槽、管道、阀门、抽料泵以及过滤装置形成一个供液体流动的循环,通过控制抽料泵或阀门来确定喷淋量,控制布料最终的带液量。Further, a spraying device is also included, and the spraying device is arranged on the first rolling device 2 and/or the second rolling device 3, and the spraying device includes a spray pipe or a nozzle, a pipeline, a valve, a pumping pump, a filtering device , the spray pipe or nozzle is arranged above the first rolling device 2 or the second rolling device 3, and towards the position between the two rolls that are pressed against each other, the nozzle or nozzle is connected with the trough through a pipeline, and the filter Devices, valves and pumps are connected to the pipeline, nozzles or nozzles, troughs, pipes, valves, pumps and filters form a cycle for liquid flow, and spraying is determined by controlling the pumps or valves. Quantity, control the final fluid volume of the cloth.
进一步地,第一压轧装置2为能够降低带液量的轧车,轧车包括第一机架、导轮装置、压轧装置、料槽、压力装置14以及动力装置;料槽设置于第一机架内侧并且位于压轧装置的下方;第一压轧装置2至少包括第一轧辊10、第二轧辊11、第三轧辊12、第四轧辊13;第一轧辊10转动地固定在第一机架上,第二轧辊11、第三轧辊12、第四轧辊13均环绕第一轧辊10并与第一轧辊10压轧设置,通过压力装置14提供的压力与第一轧辊10压合或分离;第一轧辊10的辊胚601外圆面套设有透水包覆层1502,透水包覆层1502为一个环状柱体,环状柱体的内圆面与第一轧辊10的辊胚601的外圆面配合设置,并套设于第一轧辊10的辊胚601的外圆面;透水包覆层1502为透水的纤维布料或橡塑弹性体。Further, the first rolling device 2 is a rolling car capable of reducing the amount of liquid, and the rolling car includes a first stand, a guide wheel device, a rolling device, a trough, a pressure device 14 and a power unit; the trough is arranged on the second The inner side of a stand and is located below the rolling device; the first rolling device 2 at least includes the first roll 10, the second roll 11, the third roll 12, and the fourth roll 13; the first roll 10 is rotationally fixed on the first On the stand, the second roll 11, the third roll 12, and the fourth roll 13 are all around the first roll 10 and are pressed against the first roll 10, and the pressure provided by the pressure device 14 is pressed or separated from the first roll 10 The roll base 601 of the first roll 10 is covered with a water-permeable coating 1502, and the water-permeable coating 1502 is an annular cylinder. The outer circular surface of the first roll 10 is set in cooperation with the outer circular surface of the roll blank 601 of the first roll 10; the water-permeable coating layer 1502 is a water-permeable fiber cloth or a rubber-plastic elastic body.
需要说明的是,由于布料还要进行二次轧液,所以经过第一压轧装置2后布料的带液率小才有利于二次浸轧的进行,并且,低的带液量可以减少或者不用预烘,利于在防止染料泳移的前提下节能,所以选择带液量低的轧车尤为重要。It should be noted that, since the cloth will be subjected to the second padding, the liquid-carrying rate of the cloth after the first rolling device 2 is small to facilitate the second padding, and the low liquid-carrying amount can reduce or There is no need for pre-baking, which is beneficial to energy saving under the premise of preventing dye migration, so it is particularly important to choose a padding machine with a low liquid volume.
料槽内液位的波动,不但影响到染色色泽的深浅,而且对直接性大的染料影响更为严重,结果造成色相变化。因此优选所述第一压轧装置2的料槽还设置有精密的液位控制。The fluctuation of the liquid level in the trough not only affects the depth of the dyeing color, but also has a more serious impact on the direct dye, resulting in a change in hue. Therefore, it is preferable that the trough of the first rolling device 2 is also provided with precise liquid level control.
布料从能够降低带液量的轧车的入口进入料槽,经含浸轮浸轧溶液后,进入第一轧辊10和第二轧辊11之间,被第一轧辊10和第二轧辊11压轧后得到定量的溶液,然后经导轮导向,避开第一轧辊10和第三轧辊12之间,进入第一轧辊10和第四轧辊13之间被压轧,之后从第四导轮离开,第一轧辊10被第二轧辊11压轧后,第一轧辊10外部的透水包覆层1502内也含有定量的溶液,被第三轧辊12压轧之后,第一轧辊10外部的透水包覆层1502内含有的定量的溶液中的一部分溶液被压轧出来,滴落在第二料槽内,这样以来第一轧辊10所携带的溶液量减少了,接着,第一轧辊10与第四轧辊13压轧,第一轧辊10与第四轧辊13之间的布料上所携带的定量的溶液中的一部分溶液会转移到第一轧辊10的外部的透水包覆层1502内,这样一来最终就减少了布料的带液量。通过控制第一轧辊10与第二、第三、第四轧辊13之间的压力,来调节布料最终的带液量。作为优选,布料经过第第一压轧装置2后的带液率为30~70%。布料经过第二压轧装置3后的带液率为40~80%。优选布料经过第二压轧装置3后的带液率与布料经过第一压轧装置2后的带液率的差值为10~30%。The cloth enters the trough from the entrance of the padding car that can reduce the amount of liquid, and after being impregnated with the solution by the impregnating wheel, it enters between the first roll 10 and the second roll 11, and after being pressed by the first roll 10 and the second roll 11 Obtain quantitative solution, guide through guide wheel then, avoid between the first roll 10 and the 3rd roll 12, enter between the first roll 10 and the 4th roll 13 and be squeezed, leave from the 4th guide wheel afterwards, the 4th roll After a roll 10 is rolled by the second roll 11, the water-permeable coating layer 1502 on the outside of the first roll 10 also contains a certain amount of solution. A part of the solution contained in the quantitative solution is squeezed out and dripped in the second trough, so that the amount of solution carried by the first roll 10 is reduced, and then, the first roll 10 and the fourth roll 13 press Rolling, part of the solution in the quantitative solution carried on the cloth between the first roll 10 and the fourth roll 13 will be transferred to the outer water-permeable coating 1502 of the first roll 10, thus finally reducing the The liquid carrying amount of the cloth. By controlling the pressure between the first roll 10 and the second, third, and fourth rolls 13, the final liquid-carrying amount of the cloth is adjusted. Preferably, the entrainment rate of the cloth after passing through the first rolling device 2 is 30-70%. After the cloth passes through the second rolling device 3, the entrainment rate is 40-80%. Preferably, the difference between the liquid-carrying rate of the cloth after passing through the second rolling device 3 and the liquid-carrying rate of the cloth after passing through the first rolling device 2 is 10-30%.
进一步地,第一压轧装置2至少包括两支相互压轧设置的轧辊,至少其中一支轧辊为真空吸附轧辊15,真空吸附轧辊15包括轧辊主体1501、连接于轧辊主体1501的两端的轴端部1504以及透水包覆层1502;轧辊主体1501包括外壁和内腔;透水包覆层1502于外壁上,透水包覆层1502为透水的纤维布料或橡塑弹性体;外壁上设置有若干个透水微孔1503;每相邻两个透水微孔1503之间设有相互连通的通水凹槽;透水微孔1503与内腔相连通;至少一个轴端部1504的中心设有轴端通孔1505,轴端通孔1505与内腔相连通;通水凹槽、透水微孔1503、内腔、轴端通孔1505共同组成流通通道;轴端通孔1505连通有旋转接头1506;旋转接头1506连接有负压抽吸装置16。Further, the first rolling device 2 includes at least two rollers arranged for mutual pressing, at least one of the rollers is a vacuum adsorption roller 15, and the vacuum adsorption roller 15 includes a roller main body 1501, and shaft ends connected to both ends of the roller main body 1501. part 1504 and the water-permeable coating layer 1502; the roll main body 1501 includes an outer wall and an inner cavity; the water-permeable coating layer 1502 is on the outer wall, and the water-permeable coating layer 1502 is a water-permeable fiber cloth or rubber-plastic elastic body; the outer wall is provided with several water-permeable Microholes 1503; each adjacent two water-permeable micro-holes 1503 are provided with interconnected water-through grooves; water-permeable micro-holes 1503 are connected to the inner cavity; at least one shaft end 1504 is provided with a shaft-end through-hole 1505 in the center , the shaft end through hole 1505 communicates with the inner cavity; the water groove, the water permeable micropore 1503, the inner cavity, and the shaft end through hole 1505 together form a circulation channel; the shaft end through hole 1505 communicates with a rotary joint 1506; the rotary joint 1506 connects Negative pressure suction device 16 is arranged.
需要说明的是,为保持轧辊的强度,保障轧液的左中右均匀,至少一支轧辊的轴芯为通轴,轴芯宽度方向上的中间部位与轧辊的棍胚的内圆热配合连接或焊接连接,在轧辊的辊面宽度方向上,该连接的长度介于轧辊的辊面长度的四分之一至棍面长度之间。It should be noted that in order to maintain the strength of the rolls and ensure the uniformity of the left, middle and right sides of the rolling liquid, at least one of the rolls has a shaft core that is a through shaft, and the middle part of the shaft core in the width direction is thermally connected to the inner circle of the roll billet. Or welding connection, in the width direction of the roll face of the roll, the length of the connection is between 1/4 of the roll face length of the roll to the length of the stick face.
进一步地,第一压轧装置2还包括可以调节布料与真空吸附轧辊15之间包角大小的包角调节导轮,包角调节导轮设置于真空吸附轧辊15的前方或/和后方,通过调节包角调节导轮与真空吸附轧辊15之间的相对位置进而调节布料在真空吸附轧辊15表面的包覆面的大小。Further, the first rolling device 2 also includes an angle-wrapping adjusting guide wheel that can adjust the angle between the cloth and the vacuum adsorption roll 15, and the angle-wrapping adjusting guide wheel is arranged in front or/and behind the vacuum adsorption roll 15, through Adjust the relative position between the wrap angle adjustment guide wheel and the vacuum adsorption roll 15 to adjust the size of the covering surface of the cloth on the surface of the vacuum adsorption roll 15 .
进一步地,第一压轧装置2还包括抽吸布料水分的真空吸水装置和设在真空吸水装置上方调节布料透水量的回旋式压带机构;真空吸水装置设有真空吸管,真空吸管一端至另一端的管壁上沿轴向布置有吸水口,真空吸管内的两端设有与所吸附的布料幅宽相对应的密封活塞,真空吸管外设有驱动密封活塞的伺服驱动机构,真空吸管的进布侧设有检测布料幅宽的光电检测装置,光电检测装置通过控制单元与伺服驱动机构相接。根据光电管采集到布边距离信号,通过控制单元和伺服驱动机构,实现密封活塞对真空吸管上没有被布料覆盖的吸水口的跟踪密封。通过一种压带式真空脱水装置来对布料进行脱水,压带式真空脱水装置包括抽吸布料水份的真空吸水装置和设在真空吸水装置上方调节布料透水量的回旋式压带机构,通过压带将真空吸管上的布料压实,保持布料合适的透气量。Further, the first rolling device 2 also includes a vacuum water suction device for sucking the moisture of the cloth and a rotary belt press mechanism arranged above the vacuum water suction device to adjust the water penetration of the cloth; The pipe wall at one end is arranged with a water suction port in the axial direction. The two ends of the vacuum suction pipe are provided with sealing pistons corresponding to the width of the cloth to be adsorbed. The vacuum suction pipe is equipped with a servo drive mechanism for driving the sealing piston. A photoelectric detection device for detecting the width of the cloth is provided on the cloth feeding side, and the photoelectric detection device is connected with the servo drive mechanism through the control unit. According to the selvedge distance signal collected by the photoelectric cell, through the control unit and the servo drive mechanism, the tracking and sealing of the sealing piston to the water suction port on the vacuum suction tube that is not covered by the cloth is realized. The cloth is dehydrated by a belt-pressing vacuum dehydration device. The belt-pressing vacuum dehydration device includes a vacuum water absorption device for sucking the water content of the cloth and a rotary belt pressure mechanism arranged above the vacuum water absorption device to adjust the water permeability of the cloth. The pressure belt compresses the cloth on the vacuum suction tube to keep the cloth with proper air flow.
需要说明的是,实际生产应用中,第一压轧装置2和第二压轧装置3可以为各自独立的压轧装置,也可以是两组压轧装置连续设置在同一个机架上,只要能够起到分别连续定量涂覆两种溶液的作用即可。染料可以添加到第一压轧装置2的料槽里面,也可以添加到第二压轧装置3的料桶7里面,向对应的,助剂则添加到第二压轧装置3的料桶7里面,也可以添加到第一压轧装置2的料槽里面,优选染料添加到第一压轧装置2的料槽里面,助剂则添加到第二压轧装置3的料桶7里面。It should be noted that in actual production applications, the first rolling device 2 and the second rolling device 3 can be independent rolling devices, or two groups of rolling devices can be continuously arranged on the same frame, as long as It only needs to be able to continuously and quantitatively coat the two solutions respectively. The dyestuff can be added to the trough of the first calendering device 2, or can be added to the barrel 7 of the second calendering device 3, and correspondingly, the auxiliary agent is then added to the barrel 7 of the second calendering device 3 Inside, it can also be added to the trough of the first calendering device 2, preferably the dyestuff is added to the trough of the first calendering device 2, and the auxiliary agent is added to the hopper 7 of the second calendering device 3.
进一步地,第一压轧装置2与第二压轧装置3之间设置有染料自然扩散渗透装置17或/和第一加热装置,第一压轧装置2的料槽内容置有染料、除氧酶或/和渗透剂或/和防泳移剂。Further, a dye natural diffusion and penetration device 17 or/and a first heating device are arranged between the first calendering device 2 and the second calendering device 3, and dyestuff, deoxidizing Enzymes or/and penetrants or/and anti-migration agents.
染料自然扩散渗透装置17为导轮式储布架,为节省空间,两排或多排导轮呈上下分布于机架上,布料以蛇形依次穿过导轮,优选储布架的上方或侧旁还设置有风机,通过风管或风罩吹向布料。浸轧了染料的布料经过染料自然扩散渗透装置17处理后,染料或/和助剂均匀地渗透、扩散分布在布料的纤维纱线表面。如果助剂为除氧酶,则通过自然扩散渗透处理后,除氧酶可以消除布料在前处理阶段所携带的双氧水,利于后续染色过程。Dye natural diffusion and penetration device 17 is a guide wheel type cloth storage rack. In order to save space, two or more rows of guide wheels are distributed up and down on the frame, and the cloth passes through the guide wheels successively in a serpentine shape. The side is also provided with a blower fan, which blows to the cloth through the air duct or the wind cover. After the dyed cloth is processed by the dye natural diffusion and penetration device 17, the dye or/and auxiliary agents are uniformly infiltrated and diffused on the surface of the fiber yarn of the cloth. If the auxiliary agent is deoxygenase, after the natural diffusion and infiltration treatment, the deoxygenase can eliminate the hydrogen peroxide carried by the fabric in the pretreatment stage, which is beneficial to the subsequent dyeing process.
优选第一压轧装置2与第二压轧装置3之间设置有加热装置,用以加速染料的扩散、渗透效果。加热装置为加热轮21式加热装置或第一内置导轮式烘箱或第一拉幅定型机。为节省空间及节能,优选两排或多排导轮呈上下分布于机架上,布料以蛇形依次穿过导轮,远红外线加热管对应于布料的两个面在竖直方向上相对设置,优选第二内置导轮式烘箱的上方或侧旁还设置有风机,通过风管或风罩吹向布料。Preferably, a heating device is provided between the first calendering device 2 and the second calendering device 3 to accelerate the diffusion and penetration of the dye. The heating device is a heating wheel 21 type heating device or a first built-in guide wheel oven or a first tenter setting machine. In order to save space and save energy, preferably two or more rows of guide wheels are distributed up and down on the frame, the cloth passes through the guide wheels sequentially in a serpentine shape, and the far-infrared heating tubes are arranged opposite to each other in the vertical direction corresponding to the two sides of the cloth , preferably a fan is also arranged above or beside the second built-in guide wheel oven, blowing to the cloth through the air duct or the air hood.
进一步地,在布料进入第一压轧装置2之前还设置有冷却装置,冷却装置为风冷或冷却轮水冷。Further, before the cloth enters the first rolling device 2, a cooling device is provided, and the cooling device is air-cooled or cooling wheel water-cooled.
进一步地,第二压轧装置3与连续蒸化装置4之间还设置有预烘装置18。预烘装置18为加热轮21式加热装置或内置导轮式烘箱或拉幅定型机,对浸轧染料后布料中的含水量进行定量烘干,使进入连续蒸化装置4的布料含水量低于40%(优选为30%),防止染料在连续蒸化装置4中过度泳移。Further, a pre-drying device 18 is also provided between the second rolling device 3 and the continuous steaming device 4 . The pre-drying device 18 is a heating wheel 21 type heating device or a built-in guide wheel-type oven or a tenter setting machine, which quantitatively dries the water content in the cloth after dye padding, so that the water content of the cloth entering the continuous steaming device 4 is low. At 40%, preferably 30%, excessive migration of the dye in the continuous evaporation unit 4 is prevented.
预烘装置18还可以为远红外线加热装置,远红外线加热管对应于布料的两个面设置。为节省空间及节能,可采用两排或多排导轮呈上下分布于机架上,布料以蛇形依次穿过导轮,远红外线加热管对应于布料的两个面在竖直方向上相对设置,优选内置导轮式烘箱的上方或侧旁还设置有风机,通过风管或风罩吹向布料。The pre-drying device 18 can also be a far-infrared heating device, and the far-infrared heating tubes are arranged corresponding to the two faces of the cloth. In order to save space and energy, two or more rows of guide wheels can be used to distribute up and down on the frame, and the fabric passes through the guide wheels in a serpentine order, and the far-infrared heating tubes correspond to the two sides of the fabric in the vertical direction. Setting, preferably the top or side of the built-in guide wheel oven is also provided with a fan, which blows to the cloth through the air duct or the wind cover.
优选预烘装置18采用拉幅定型机非接触式预烘,进一步,在拉幅定型机的前段设置红外线加热预烘,一组或多组红外线发热管对应于布料的两个面排列设置,第二拉幅定型机的后段采用蒸汽或导热油或天然气产生的热风加热预烘,热风风管向布料的两个面对应设置。Preferably, the pre-drying device 18 adopts the non-contact pre-drying of the stenter setting machine. Further, an infrared heating pre-drying is arranged in the front section of the stenter setting machine. One or more sets of infrared heating tubes are arranged corresponding to the two surfaces of the cloth. The rear section of the two-stenter setting machine is heated and pre-dried by hot air generated by steam, heat transfer oil or natural gas, and the hot air ducts are set correspondingly to the two sides of the fabric.
进一步地,连续蒸化装置4为加热大轮式连续蒸化装置4,加热大轮式连续蒸化装置4包括大直径加热轮19,包覆于大直径加热轮19外圆面的输送带装置,输送带装置包括耐高温输送带20、输送带支撑装置、输送带纠偏装置;耐高温输送带20的其中一部分包覆压制在大直径加热轮19的外圆面,耐高温输送带20与大直径加热轮19之间形成一个连续且封闭的布料输送通道,布料输送通道的前方为布料输送通道的入口,布料输送通道的后方为布料输送通道出口,布料从布料输送通道入口进入布料输送通道,从布料输送通道出口离开布料输送通道。Further, the continuous steaming device 4 is a heating large wheel type continuous steaming device 4, and the heating large wheel type continuous steaming device 4 includes a large-diameter heating wheel 19, and a conveyor belt device coated on the outer surface of the large-diameter heating wheel 19 , the conveyor belt device includes a high temperature resistant conveyor belt 20, a conveyor belt support device, and a conveyor belt correction device; a part of the high temperature resistant conveyor belt 20 is coated and pressed on the outer circular surface of the large diameter heating wheel 19, and the high temperature resistant conveyor belt 20 and the large A continuous and closed cloth conveying passage is formed between the diameter heating wheels 19, the front of the cloth conveying passage is the entrance of the cloth conveying passage, the rear of the cloth conveying passage is the cloth conveying passage outlet, and the cloth enters the cloth conveying passage from the entrance of the cloth conveying passage, Leave the cloth conveying channel from the outlet of the cloth conveying channel.
需要说明的是,含有染液和助剂的布料进入连续蒸化装置4后由大直径加热轮19加热,加热过程中布料被压制于大直径加热轮19和耐高温输送带20之间,布料所携带的水分被加热后变成蒸汽,存在于大直径加热轮19和耐高温输送带20之间,也就是说布料的周围是高温的水蒸气和染料及助剂,此高温的水蒸气能够润湿、溶胀纤维,对纤维具有一定的增塑作用,并提高纤维分子的动能,加速纤维分子的运动,使得纤维的分子结构扩张,分子间隙增大,有利于染料分子进入纤维分子间隙之中。It should be noted that, after the cloth containing dye liquor and auxiliary agent enters the continuous steaming device 4, it is heated by the large-diameter heating wheel 19. During the heating process, the cloth is pressed between the large-diameter heating wheel 19 and the high-temperature-resistant conveyor belt 20, and the cloth The carried moisture becomes steam after being heated, and exists between the large-diameter heating wheel 19 and the high-temperature-resistant conveyor belt 20, that is to say, the cloth is surrounded by high-temperature water vapor, dyes and auxiliary agents, and this high-temperature water vapor can Wetting and swelling fibers have certain plasticizing effect on fibers, increase the kinetic energy of fiber molecules, accelerate the movement of fiber molecules, expand the molecular structure of fibers, increase the molecular gap, and facilitate the entry of dye molecules into the gap between fiber molecules .
染料在高温升华状态下,其染料分子被包覆于大直径加热轮19和耐高温输送带20之间,不会挥发、逸散到大气之中,在整个加热过程中染料分子都与布料纤维分子紧密接触,整个加热过程染料分子都充分混合于高温水蒸汽之中,在高温水分子的媒介作用下,染料分子更加容易进入纤维分子间隙之中,使得布料纤维能够尽可能多地吸附、接纳染料分子,因此用本发明方法染色染料利用率高,并且得色量较深,节省染料的同时减轻后续的水洗负担。When the dye is sublimated at high temperature, its dye molecules are coated between the large-diameter heating wheel 19 and the high-temperature-resistant conveyor belt 20, and will not volatilize or escape into the atmosphere. The molecules are in close contact, and the dye molecules are fully mixed in the high-temperature water vapor during the entire heating process. Under the mediation of high-temperature water molecules, the dye molecules are more likely to enter the gaps between the fiber molecules, so that the fabric fibers can absorb and accept as much as possible. Dye molecules, so dyeing by the method of the present invention has a high utilization rate of dyes, and the color yield is relatively deep, saving dyes and reducing the burden of subsequent washing.
进一步地,大直径加热轮19和包覆于大直径加热轮19外的耐高温输送带20的外圆周设有若干组压轮,对耐高温输送带20和大直径加热轮19之间的布料间歇性地施加压力。染料随着布料运行,温度由低到高,染料分子动能由小到大,染料分子随着布料在行进过程中依次经过若干组压轮间歇性地压轧。布料在高温的水蒸气的润湿、溶胀的同时被各组压轮间歇性地压轧,对于高温溶胀状态下纤维的微结构而言,相当于经过了若干次的呼吸运动,在压轮压轧的时候纤维分子间隙缩小,在没有被压轧的时候纤维分子间隙变大,使分子间隙内形成负压,染料分子被轧(吸)入纤维的分子间隙之中,初期由于温度较低,只是较小的染料分子能够被轧入纤维的分子间隙之中,随着不断运行,纤维及水和染料分子的温度不断升高,纤维分子间隙变大,染料分子动能变大,较大的染料分子也能进入纤维的分子间隙之中,后期,由于温度最高,纤维分子间隙变得最大,而分散染料染料分子达到了升华状态,此时分散染料染料分子几乎全部升华为单分子的气态结构,所以分散染料染料分子在压轮对纤维微结构的负压作用下能够尽可能多地被吸附进入纤维的分子间隙之中。对于活性染料而言,在连续且封闭的高温环境下,活性染料在碱性条件下,活性染料和布料更容易产生共价键的结合,提高了活性染料在布料上的固色率。固色率的提高,意味着浮色减少、后处理负担的减轻和色牢度的提高。Further, the outer circumference of the large-diameter heating wheel 19 and the high-temperature-resistant conveyor belt 20 coated on the outside of the large-diameter heating wheel 19 is provided with several groups of pressure wheels, and the cloth between the high-temperature-resistant conveyor belt 20 and the large-diameter heating wheel 19 Apply pressure intermittently. The dye runs along with the cloth, the temperature goes from low to high, and the kinetic energy of the dye molecules increases from small to large. The dye molecules pass through several sets of pressing wheels intermittently as the cloth travels. The fabric is intermittently pressed by each set of rollers while it is wetted and swelled by high-temperature water vapor. For the microstructure of the fiber in the high-temperature swelling state, it is equivalent to several breathing movements. When rolling, the molecular gap of the fiber shrinks, and when it is not rolled, the molecular gap of the fiber becomes larger, so that a negative pressure is formed in the molecular gap, and the dye molecules are rolled (absorbed) into the molecular gap of the fiber. Due to the low temperature at the beginning, Only smaller dye molecules can be rolled into the molecular gap of the fiber. With continuous operation, the temperature of the fiber, water and dye molecules continues to rise, the molecular gap of the fiber becomes larger, and the kinetic energy of the dye molecule becomes larger. The larger dye Molecules can also enter the molecular gap of the fiber. In the later stage, due to the highest temperature, the molecular gap of the fiber becomes the largest, and the disperse dye molecules reach the sublimation state. At this time, the disperse dye molecules are almost all sublimated into single-molecule gaseous structures. Therefore, the disperse dye molecules can be absorbed into the molecular gap of the fiber as much as possible under the negative pressure of the pressure wheel on the fiber microstructure. For reactive dyes, in a continuous and closed high-temperature environment, under alkaline conditions, reactive dyes and fabrics are more likely to produce covalent bonds, which improves the color fixation rate of reactive dyes on fabrics. The improvement of color fixing rate means the reduction of floating color, the reduction of post-processing burden and the improvement of color fastness.
活性染料蒸化温度一般控制在160℃左右,为避免工作温度与环境温度相差较大,造成左中右色差,可在大直径加热轮19的两个端面设置保温层,进一步,还可以在大直径加热轮19的两端的表面或内部设置电热管等补充加热及控制装置。The steaming temperature of reactive dyes is generally controlled at about 160°C. In order to avoid the large difference between the working temperature and the ambient temperature, resulting in color difference between the left, middle and right, an insulation layer can be installed on the two end faces of the large-diameter heating wheel 19. The surface of the two ends of the diameter heating wheel 19 or inside are provided with supplementary heating and control devices such as electric heating tubes.
进一步地,为防止大直径加热轮19和耐高温输送带20之间的水蒸气从耐高温输送带20的两边逸出,耐高温输送带20贴近大直径加热轮19轮面的两边设有向大直径加热轮19轮面方向凸起的挡条(挡圈),大直径加热轮19及耐高温输送带20的支撑导轮对应于挡条处设置有凹槽(也可以利用大直径加热轮19及耐高温输送带20的支撑导轮两端的边缘作为凹槽),运行时挡条啮合于凹槽内。相当于三角皮带啮合于对应的皮带轮之中,能够有效阻挡水蒸气从两侧逸出,挡条与凹槽同时起到输送带限位纠偏的作用。Further, in order to prevent the water vapor between the large-diameter heating wheel 19 and the high-temperature-resistant conveyor belt 20 from escaping from both sides of the high-temperature-resistant conveyor belt 20, the two sides of the high-temperature-resistant conveyor belt 20 that are close to the large-diameter heating wheel 19 wheel surfaces are provided with a direction Large-diameter heating wheel 19 is provided with a protruding retaining bar (retaining ring) in the direction of the wheel surface, and the supporting guide wheel of large-diameter heating wheel 19 and high-temperature-resistant conveyor belt 20 is provided with a groove corresponding to the retaining bar (large-diameter heating wheel can also be used) 19 and the edges of the two ends of the support guide wheel of the high temperature resistant conveyor belt 20 are used as grooves), and the retaining bars are engaged in the grooves during operation. It is equivalent to the meshing of the V-belt in the corresponding pulley, which can effectively prevent water vapor from escaping from both sides, and the bar and the groove simultaneously play the role of limiting and correcting the deviation of the conveyor belt.
也可将压轮轮面的两端的直径加大,或做成通常所说的“中低”,则压轮对耐高温输送带20施加压力时,两端压力较大,也有利于保持耐高温输送带20和大直径加热轮19之间的水蒸气不从两端逸出。It is also possible to increase the diameters of the two ends of the pressure wheel surface, or make it commonly known as "middle and low". The water vapor between the high-temperature conveyor belt 20 and the large-diameter heating wheel 19 does not escape from both ends.
还可以将大直径加热轮19的两端各设计一个突出于轮面的挡圈,优选挡圈的内边缘为斜面,左右两个斜面组成一个类似三角皮带的皮带轮,而耐高温输送带20类似一条三角皮带,耐高温输送带20的两端与挡圈的斜面配合设置,有利于保持耐高温输送带20和大直径加热轮19之间的水蒸气不从两端逸出。It is also possible to design a retaining ring protruding from the wheel surface at both ends of the large-diameter heating wheel 19. The inner edge of the preferred retaining ring is a bevel, and the left and right bevels form a pulley similar to a V-belt, and the high-temperature-resistant conveyor belt 20 is similar. A V-belt, the two ends of the high-temperature-resistant conveyor belt 20 are arranged in cooperation with the slope of the retaining ring, which helps to keep the water vapor between the high-temperature-resistant conveyor belt 20 and the large-diameter heating wheel 19 from escaping from the two ends.
总之,通过在耐高温输送带20和大直径加热轮19轮面的两边设计挡条或挡圈达到耐高温输送带20和大直径加热轮19之间的水蒸气不从两端逸出的目的即可。In a word, the water vapor between the high-temperature-resistant conveyor belt 20 and the large-diameter heating wheel 19 does not escape from both ends by designing retaining strips or retaining rings on both sides of the high-temperature-resistant conveyor belt 20 and the large-diameter heating wheel 19 That's it.
需要说明的是,耐高温输送带20不仅要能够耐高温,还要选择输送带的材质不易吸收染料分子,首选耐高温输送带20工作面的材质为硅胶或铁氟龙或羊毛混纺或杜邦KEVLAR纤维或间位芳香族聚酞胺纤维(Nomex)或不锈钢等既能够耐高温又不容易吸附染料分子的材质。大直径加热轮19为电热或导热油或蒸汽加热。大直径加热轮19外表面为不锈钢或工业硬铬电镀或铁氟龙喷涂或贴覆铁氟龙胶布。It should be noted that the high temperature resistant conveyor belt 20 should not only be able to withstand high temperature, but also choose the material of the conveyor belt that is not easy to absorb dye molecules. The preferred material for the working surface of the high temperature resistant conveyor belt 20 is silica gel or Teflon or wool blend or DuPont KEVLAR Materials such as fiber or meta-aromatic polyamide fiber (Nomex) or stainless steel can withstand high temperature and are not easy to adsorb dye molecules. The large-diameter heating wheel 19 is heated by electric heating or thermal oil or steam. The outer surface of the large-diameter heating wheel 19 is stainless steel or industrial hard chrome plating or Teflon spraying or pasting Teflon adhesive tape.
由于染料、助剂、蒸汽在加热大轮式连续蒸化装置4运行过程中一直被包覆于耐高温输送带20和大直径加热轮19轮面之间,不容易逸散出去,染料、助剂只能与布料反应或结合,染料、助剂的利用率高,蒸汽的湿度和温度容易控制,容易保证产品品质。Because dyestuff, auxiliary agent, steam are coated between the high-temperature-resistant conveyor belt 20 and the wheel surface of large-diameter heating wheel 19 during the operation of heating large wheel type continuous steaming device 4, it is not easy to escape, dyestuff, auxiliary The agent can only react or combine with the cloth, the utilization rate of dyes and additives is high, the humidity and temperature of the steam are easy to control, and it is easy to ensure product quality.
进一步地,连续蒸化装置4为布料连续循环加热烘干机;布料连续循环加热烘干机包括第二机架、设置于布料连续循环加热烘干机入口处的导轮或/和展开轮、依次连续设置的若干个加热轮21,加热轮21依次为第一加热轮21、第二加热轮21、第N-X加热轮21、第N加热轮21,N为大于4的正整数,X为大于或等于零的正整数,第一个加热轮21与第N加热轮21首尾连接设置,形成一个封闭的布料循环加热烘干输送系统;Further, the continuous steaming device 4 is a cloth continuous circulation heating dryer; the cloth continuous circulation heating dryer includes a second frame, a guide wheel or/and an unfolding wheel arranged at the entrance of the cloth continuous circulation heating dryer, A number of heating wheels 21 arranged continuously in sequence, the heating wheels 21 are the first heating wheel 21, the second heating wheel 21, the N-X heating wheel 21, and the Nth heating wheel 21, N is a positive integer greater than 4, and X is greater than Or a positive integer equal to zero, the first heating wheel 21 and the Nth heating wheel 21 are connected end to end to form a closed cloth circulation heating and drying conveying system;
布料在布料循环加热烘干输送系统的移动轨迹为不规则的渐开线状轨迹,布料的输出口位于渐开线状轨迹的始端或末端,布料的输入口设置于渐开线状轨迹的末端或始端,各个加热轮21依次间隔地分布于渐开线状轨迹上,布料多次经过加热轮21时的移动轨迹相互间隔并呈层叠状;各加热轮21共用同一个驱动装置,驱动装置与其中一个加热轮21连接,相邻两个加热轮21之间通过齿轮或链条或传动皮带依次传递动力;加热轮21的端部连接有接头,接头与通过管道与导热油或蒸汽连接,导热油或蒸汽通过管道和接头通入加热轮21。The moving track of the cloth in the cloth cycle heating and drying conveying system is an irregular involute track, the output port of the cloth is located at the beginning or end of the involute track, and the input port of the cloth is set at the end of the involute track Or at the beginning, each heating wheel 21 is distributed on the involute track at intervals successively, and the moving tracks when the cloth passes through the heating wheel 21 for many times are spaced from each other and are stacked; each heating wheel 21 shares the same driving device, and the driving device and One of the heating wheels 21 is connected, and the power is sequentially transmitted between two adjacent heating wheels 21 through gears or chains or transmission belts; Or steam passes into the heating wheel 21 through pipelines and joints.
需要说明的是,本实施例中的布料连续循环加热烘干机具体工作流程步骤包括:It should be noted that the specific workflow steps of the cloth continuous circulation heating dryer in this embodiment include:
步骤1、布料经布料发送装置1从布料连续循环加热烘干机入口处第一次进入布料循环加热烘干输送系统,依次环绕穿过各加热轮21,同时被第一次加热。Step 1. The cloth enters the cloth circulation heating and drying conveying system for the first time from the entrance of the cloth continuous circulation heating dryer through the cloth sending device 1, and passes through each heating wheel 21 successively, and is heated for the first time at the same time.
步骤2、布料从第N-X加热轮21进入第一压轧装置2,从料槽进入第一压轧装置2,被第一压轧装置2的轧辊压轧后得到定量的染液。Step 2, the cloth enters the first rolling device 2 from the N-X heating wheel 21, enters the first rolling device 2 from the trough, and is rolled by the rolls of the first rolling device 2 to obtain quantitative dye liquor.
步骤3、布料浸轧染料溶液后进入第二压轧装置3,被第二压轧装置3定量施加助剂,压轧后得到定量的助剂溶液。Step 3: After the cloth is dipped with the dye solution, it enters the second calendering device 3, and the auxiliary agent is quantitatively applied by the second calendering device 3, and a quantitative auxiliary agent solution is obtained after calendering.
步骤4、布料第二次进入布料循环加热烘干输送系统,依次环绕穿过各加热轮21,同时被第二次加热。Step 4, the cloth enters the cloth circulation heating and drying conveying system for the second time, passes through each heating wheel 21 in turn, and is heated for the second time at the same time.
步骤5、当布料第二次到达第一压轧装置2或/和第二压轧装置3时,布料从第一压轧装置2或/和第二压轧装置3侧旁绕开第一压轧装置2或/和第二压轧装置3,经第N-X加热轮21第三次进入布料加热烘干输送系统,然后被设置于其中一个或多个加热轮21旁的轧辊压轧,此时,共有三层布料在此处同时被压轧,布料在步骤2得到的定量的染液重新分布到三层布料上面,减少了单层布料的带液量,然后布料第三次依次环绕穿过加热轮21,同时被第三次加热。Step 5. When the cloth arrives at the first rolling device 2 or/and the second rolling device 3 for the second time, the cloth bypasses the first pressing device 2 or/and the second rolling device 3 from the side of the first pressing device. The rolling device 2 or/and the second rolling device 3 enter the cloth heating and drying conveying system for the third time through the N-X heating wheels 21, and are then pressed by the rolls arranged beside one or more of the heating wheels 21. At this time , a total of three layers of fabrics are rolled here at the same time, and the quantitative dye solution obtained in step 2 is redistributed on the three layers of fabrics, reducing the amount of liquid carried by the single layer of fabrics, and then the fabrics are passed around for the third time The heating wheel 21 is heated for the third time simultaneously.
步骤6、从布料加热烘干输送系统的出口输出到成品收集装置5被收集为成品。Step 6: Output from the outlet of the cloth heating and drying conveying system to the finished product collecting device 5 to be collected as finished product.
传统的连续染色的加热固色阶段受到反应时间的制约,因此在有限的场地设备条件下如何有效提高反应的时间显得尤为重要,本实例很好地解决了这个问题,使得布料可以在同一个连续蒸化装置4内连续多次地进行蒸化固色操作,保证品质的同时提高了产能。由于受到了多次的加热烘干的过程,布料在加热装置处的加热时间随加热次数被成倍地延长,这样不单可以减少设备长度,同样长度的设备延长了布料由于在一定的湿度条件下被加热而引起的蒸化、增塑作用的时间,不单利于分散染料与布料纤维的结合,并延长了活性染料等染料的化学反应时间,使各种染料能够有足够的时间充分地与纤维结合。The heating and fixing stage of traditional continuous dyeing is restricted by the reaction time, so how to effectively improve the reaction time is particularly important under the condition of limited site equipment. This example solves this problem well, so that the fabric can be dyed in the same continuous The steaming and color-fixing operations are continuously performed multiple times in the steaming device 4, which improves the production capacity while ensuring the quality. Due to the process of heating and drying for many times, the heating time of the cloth at the heating device is doubled with the number of times of heating, which not only reduces the length of the equipment, but also prolongs the length of the cloth due to the same length of equipment. The time of steaming and plasticizing caused by heating is not only conducive to the combination of disperse dyes and fabric fibers, but also prolongs the chemical reaction time of reactive dyes and other dyes, so that various dyes can have enough time to fully combine with fibers .
由于定量的染液分布到三层布料上面,减少了单层布料的带液量,可以有效地防止染料在高温状态下的泳移问题。Since the quantitative dye solution is distributed on the three-layer fabric, the amount of liquid carried by the single-layer fabric is reduced, which can effectively prevent the problem of dye migration at high temperature.
进一步地,连续蒸化装置4为多加热轮21式加热装置;多加热轮21式加热装置包括多个加热轮21,多个加热轮21相互之间通过齿轮或链条或传动皮带传递动力,多加热轮21式加热装置还包括有加热组件及温控组件,温控组件与加热组件电性连接,加热轮21的加热温度设置为80℃-210℃。Further, the continuous steaming device 4 is a multi-heating wheel 21-type heating device; the multi-heating wheel 21-type heating device includes a plurality of heating wheels 21, and the plurality of heating wheels 21 transmit power through gears or chains or transmission belts. The heating wheel 21 type heating device also includes a heating component and a temperature control component, the temperature control component is electrically connected to the heating component, and the heating temperature of the heating wheel 21 is set at 80°C-210°C.
进一步,还包括保温板,加热轮21位于保温板之间构成的空间内,保温板之间形成一个封闭的加热蒸化空间。加热蒸化空间设置有布料的进口和出口,布料进入连续蒸化装置4后由加热装置加热,加热过程中布料所携带的水分被加热后变成蒸汽,存在于加热轮21和保温板之间,也就是说布料的周围是高温的水蒸气,此高温的水蒸气能够润湿、溶胀纤维,并提高纤维分子的动能,加速纤维分子的运动,使得纤维的分子结构扩张,分子间隙增大,有利于染料分子进入纤维分子间隙之中。Further, heat preservation boards are also included, the heating wheel 21 is located in the space formed between the heat preservation boards, and a closed heating and vaporizing space is formed between the heat preservation boards. The heating and steaming space is provided with the inlet and outlet of the cloth. After the cloth enters the continuous steaming device 4, it is heated by the heating device. During the heating process, the moisture carried by the cloth is heated and becomes steam, which exists between the heating wheel 21 and the heat preservation board. That is to say, the cloth is surrounded by high-temperature water vapor, which can wet and swell the fibers, increase the kinetic energy of the fiber molecules, accelerate the movement of the fiber molecules, expand the molecular structure of the fibers, and increase the molecular gap. It is beneficial for dye molecules to enter the gap between fiber molecules.
优选加热蒸化空间还连接有蒸汽供应装置,蒸汽供应装置包括相互连接的气源、管道、阀门、温度和湿度控制装置等。进一步优选保温板的顶部为锥形或弧形设计,以免水蒸气遇冷后形成水滴滴落在布料上。Preferably, the heating and steaming space is also connected with a steam supply device, and the steam supply device includes interconnected gas sources, pipelines, valves, temperature and humidity control devices, and the like. It is further preferred that the top of the insulation board is designed in a conical or arc shape, so as to prevent the water vapor from forming water droplets and dripping on the cloth when it is cooled.
优选热蒸化空间还设置有恒温恒湿控制装置,恒温恒湿控制装置包括电性连接的温度检测、控制装置,及电性连接的湿度检测、控制装置,确保布料在述连续蒸化装置4内按设定的温度和湿度进行蒸化操作。Preferably, the thermal steaming space is also provided with a constant temperature and humidity control device, which includes an electrically connected temperature detection and control device, and an electrically connected humidity detection and control device, so as to ensure that the cloth is in the continuous steaming device 4 The steaming operation is carried out according to the set temperature and humidity.
优选连续蒸化装置4的入口设置有汽封装置,气风装置为设置于连续蒸化装置4的入口的蒸汽喷射装置,通过蒸汽喷射装置喷射的蒸汽把连续蒸化装置4的入口与外部隔断,采取汽封时不但可以降低固色液的用量,而且相对地也提高了得色量。Preferably, the entrance of the continuous steaming device 4 is provided with a steam sealing device, and the air blowing device is a steam injection device arranged at the entrance of the continuous steaming device 4, and the steam sprayed by the steam injection device isolates the entrance of the continuous steaming device 4 from the outside , when the steam seal is adopted, it can not only reduce the amount of color fixing solution, but also relatively increase the color yield.
进一步地,连续蒸化装置4内,加热轮21的左右两边对应的位置设有加热组件,左、右加热及温控组件用以补充并控制两边的温度。加热组件为电热管或石英管加热,或导热油/天然气热风加热,或蒸汽加热。优选加热组件为可移动式设计,比如前后移动、左右移动、上下移动,以利于生产前的牵料动作,和生产后的清洁工作。连续蒸化装置4还设有抽风装置,抽风装置设于连续蒸化装置4的上方或侧面,将加热组件内多余的水蒸气抽出机器外面。Furthermore, in the continuous steaming device 4, heating components are provided at corresponding positions on the left and right sides of the heating wheel 21, and the left and right heating and temperature control components are used to supplement and control the temperature on both sides. The heating element is heated by electric heating tube or quartz tube, or heat transfer oil/natural gas hot air, or steam heating. Preferably, the heating assembly is designed to be movable, such as moving back and forth, moving left and right, and moving up and down, so as to facilitate the pulling action before production and the cleaning work after production. The continuous steaming device 4 is also provided with an exhaust device, which is arranged on the top or side of the continuous steaming device 4, and exhausts excess water vapor in the heating assembly to the outside of the machine.
优选连续蒸化装置4按流程先后分为第一、第二、第三加热区,优选每个加热区又分别分设有左、右两个加热及温控组件。温控组件的感温装置优选为非接触式温度传感器。第一加热区温度设置为80-130℃,第二加热区温度设置为100-160℃,第三加热区温度设置为140-210℃。Preferably, the continuous steaming device 4 is successively divided into first, second and third heating zones according to the process flow, and each heating zone is preferably separately provided with left and right heating and temperature control components. The temperature sensing device of the temperature control component is preferably a non-contact temperature sensor. The temperature of the first heating zone is set at 80-130°C, the temperature of the second heating zone is set at 100-160°C, and the temperature of the third heating zone is set at 140-210°C.
加热轮21通过旋转接头1506、管道与热水、导热油、蒸汽源发生装置连通。加热装置包括但不限于微波加热装置、卤素灯管、红外线电热管加热装置、蒸汽加热装置、导热油加热装置、天然气燃烧机加热装置、生物颗粒燃烧机加热装置或热风加热装置。The heating wheel 21 communicates with hot water, heat transfer oil, and steam source generators through the rotary joint 1506 and the pipeline. Heating devices include, but are not limited to, microwave heating devices, halogen lamp tubes, infrared electric heating tube heating devices, steam heating devices, thermal oil heating devices, natural gas burner heating devices, biological particle burner heating devices or hot air heating devices.
进一步地,为保持所有加热轮21同步,相邻两支加热轮21之间采用齿轮传动。Further, in order to keep all heating wheels 21 synchronous, gear transmission is adopted between two adjacent heating wheels 21 .
进一步地,为避免两支加热轮21之间的布料被过度拉长,齿轮与加热轮21的轴颈之间设有单向轴承或扭力限制器。Further, in order to prevent the cloth between the two heating wheels 21 from being stretched excessively, a one-way bearing or a torque limiter is provided between the gear and the journal of the heating wheel 21 .
进一步地,由于布料在运行过程中不可避免会被拉长,为使布料在运行过程中不至于过度松弛,连续蒸化装置4的所有加热轮21按布料运行轨迹顺序设置,加热轮21的表面线速度依次加,也即是加热轮21直径依次增加,对相邻的2支加热轮21而言,优选工艺流程后面的加热轮21直径比前面的加热轮21直径增加万分之一至百分之一。Further, since the cloth will inevitably be elongated during operation, in order to prevent excessive relaxation of the cloth during operation, all heating wheels 21 of the continuous steaming device 4 are arranged in sequence according to the running track of the cloth, and the surface of the heating wheel 21 The linear speed increases sequentially, that is, the diameter of the heating wheel 21 increases sequentially. For the two adjacent heating wheels 21, it is preferable that the diameter of the heating wheel 21 at the back of the process flow is increased by one ten-thousandth to one hundredth of the diameter of the heating wheel 21 at the front. one-third.
进一步地,连续蒸化装置4的后方还设置有冷却装置,冷却装置为风冷或冷却轮水冷。Further, a cooling device is provided behind the continuous steaming device 4, and the cooling device is air-cooled or cooling wheel water-cooled.
进一步地,还包括第三压轧装置、导布轮装置、成品收集装置5;Further, it also includes a third rolling device, a cloth guide wheel device, and a finished product collecting device 5;
第一压轧装置2、第二压轧装置3、第三压轧装置为连续地设置在同一个机架上的压轧装置,压轧装置至少包括依次设置并依次相互压轧的第一轧辊10、第二轧辊11、第三轧辊12、第四轧辊13以及第五轧辊22,第一轧辊10与第二轧辊11组成第一压轧装置2,第二轧辊11与第三轧辊12组成第二压轧装置3,第三轧辊12、第四轧辊13及第五轧辊22组成第三压轧装置,第二压轧装置3为定量涂覆压轧装置,至少第三轧辊12为内注式涂布辊6;第一轧辊10的下方设置有容置液态染料或功能性涂料的料槽,连续蒸化装置4为环形拉幅定型机;The first rolling device 2, the second rolling device 3, and the third rolling device are rolling devices continuously arranged on the same stand, and the rolling devices at least include first rolls that are arranged in sequence and are pressed against each other in sequence 10, the second roll 11, the third roll 12, the fourth roll 13 and the fifth roll 22, the first roll 10 and the second roll 11 form the first rolling device 2, the second roll 11 and the third roll 12 form the first Two calendering devices 3, the third roller 12, the fourth roller 13 and the fifth roller 22 form the third calendering device, the second calendering device 3 is a quantitative coating calendering device, at least the third roller 12 is an inner injection type Coating roll 6; a trough for accommodating liquid dye or functional coating is arranged under the first roll 10, and the continuous steaming device 4 is a ring tenter setting machine;
导布轮装置至少包括第一导布轮、第二导布轮、第三导布轮、第四导布轮以及第五导布轮;第一导布轮设置于第三轧辊12与第四轧辊13之间的下方;第二导布轮位于连续蒸化装置4的出口位置,第三导布轮位于布料发送装置1与成品收集装置5之间,引导布料进入压轧装置或成品收集装置5;第四导布轮位于第三导布轮和第五导布轮之间,引导布料进入压轧装置,第五导布轮位于第四和第五轧辊22之间的上方,引导布料进入第四和第五轧辊22之间,第六导布轮位于布料发送装置1和第一轧辊10之间,引导布料进入第一轧辊10和第二轧辊11之间,或引导布料进入料槽;The cloth guide wheel device at least includes a first cloth guide wheel, a second cloth guide wheel, a third cloth guide wheel, a fourth cloth guide wheel and a fifth cloth guide wheel; the first cloth guide wheel is arranged on the third roller 12 and the fourth cloth guide wheel. The bottom between the rolls 13; the second cloth guide wheel is located at the outlet of the continuous steaming device 4, and the third cloth guide wheel is located between the cloth sending device 1 and the finished product collection device 5, guiding the cloth into the rolling device or the finished product collection device 5; The fourth cloth guide wheel is located between the third cloth guide wheel and the fifth cloth guide wheel, guiding the cloth into the rolling device, and the fifth cloth guide wheel is located above the fourth and fifth rollers 22, guiding the cloth into Between the fourth and fifth rollers 22, the sixth cloth guide wheel is located between the cloth sending device 1 and the first roller 10, and guides the cloth to enter between the first roller 10 and the second roller 11, or guides the cloth to enter the trough;
布料的移动轨迹为不规则的渐开线状轨迹,成品收集装置5位于渐开线状轨迹的末端,布料发送装置1位于渐开线状轨迹的始端,第一轧辊10、第二轧辊11、第三轧辊12、第四轧辊13以及第五轧辊22之间的轧点间隔地分布于渐开线状轨迹上,并且布料至少两次经过第四轧辊13和第五轧辊22之间;第一导布轮、第二导布轮、第三导布轮、第四导布轮、第五导布轮以及第六导布轮间隔地分布于渐开线状轨迹上,并且布料至少两次经过第二导布轮;布料多次经过连续蒸化装置4时的移动轨迹相互间隔并呈层叠状;The moving track of the cloth is an irregular involute track, the finished product collecting device 5 is located at the end of the involute track, the cloth sending device 1 is located at the beginning of the involute track, the first roll 10, the second roll 11, The nip between the 3rd roll 12, the 4th roll 13 and the 5th roll 22 is distributed on the involute track at intervals, and the cloth passes between the 4th roll 13 and the 5th roll 22 at least twice; The cloth guide wheel, the second cloth guide wheel, the third cloth guide wheel, the fourth cloth guide wheel, the fifth cloth guide wheel and the sixth cloth guide wheel are distributed on the involute track at intervals, and the cloth passes through at least twice The second cloth guide wheel; when the cloth passes through the continuous steaming device 4 for many times, the moving tracks are spaced from each other and are stacked;
第五导布轮、第五轧辊22、连续蒸化装置4、第二导布轮、第三导布轮、第四导布轮、第六导布轮、第一轧辊10、第二轧辊11、第三轧辊12、第四轧辊13之间形成一个封闭的闭环结构,成品收集装置5设置于闭环结构内。Fifth cloth guide wheel, fifth roll 22, continuous steaming device 4, second cloth guide wheel, third cloth guide wheel, fourth cloth guide wheel, sixth cloth guide wheel, first roll 10, second roll 11 , the third roller 12, and the fourth roller 13 form a closed closed-loop structure, and the finished product collecting device 5 is arranged in the closed-loop structure.
需要说明的是,该连续染色设备的其中一种操作步骤:It should be noted that one of the operation steps of the continuous dyeing equipment:
步骤一、布料发送装置1将布料进行输出,布料经导布轮装置导引进入至第二轧辊11和第三轧辊12之间,被第一次压轧;Step 1, the cloth sending device 1 outputs the cloth, and the cloth is guided by the cloth guide wheel device and enters between the second roll 11 and the third roll 12, and is pressed for the first time;
步骤二、布料从所述第三轧辊12输出后进入所述连续蒸化装置4,被所述连续蒸化装置4进行第一次加热;Step 2, the cloth enters the continuous steaming device 4 after being output from the third roll 12, and is heated for the first time by the continuous steaming device 4;
步骤三、布料从所述连续蒸化装置4的出料端经导布轮装置导引进入至料槽,浸渍浆料溶液,然后布料进入到第一轧辊10和第二轧辊11之间,被第二次压轧,布料得到定量的染液;Step 3, the cloth is guided from the discharge end of the continuous steaming device 4 into the trough through the cloth guide wheel device, impregnated with the slurry solution, and then the cloth enters between the first roll 10 and the second roll 11, and is In the second rolling, the cloth gets a quantitative dye liquor;
步骤四、布料随着第二轧辊11的运转再次进入至第二轧辊11与第三轧辊12之间(或所述第三轧辊12与第四轧辊13之间),被第三次压轧,由于所述第二压轧装置3为本发明所述定量涂覆压轧装置,布料在此处被涂覆上定量的助剂,同时布料上所携带的染液被重新分配,染料和助剂被混合压轧,部分染液和助剂进入到步骤一中的布料上面,布料随着所述连续蒸化装置4的运转,被所述连续蒸化装置4进行第二次加热;Step 4, the cloth enters between the second roll 11 and the third roll 12 (or between the third roll 12 and the fourth roll 13) again with the operation of the second roll 11, and is pressed for the third time, Since the second calendering device 3 is the quantitative coating calendering device of the present invention, the cloth is coated with a quantitative auxiliary agent here, and the dye liquor carried on the cloth is redistributed simultaneously, and the dyestuff and auxiliary agent After being mixed and rolled, part of the dye liquor and auxiliaries enter the cloth in step 1, and the cloth is heated for the second time by the continuous steaming device 4 along with the operation of the continuous steaming device 4;
步骤五、布料被第二次加热后,布料从所述连续蒸化装置4的出料端离开,并经成品收集装置5收集成为成品,完成染色过程。Step 5: After the cloth is heated for the second time, the cloth leaves the discharge end of the continuous steaming device 4 and is collected by the finished product collecting device 5 to become a finished product, and the dyeing process is completed.
进一步地,所述染色方法还包括:在上述在四和步骤五之间还设置有步骤六:布料被第二次加热后,从所述连续蒸化装置4的出料端经导布轮装置导引进入至第三轧辊12与第四轧辊13之间被第四次压轧,此时布料上所携带的染液再次被分配,布料在上述步骤三中所携带的定量的染液及助剂其中一部分进入到步骤四和步骤一中的布料上面,布料随着所述连续蒸化装置4的运转,被所述连续蒸化装置4进行第三次加热;Further, the dyeing method also includes: Step 6 is also arranged between Step 4 and Step 5: after the cloth is heated for the second time, it passes through the cloth guide wheel device from the discharge end of the continuous steaming device 4 Guide to enter between the third roll 12 and the fourth roll 13 and be pressed for the fourth time. At this time, the dye liquor carried on the cloth is distributed again. The quantitative dye liquor carried by the cloth in the above-mentioned step 3 and auxiliary Part of the agent enters the cloth in step 4 and step 1, and the cloth is heated for the third time by the continuous steaming device 4 along with the operation of the continuous steaming device 4;
布料被所述连续蒸化装置4第三次加热后,按上述步骤五的过程,布料从所述连续蒸化装置4的出料端离开,并经成品收集装置5收集成为成品,完成染色过程。After the cloth is heated for the third time by the continuous steaming device 4, according to the process of the fifth step above, the cloth leaves the discharge end of the continuous steaming device 4, and is collected by the finished product collection device 5 to become a finished product, and the dyeing process is completed .
本实例染料和助剂分开添加,并且助剂为定量施加,染料和助剂得以最有效地利用,确保产品质量的同时节省成本,并且布料可以在同一个所述连续蒸化装置4内连续多次地进行蒸化固色操作,保证品质的同时提高了产能。由于定量的染液分布到三层布料上面,减少了单层布料的带液量,可以有效地防止染料在高温状态下的泳移问题。In this example, dyes and auxiliary agents are added separately, and auxiliary agents are applied quantitatively, so that dyes and auxiliary agents can be utilized most effectively, while ensuring product quality and saving costs, and the cloth can be continuously processed in the same continuous steaming device 4. Carry out steaming and color fixing operations again and again to ensure the quality and increase the production capacity. Since the quantitative dye solution is distributed on the three-layer fabric, the amount of liquid carried by the single-layer fabric is reduced, which can effectively prevent the problem of dye migration at high temperature.
进一步地,连续蒸化装置4包括烘焙箱及至少由两层输送带组成的布料输送装置;烘焙箱包含第三机架、保温板、加热装置、烘焙箱进、出口等;布料输送装置位于烘焙箱内,布料输送装置由两组输送带装置组成,两组输送带之间相互压合设置,两组输送带之间的压合部位形成布料输送通道,两组输送带在布料输送通道处夹持布料输送运行;Further, the continuous steaming device 4 includes a baking box and a cloth conveying device composed of at least two layers of conveyor belts; the baking box includes a third frame, a heat preservation board, a heating device, a baking box inlet and outlet, etc.; the cloth conveying device is located at the baking box In the box, the cloth conveying device is composed of two sets of conveyor belts, and the two sets of conveyor belts are pressed together. The pressing parts between the two sets of conveyor belts form a cloth conveying channel. Hold the cloth conveying operation;
每一组输送带装置由环形输送带、导轮、张紧装置、动力装置组成,环形输送带为耐持续工作温度高于160℃高温且不透气的环形输送带,优选该环形输送带为不锈钢输送带。Each set of conveyor belt devices consists of endless conveyor belts, guide wheels, tensioning devices, and power devices. The endless conveyor belts are endless conveyor belts that can withstand continuous operating temperatures higher than 160°C and are airtight. Preferably, the endless conveyor belts are made of stainless steel. conveyor.
经过压轧装置后的布料送入布料输送通道,加热装置加热输送带,输送带把热量传递给布料,附着在布料表面的染料在高温且封闭的环境下只能够进入布料纤维组织内部,而不会扩散到布料输送通道之外。The cloth after passing through the rolling device is sent into the cloth conveying channel, the heating device heats the conveyor belt, and the conveyor belt transfers the heat to the cloth. The dye attached to the surface of the cloth can only enter the inside of the cloth fiber tissue under high temperature and closed environment. Will spread out of the cloth conveying channel.
布料依次经过第一压轧装置2、第二压轧装置3的压轧,得到定量的染料和助剂溶液,之后进入由两组输送带相压合组成的布料输送通道,被两层输送带封闭夹持,并在高温条件下运行的同时被蒸化固色,之后由成品收集装置5收集为成品。The cloth passes through the rolling of the first rolling device 2 and the second rolling device 3 in sequence to obtain a quantitative amount of dye and additive solution, and then enters the cloth conveying channel composed of two sets of conveyor belts, and is covered by two layers of conveyor belts. Closed and clamped, steamed and fixed while operating under high temperature conditions, and then collected by the finished product collection device 5 as a finished product.
除此之外,压轧装置除第一压轧装置2、第二压轧装置3外还设置有第三、第四、、、、、、第N压轧装置,布料可以依次连续经过第一压轧装置2、连续蒸化装置4、第二压轧装置3、连续蒸化装置4,及按工艺需要更多次地进入压轧装置和蒸化装置,得到按工艺要求设定的定量的染料和助剂溶液,在高温条件下运行的同时被蒸化固色。In addition, besides the first rolling device 2 and the second rolling device 3, the rolling device is also provided with a third, fourth,,,,,, Nth rolling device, and the cloth can pass through the first rolling device successively. The rolling device 2, the continuous steaming device 4, the second rolling device 3, the continuous steaming device 4, and enter the rolling device and the steaming device more times according to the needs of the process to obtain the quantitative amount set according to the process requirements. The dye and auxiliary solution are evaporated and fixed while running under high temperature conditions.
进一步地,布料发送装置1设有张力控制、布料发送装置1与第一压轧装置2之间设有烫平轮组,收卷为中心轴式中心卷取或轮式表面卷取或摆布架落布收取。压轧装置的入口或/和连续蒸化装置4的入口或/和成品收卷之前设有布料展开装置。Further, the cloth sending device 1 is equipped with tension control, and an ironing wheel set is arranged between the cloth sending device 1 and the first pressing device 2, and the winding is a central axis type center winding or a wheel type surface winding or a swing frame Cloth collection. The entrance of the calendering device or/and the entrance of the continuous steaming device 4 or/and before the finished product is rolled are provided with a fabric spreading device.
进一步地,第一压轧装置2也可以采用通用的均匀轧车、立式或斜式轧车等传统的浸轧装置,这些浸轧装置还可以包括染料槽、含浸轮组、超声波振动装置及轧辊组件,含浸轮组及超声波振动装置容置于染料槽中,超声波振动装置对染液进行超声波空化操作。含浸轮组与轧辊组件沿布料的传送方向依次设置。染液中分散性染料含量为2%,增稠剂1%,尿素2%,工业用海藻酸钠20%,用冰醋酸调节染液PH值为6,控制轧后含液量为60%。Further, the first rolling device 2 can also adopt traditional padding devices such as general-purpose uniform padding cars, vertical or inclined padding cars, and these padding devices can also include dye tanks, impregnated wheel sets, ultrasonic vibration devices and The roller assembly, the impregnation wheel set and the ultrasonic vibration device are accommodated in the dye tank, and the ultrasonic vibration device performs ultrasonic cavitation operation on the dye liquor. The impregnating wheel set and the roller assembly are arranged in sequence along the conveying direction of the cloth. The content of disperse dye in the dyeing solution is 2%, thickener 1%, urea 2%, industrial sodium alginate 20%, adjust the pH value of the dyeing solution to 6 with glacial acetic acid, and control the liquid content after rolling to 60%.
为减少布料尤其是针织布在浸轧染料时的宽幅变窄,并使布料获得均匀的染液,第一压轧装置2为多轧棍式2浸多次压轧装置,布料依次经过多次压轧,布料染液含量更加均匀。In order to reduce the narrowing of the width of the fabric, especially the knitted fabric, when padding the dye, and to obtain a uniform dye solution for the fabric, the first rolling device 2 is a multi-rolling stick type 2 dipping and rolling device for multiple times, and the cloth passes through multiple times in sequence. The second pressing makes the dye liquor content of the fabric more uniform.
染液中分散性染料含量为1%,增稠剂0.8%,均染剂1%,渗透剂1.5%,柔软剂1.2%,分散剂15%,消泡剂1%,固色剂1%,胶黏剂15%,用冰醋酸等调节染液PH值为6,其余为水。控制轧后含液量40%。The content of disperse dye in the dyeing liquor is 1%, thickener 0.8%, leveling agent 1%, penetrating agent 1.5%, softener 1.2%, dispersant 15%, defoamer 1%, color fixing agent 1%, Adhesive 15%, use glacial acetic acid, etc. to adjust the pH value of the dye solution to 6, and the rest is water. Control the liquid content after rolling to 40%.
进一步地,连续蒸化装置4的出口处和/或加热轮21的上方设有废气回收装置,由风罩、风机等组成,另外,还设有废气净化装置,将废气冷却、回收、净化处理。Further, a waste gas recovery device is provided at the outlet of the continuous steaming device 4 and/or above the heating wheel 21, which is composed of a wind cover, a fan, etc. In addition, a waste gas purification device is also provided to cool, recycle and purify the waste gas .
进一步地,连续蒸化装置4也可以采用传统的气蒸蒸箱或者传统的拉幅定型机,定量涂覆装压轧置为刮涂或轧涂或喷涂。在第二压轧装置3和连续蒸化装置4之间设有加热预烘装置,连续蒸化装置4与成品收集装置5之间设有在线水洗装置或/和功能性浆料涂覆装置,在线水洗装置或/和功能性浆料涂覆装置后设有烘干装置。Further, the continuous steaming device 4 may also adopt a traditional steaming box or a traditional tenter setting machine, and the quantitative coating device and the rolling device are blade coating, rolling coating or spray coating. A heating pre-drying device is provided between the second rolling device 3 and the continuous steaming device 4, and an online water washing device or/and a functional slurry coating device is provided between the continuous steaming device 4 and the finished product collection device 5, A drying device is provided after the online washing device or/and the functional slurry coating device.
进一步地,由于从连续蒸化装置4出来的布料并未完全干燥,并且,有些产品需要通过拉幅定型机的拉幅定型处理,所以在连续蒸化装置4和成品收取装置之间设有第四加热装置,第四加热装置为第四加热轮21式加热装置或第四内置导轮式烘箱或第四拉幅定型机,可对产品进一步干燥,并可对产品起到拉幅定型的作用。应该注意的是此过程的烘干温度应低于染料的升华温度。将从连续蒸化装置4出来的布料进行冷却操作,经自然冷却或风冷或冷却轮冷却,则染料分子就与纤维分子紧密地结合在一起,染料微粒就固着于布料的纤维里面,送至落布架或经收卷装置收卷为成品。Further, since the cloth coming out of the continuous steaming device 4 is not completely dry, and some products need to be stentered by a stenter setting machine, a second Four heating devices, the fourth heating device is the fourth heating wheel 21 type heating device or the fourth built-in guide wheel oven or the fourth tenter setting machine, which can further dry the product and play a role in tentering and setting the product . It should be noted that the drying temperature in this process should be lower than the sublimation temperature of the dye. Cool the cloth coming out of the continuous steaming device 4, and through natural cooling or air cooling or cooling with cooling wheels, the dye molecules will be closely combined with the fiber molecules, and the dye particles will be fixed in the fibers of the cloth and sent to The finished product is finished on the falling cloth frame or by the winding device.
进一步地,布料发送装置1与第一压轧装置2之间设有等离子处理装置或/和在线退浆装置和/或加热烫平轮装置等的其中一种或多种,例如:通过增加等离子处理装置,使布料在压轧染料之前经过等离子体的处理,增加布料对染料的吸附力,通过增加在线退浆装置先将胚布表面的杂质去除;Further, one or more of a plasma treatment device or/and an online desizing device and/or a heating ironing wheel device is provided between the cloth sending device 1 and the first pressing device 2, for example: by adding plasma The processing device makes the cloth undergo plasma treatment before the dye is pressed to increase the adsorption force of the cloth to the dye, and remove the impurities on the surface of the gray cloth by adding an online desizing device;
进一步地,等离子体处理装置为单面或双面等离子体处理装置,包括电源、电极、气体介质,等离子体发生器、等离子体控制器。在线水洗装置包括水洗槽、导轮、毛刷装置、喷水装置、压轮装置、轧水装置、超声波震荡装置等。Further, the plasma processing device is a single-sided or double-sided plasma processing device, including a power supply, electrodes, gas medium, a plasma generator, and a plasma controller. The online washing device includes a washing tank, a guide wheel, a brush device, a water spray device, a pressure wheel device, a water rolling device, an ultrasonic oscillation device, etc.
进一步地,根据需要将从连续蒸化装置4出来的布料进行功能性浆料涂覆(刮涂或轧涂或喷涂)处理,并根据需要进行后处理,后处理包括但不限于清水洗,酸中和,热水皂洗,温水洗,冷水洗和烘干。Further, the cloth coming out from the continuous steaming device 4 is subjected to functional slurry coating (scraping or padding or spraying) as required, and post-processing as required, post-processing includes but not limited to washing with water, acid Neutralize, soap in hot water, wash warm, wash cold and tumble dry.
进一步地,第一压轧装置2的料槽内容置有分散染料,第二压轧装置3采用定量涂覆给液的方式对布料施加阳离子柔软剂,扩大了助剂的选择范围,并且,不需要另外增加单独浸轧阳离子柔软剂的工艺过程,提高经济效益。Further, disperse dyes are housed in the trough of the first calendering device 2, and the second calendering device 3 applies a cationic softener to the cloth by quantitatively coating and feeding liquid, which expands the selection range of auxiliary agents, and does not It is necessary to increase the technological process of padding cationic softener separately to improve economic benefits.
进一步地,本实施例中的连续染色设备还包括按照布料的输送方向依次设置的第一压轧装置2的料槽、第一压轧装置2、染料自然扩散渗透装置17、第二压轧装置3的料桶7、第二压轧装置3、第二加热装置、连续蒸化装置4和成品收集装置5。成品收集装置5之前还选择性地设置有清水洗槽、酸中和槽、热水皂洗槽、冷水洗槽和烘干装置。由于清水洗槽、酸中和槽、热水皂洗槽、冷水洗槽和烘干装置都可以采用现有技术,所以在图中没有进行描述。Further, the continuous dyeing equipment in this embodiment also includes the trough of the first calendering device 2, the first calendering device 2, the dye natural diffusion and penetration device 17, and the second calendering device arranged in sequence according to the conveying direction of the cloth. 3's barrel 7, the second rolling device 3, the second heating device, the continuous steaming device 4 and the finished product collecting device 5. Before the finished product collection device 5, there are optionally also a clear water washing tank, an acid neutralization tank, a hot water soaping tank, a cold water washing tank and a drying device. Since the clear water washing tank, the acid neutralizing tank, the hot water soaping tank, the cold water washing tank and the drying device can all adopt the prior art, they are not described in the figure.
第一压轧装置2的料槽内设置有多支沿轴心线横向设置的含浸轮,多支含浸轮沿竖向依次压轧设置,第一压轧装置2的料槽内添加有活性染料,布料在第一压轧装置2的料槽内依次绕过各含浸轮,布料内部及表面均浸渍上活性染料;然后浸渍有活性染料的布料经过第一压轧装置2,多余的活性染料溶液从布料内挤出,优选布料的带液率为低于60%;The trough of the first rolling device 2 is provided with a plurality of impregnating wheels arranged horizontally along the axis line, and the plurality of impregnating wheels are rolled and arranged in sequence along the vertical direction, and reactive dyes are added in the trough of the first rolling device 2 , the cloth bypasses each impregnation wheel successively in the trough of the first rolling device 2, and the inside and surface of the cloth are impregnated with reactive dyes; then the cloth impregnated with reactive dyes passes through the first rolling device 2, and the excess reactive dye solution Extruded from the cloth, preferably the liquid carrying rate of the cloth is lower than 60%;
染料自然扩散渗透装置17包括机架、上排导轮、下排导轮、第一加热装置,第一送风风机等,上排导轮、下排导轮各设置有若干间隔设置的导轮,第一加热装置设置于机架的上方,通过送风风机将热风吹送到布料表面。然后布料进入第二压轧装置3压轧,第二压轧装置3为定量涂覆压轧装置。料桶7内容置有碱液和水玻璃的助剂溶液,助剂溶液经过管道、阀门进入第二压轧装置3,定量地涂覆并压轧在布料上,优选布料经过第二压轧装置3后的带液率为低于80%。然后布料进入第二加热装置,被第二加热装置加热后布料的带液量控制在20%-30%,之后进入连续蒸化装置4,被高温蒸化,最后布料进入成品收集装置5进行收卷操作。Dye natural diffusion and penetration device 17 comprises frame, upper row of guide wheels, lower row of guide wheels, the first heating device, the first air blower etc., upper row of guide wheels, lower row of guide wheels are respectively provided with some guide wheels arranged at intervals , the first heating device is arranged above the frame, and the hot air is blown to the surface of the cloth by the blower fan. Then the cloth enters the second rolling device 3 for rolling, and the second rolling device 3 is a quantitative coating rolling device. The auxiliary agent solution of lye and water glass is placed in the bucket 7, and the auxiliary agent solution enters the second rolling device 3 through pipelines and valves, and is quantitatively coated and rolled on the cloth, preferably the cloth passes through the second rolling device After 3, the liquid carrying rate is lower than 80%. Then the cloth enters the second heating device, and after being heated by the second heating device, the amount of liquid in the cloth is controlled at 20%-30%, and then enters the continuous steaming device 4, is steamed at high temperature, and finally the cloth enters the finished product collecting device 5 for collection. volume operations.
第一压轧装置2的料槽内添加有除氧酶。除氧酶能有效地催化分解残留在纺布料上的双氧水,避免对染色产生影响。由于第一压轧装置2的料槽内不含碱剂,所以活性染料可以和除氧酶同浴,浸轧了活性染料和除氧酶的工作液后,又经过自然扩散渗透处理,让活性染料的布料上充分的扩散,同时让除氧酶有足够的时间彻底的分解布面上残留的双氧水,避免了因为双氧水残留和活性染料扩散不充分而导致的布面色花和“白点”现象。减少了染色前的脱氧工序,降低了生产成本,提高了生产效率。作为优选,第二压轧装置3的料桶7内添加有碱剂、水玻璃、渗透剂,便于碱剂向布料内部均匀渗透;水玻璃起到稳定布面的pH值作用。Deoxygenase is added in the trough of the first rolling device 2 . Deoxygenase can effectively catalyze and decompose the hydrogen peroxide remaining on the woven fabric to avoid affecting the dyeing. Because there is no alkaline agent in the feed tank of the first rolling device 2, the active dye can be bathed with the oxygen-removing enzyme, and after padding the working solution of the active dye and the oxygen-removing enzyme, it is processed through natural diffusion and infiltration again to allow the active The dye is fully diffused on the fabric, and at the same time, the deoxygenase has enough time to completely decompose the residual hydrogen peroxide on the fabric surface, avoiding the phenomenon of colored flowers and "white spots" on the fabric surface caused by the residual hydrogen peroxide and insufficient diffusion of reactive dyes . The deoxidation process before dyeing is reduced, the production cost is reduced, and the production efficiency is improved. As preferably, alkali agent, water glass and penetrant are added in the bucket 7 of the second rolling device 3 to facilitate the uniform penetration of the alkali agent into the inside of the cloth; the water glass plays a role in stabilizing the pH value of the cloth surface.
本实施例中的一种连续染色设备的的优点在于:The advantage of a kind of continuous dyeing equipment in the present embodiment is:
1、通过所述第一压轧装置2和所述第二压轧装置3先后分开施加染料和助剂,将不适合同浴容置的染料和助剂分开添加,避免了两种或多种染料与助剂在施加到布料上面之前发生反应;先后分开浸轧活性染料溶液和碱剂,并定量压轧施加碱剂,减少活性染料的水解,提高活性染料和纤维素之间的反应几率,扩大了活性染料和固色碱剂的应用选择范围。可以采用普通的活性染料与固色碱剂,明显的降低成本。1. Separately apply dyes and auxiliaries successively through the first calendering device 2 and the second calendering device 3, and add dyes and auxiliaries that are not suitable for storage in the same bath separately, avoiding two or more dyes React with the additives before applying them to the fabric; separately pad the reactive dye solution and the alkali agent successively, and apply the alkali agent quantitatively to reduce the hydrolysis of the reactive dye, increase the reaction probability between the reactive dye and cellulose, and expand The range of application options for reactive dyes and color-fixing alkali agents is expanded. Ordinary reactive dyes and color-fixing alkaline agents can be used to significantly reduce costs.
2、通过所述定量涂覆压轧装置定量施加助剂,可以避免染料在第二次压轧时从布料上脱落到助剂溶液里面,而造成染料和助剂在料槽中的反应过程,确保产品品质;如果也采用所述定量涂覆压轧装置定量施加染料,则可以避免活性染料因为其直接性引起的料槽内染料含量的变化,避免头尾色差。2. Quantitative application of additives by the quantitative coating and rolling device can prevent the dye from falling off from the cloth into the additive solution during the second rolling, and cause the reaction process of the dye and the additive in the trough, To ensure product quality; if the quantitative coating and rolling device is also used to quantitatively apply dyes, it is possible to avoid changes in the dye content in the feed tank caused by reactive dyes due to their directness, and to avoid head-to-tail color difference.
3、活性染料采用本发明染料与小苏打分开定量浸轧施加,染棉时得色率高,色泽鲜艳饱满;可以不用混合碱液(烧碱+纯碱)固色,可以毋需添加大剂量食盐(200g/L),既减轻染色污水处理,又降低染色成本。3. Reactive dyestuff adopts dyestuff of the present invention and bicarbonate of baking soda to apply separately quantitative padding, and when dyeing cotton, color yield is high, and color and luster is bright-coloured and full; Can not need to mix lye (caustic soda+soda ash) to fix color, can not need to add large doses of salt ( 200g/L), which not only reduces the dyeing sewage treatment, but also reduces the dyeing cost.
4、浸轧染液之后,再经过染料自然扩散渗透,活性染料充分扩散、渗透,第一加热装置的应用加速了活性染料扩散、渗透,除氧酶彻底的分解双氧水,避免因双氧水的存在而引起的色斑现象,并且因为活性染料溶液中加入除氧酶,染色前不必增加一道除氧工序,明显的降低成本。4. After padding the dyeing solution, the reactive dyes are fully diffused and penetrated through the natural diffusion and penetration of the dyes. The application of the first heating device accelerates the diffusion and penetration of the reactive dyes. The color spot phenomenon caused by it, and because the oxygen-removing enzyme is added to the reactive dye solution, there is no need to add an oxygen-removing process before dyeing, which significantly reduces the cost.
5、低带液量压轧装置及真空吸附方式的应用,有效地减少带液量,在降低能耗的同时,有效地减少了染料的泳移现象,确保产品品质。5. The application of low liquid volume rolling device and vacuum adsorption method can effectively reduce the liquid volume, while reducing energy consumption, it can also effectively reduce the swimming phenomenon of dyes and ensure product quality.
6、第二加热装置的预烘作用的选用,进一步避免了染料在高温升华或固色阶段的泳移现象。6. The selection of the pre-drying function of the second heating device further avoids the migration phenomenon of the dye in the high-temperature sublimation or color-fixing stage.
7、本发明所述连续蒸化装置4容易控制温度和湿度、减少染料逸散,避免了染料高温升华后对设备的污染现象,降低染料用量,容易实现深浓色染色,提高染料固色率,提高染色布料的表观给色量和鲜艳度。7. The continuous steaming device 4 of the present invention is easy to control the temperature and humidity, reduce the dissipation of dyes, avoid the pollution of equipment after the dyes are sublimated at high temperature, reduce the amount of dyes, easily realize deep-color dyeing, and improve the dye fixation rate , Improve the apparent color yield and vividness of dyed fabrics.
8、布料连续循环加热烘干机的应用,在一定的场地、设备前提下成倍地延长了固色时间,提高效率,确保产品质量。8. The application of fabric continuous circulation heating dryer doubles the color fixing time, improves efficiency and ensures product quality under certain site and equipment conditions.
9、由于本发明染料利用较为完全,因此经染色后的涤纶布料基本不需要再经过水洗过程,棉制品染色后仍需要水洗,但是其水洗过程的用水量也大幅减少,相对于传统染色设备,本发明染色设备及方法能耗更低,污水排放量更少,并且染料利用率高,色牢度更好。9. Since the dyestuffs of the present invention are fully utilized, the dyed polyester fabric basically does not need to go through the washing process, and the cotton products still need to be washed after dyeing, but the water consumption in the washing process is also greatly reduced. Compared with traditional dyeing equipment, The dyeing equipment and method of the invention have lower energy consumption, less sewage discharge, high dye utilization rate and better color fastness.
本实施例中的连续染色设备不单可以用活性染料染棉布,也可以用分散染料染化纤布料,还可以用分散染料与活性染料同浴染涤棉的混纺布料,一机多用,且节省成本,降低能耗。The continuous dyeing equipment in this embodiment can not only dye cotton cloth with reactive dyes, but also dye chemical fiber cloth with disperse dyes, and can also dye polyester-cotton blended cloth with disperse dyes and reactive dyes in the same bath. One machine has multiple functions and saves costs. Reduce energy consumption.
以上对本发明所提供的一种连续染色设备进行了详细介绍,对于本领域的一般技术人员,依据本发明实施例的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本发明的限制。The continuous dyeing equipment provided by the present invention has been introduced in detail above. For those of ordinary skill in the art, according to the ideas of the embodiments of the present invention, there will be changes in the specific implementation and application range. In summary, As stated above, the content of this specification should not be construed as limiting the present invention.
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Application publication date: 20190920 |