CN112411057A - Resource-saving textile dyeing device - Google Patents
Resource-saving textile dyeing device Download PDFInfo
- Publication number
- CN112411057A CN112411057A CN202011451358.8A CN202011451358A CN112411057A CN 112411057 A CN112411057 A CN 112411057A CN 202011451358 A CN202011451358 A CN 202011451358A CN 112411057 A CN112411057 A CN 112411057A
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- Prior art keywords
- dyeing
- chamber
- drying
- roller
- resource
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004043 dyeing Methods 0.000 title claims abstract description 125
- 239000004753 textile Substances 0.000 title claims abstract description 20
- 238000001035 drying Methods 0.000 claims abstract description 60
- 239000004744 fabric Substances 0.000 claims abstract description 36
- 239000007921 spray Substances 0.000 claims abstract description 22
- 238000010438 heat treatment Methods 0.000 claims description 18
- 230000007246 mechanism Effects 0.000 claims description 16
- 239000007788 liquid Substances 0.000 claims description 10
- 238000001125 extrusion Methods 0.000 claims description 8
- 239000000835 fiber Substances 0.000 claims description 5
- 238000011084 recovery Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 239000010919 dye waste Substances 0.000 abstract description 2
- 239000000975 dye Substances 0.000 description 35
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 239000011324 bead Substances 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 241000700605 Viruses Species 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000009931 harmful effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/10—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material
- D06B1/14—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller
- D06B1/148—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller the treating material being supplied to the roller by spraying or pouring
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/09—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by jets of gases
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
- D06B23/026—Rollers characterised by particular surface features
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a resource-saving textile dyeing device, which comprises a box body, a dyeing component and a drying component, wherein a dyeing chamber and a drying chamber are respectively arranged in the box body in the cloth advancing direction; compared with the traditional dyeing tank type dip dyeing mode, the dyeing mode achieved by the spray dyeing component is more environment-friendly and economical, the using amount of the dye liquor can be better controlled, and the condition that a large amount of dye waste liquor is finally generated in the traditional dyeing tank type dip dyeing is avoided; meanwhile, the arrangement of the dyeing roller enables the dye on the cloth to be distributed more uniformly, and the dyeing effect is better; furthermore, the heat cycle drying mode formed by the drying component reduces the consumption of energy; moreover, the defogging chamber can effectively prevent the foggy dye from entering the air to hurt the human body.
Description
Technical Field
The invention relates to the field of textile machinery, in particular to a resource-saving textile dyeing device.
Background
Dyeing is carried out to good cloth of production is a link of very important in the textile production process, the quality of dyeing also can produce very big influence to the economic value of cloth, what traditional dyeing apparatus adopted is the dip-dyeing mode of class dye vat type more, such dyeing mode often needs a large amount of dye liquors and just can reach the purpose of dyeing in soaking the dye liquor with the cloth, often can produce a large amount of dye liquor waste liquids at last, the dye liquor utilization ratio is low, cause a large amount of wastes of resource, and often cause the dye liquor to distribute inhomogeneously because of the dye liquor flows when the cloth after the dip-dyeing is taken out from the dye liquor pond, produce the dyeing colour difference, the economic value of cloth has been reduced.
Disclosure of Invention
The present invention is directed to a resource-saving textile dyeing apparatus to solve the above problems.
In order to achieve the purpose, the invention provides the following technical scheme:
a resource-saving textile dyeing device comprises a box body, a dyeing component and a drying component, wherein a dyeing chamber and a drying chamber are respectively arranged in the box body in the cloth advancing direction, a driving roller is arranged at the inlet of the dyeing chamber, and a squeezing roller is further arranged behind the driving roller in the cloth advancing direction;
the dyeing component comprises a pair of spray dyeing mechanisms which are arranged on the top and the bottom of a dyeing chamber through supporting rods, the spray dyeing mechanisms are horizontally arranged between a driving roller and an extrusion roller, the dyeing component also comprises a dye box arranged on the outer surface of a box body above the dyeing chamber, a high-pressure pump is arranged in the dye box, the output end of the high-pressure pump is communicated with the spray dyeing mechanisms, the dyeing component also comprises a dyeing roller arranged behind the extrusion roller in the cloth advancing direction, a layer of water absorption fiber layer which is uniformly distributed is arranged on the surface of the dyeing roller, a liquid filling nozzle is arranged above the dyeing roller, and the liquid filling nozzle is communicated with the output end of the high-pressure pump;
the drying assembly comprises an airflow heating chamber arranged on the outer surface of a box body at the top of the drying chamber, one end of the airflow heating chamber is communicated with the top of the drying chamber, the other end of the airflow heating chamber is communicated with a hot air spray head arranged on the bottom surface of the drying box through an air duct, and an air outlet hole is formed in the surface of the hot air spray head.
As a further scheme of the invention: the drying assembly further comprises a plurality of drying lamps arranged on the side wall of the drying chamber.
As a still further scheme of the invention: the dyeing device also comprises a demisting chamber, wherein the demisting chamber is arranged at an inlet of the dyeing chamber, and a plurality of groups of inclined ridges inclined towards one side of the dyeing chamber are arranged in the demisting chamber;
the dyeing roller is close to one side top of drying chamber still is equipped with antifog baffle, antifog baffle is connected with the box at dyeing chamber top.
As a still further scheme of the invention: the drying device also comprises a group of ultraviolet lamps arranged at the upper side and the lower side of an outlet of the drying chamber.
As a still further scheme of the invention: the box body is also provided with a recovery port below the demisting chamber.
Compared with the prior art, the invention has the beneficial effects that: compared with the traditional dyeing tank type dip dyeing mode, the dyeing mode achieved by the spray dyeing component is more environment-friendly and economical, the using amount of the dye liquor can be better controlled, and the condition that a large amount of dye waste liquor is finally generated in the traditional dyeing tank type dip dyeing is avoided; meanwhile, the arrangement of the dyeing roller enables the dye on the cloth to be distributed more uniformly, and the dyeing effect is better; furthermore, the heat cycle drying mode formed by the drying component reduces the consumption of energy; moreover, the defogging chamber can effectively prevent the foggy dye from entering the air to hurt the human body.
Drawings
Fig. 1 is a schematic structural view of a resource-saving textile dyeing apparatus.
Fig. 2 is a schematic structural view of a dyeing roller in a resource-saving textile dyeing apparatus.
Fig. 3 is a schematic structural diagram of a spray dyeing mechanism in a resource-saving textile dyeing device.
In the figure: 1-box body, 2-dyeing chamber, 3-drying chamber, 4-demisting chamber, 41-inclined ridge, 5-dyeing box, 6-high pressure pump, 7-spray dyeing mechanism, 71-support rod, 8-driving roller, 9-squeezing roller, 10-dyeing roller, 101-water-absorbing fiber layer, 11-liquid filling spray head, 12-antifogging baffle, 13-airflow heating chamber, 14-hot air spray head, 15-air duct, 16-drying lamp, 17-ultraviolet lamp, 18-textile fabric and 19-recycling port.
Detailed Description
Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, like numbers in different drawings represent the same or similar elements unless otherwise indicated. The implementations described in the exemplary embodiments below are not intended to represent all implementations consistent with the present disclosure. Rather, they are merely examples of apparatus and methods consistent with certain aspects of the present disclosure, as detailed in the appended claims.
Referring to fig. 1, in the embodiment of the present invention, a resource-saving textile dyeing apparatus includes a box 1, a dyeing component and a drying component, a dyeing chamber 2 and a drying chamber 3 are respectively disposed in the box 1 in a cloth advancing direction, a driving roller 8 is disposed at an inlet of the dyeing chamber 2, and a squeezing roller 9 is further disposed behind the driving roller 8 in the cloth advancing direction;
in this embodiment, each part of the resource-saving textile dyeing apparatus is generally described according to its functionality, wherein the dyeing chamber 2 is used for dyeing the textile fabric, the dyed fabric enters the drying chamber after removing the redundant dye solution under the squeezing action of the squeezing roller 9, and is dried under the action of the drying assembly, thereby completing the whole dyeing process.
Referring to fig. 1, 2 and 3, the dyeing assembly includes a pair of spray dyeing mechanisms 7 installed on the top and bottom surfaces of a dyeing chamber 2 through a support rod 71, the spray dyeing mechanisms 7 are horizontally arranged between a driving roller 8 and an extrusion roller 9, the dyeing assembly further includes a dye box 5 arranged on the outer surface of a box body 1 above the dyeing chamber 2, a high-pressure pump 6 is arranged in the dye box 5, the output end of the high-pressure pump 6 is communicated with the spray dyeing mechanisms 7, the dyeing assembly further includes a dyeing roller 10 arranged behind the extrusion roller 9 in the cloth advancing direction, a layer of water-absorbing fiber layer 101 uniformly distributed is arranged on the surface of the dyeing roller 10, a liquid filling nozzle 11 is arranged above the dyeing roller 10, and the liquid filling nozzle 11 is communicated with the output end of the high-pressure pump 6;
in this embodiment, the structural coordination of the dyeing component described in the previous embodiment is described in more detail, wherein the dyeing component includes a pair of two spray-dyeing mechanisms 7 disposed between a driving roller 8 and a squeezing roller 9, the two spray-dyeing mechanisms 7 are symmetrically disposed above and below the movement path of the fabric, when in use, the fabric slowly passes through the covering area of the spray-dyeing mechanism 7 under the action of the driving roller 8, and is sprayed with dye from the upper and lower sides under the action of the spray-dyeing mechanism 7 (the atomized dye sprayed by the spray nozzles of the spray-dyeing mechanism 7 under the action of the high-pressure pump 6 has a certain initial movement speed and can permeate the fabric with a certain thickness), after the fabric is uniformly sprayed with dye, the fabric passes through the squeezing roller 9, and under the squeezing action of the two rollers above and below the squeezing roller 9, the dye solution beads gathered on the surface of the fabric (the excessive dye gathers together to form large water beads) are squeezed away from the surface of the fabric, because the extrusion action may cause the dye on the surface of the cloth to become too little or to be unevenly distributed, the cloth is rotated on the surface of the dyeing roller 10 at the moment, the surface of the dyeing roller 10 is provided with the water absorption limiting layer 101, and the water absorption fiber layer 101 always keeps a certain dye content under the action of the liquid filling nozzle 11, so that when the cloth is contacted, the dye solution is mutually permeated with the cloth under the action of mutual extrusion to achieve balance, so as to supplement the dye solution to the cloth and achieve the aim of uniformity; compare in the dip-dyeing mode of traditional dye vat formula, such dyeing mode environmental protection saving more, the use amount of control dye liquor that can be better, avoided the dye vat dip-dyeing formula dyeing of traditional formula to produce the condition of a large amount of dyestuff waste liquids at last, simultaneously, the setting up of dyeing cylinder makes the dyestuff on the cloth distribute more evenly, and dyeing effect is better.
Referring to fig. 1, the drying assembly includes an airflow heating chamber 13 disposed on an outer surface of a top box 1 of the drying chamber 3, one end of the airflow heating chamber 13 is communicated with the top of the drying chamber 3, the other end of the airflow heating chamber 13 is communicated with a hot air nozzle 14 disposed on a bottom surface of the drying chamber 3 through an air duct 15, and an air outlet is disposed on a surface of the hot air nozzle 14.
In this embodiment, a drying assembly for explanation in the previous embodiment is described in more detail, the drying assembly includes a hot air nozzle 14 disposed on the bottom surface of the drying box 3, the hot air nozzle 14 is communicated with an air flow heating chamber 13 disposed on the top of the box body 1 through an air duct 15, the air flow heating chamber 13 is further communicated with the drying chamber 3 through an opening disposed on the top of the drying chamber 3, when in use, the air flow heating chamber 3 sucks air in the drying chamber 3 into the air flow heating chamber 13 through the opening on the top of the drying chamber 3, and performs drying and heating, the hot air flow after drying and heating returns to the drying chamber 3 through the hot air nozzle 14 through a duct, and slowly rises from the bottom to dry the cloth, and then is heated and dried through the new air flow heating chamber 13, so as to achieve an internal hot air flow circulation, achieve the purpose of saving energy, and also reduce the amount of chemical substances in the dye escaping from the device during heating, the damage to the body of an operator is reduced.
Referring to fig. 1, as a preferred embodiment of the present invention, the drying assembly further includes a plurality of drying lamps 16 installed at a sidewall of the drying chamber 3.
In this embodiment, the drying lamp 16 is used for further drying the cloth, so as to improve the drying efficiency.
Referring to fig. 1, as another preferred embodiment of the present invention, the present invention further includes a defogging chamber 4, the defogging chamber 4 is disposed at an inlet of the dyeing chamber 2, and a plurality of sets of inclined ridges 41 inclined toward one side of the dyeing chamber 2 are disposed in the defogging chamber 4;
In the embodiment, the function of the defogging chamber 4 is to prevent the fog-shaped dye in the dyeing chamber 2 from drifting into the space around the dyeing device through an inlet, so that the harmful effect on the human body is generated; the function of the anti-fog baffle 12 is to prevent the fog dye from entering the drying chamber 3, which causes extra burden to the drying work and reduces the drying efficiency.
Referring to fig. 1, as another preferred embodiment of the present invention, a set of ultraviolet lamps 17 disposed at the upper and lower sides of the outlet of the drying chamber 3 is further included.
In this embodiment, the ultraviolet lamp 17 can play a role in sterilization and disinfection, reduce the amount of virus and bacteria carried in the dye on the cloth, and achieve the purpose of safe production.
Referring to fig. 1, as another preferred embodiment of the present invention, the box body 1 is further provided with a recovery port 19 below the defogging chamber 4.
In this embodiment, the recovery port 19 can recover and utilize the redundant dyes generated in the spray dyeing process.
Other embodiments of the disclosure will be apparent to those skilled in the art from consideration of the specification and practice of the disclosure herein. This application is intended to cover any variations, uses, or adaptations of the disclosure following, in general, the principles of the disclosure and including such departures from the present disclosure as come within known or customary practice within the art to which the disclosure pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the disclosure being indicated by the following claims.
It will be understood that the present disclosure is not limited to the precise arrangements described above and shown in the drawings and that various modifications and changes may be made without departing from the scope thereof. The scope of the present disclosure is limited only by the appended claims.
Claims (5)
1. A resource-saving textile dyeing device comprises a box body (1), a dyeing component and a drying component, and is characterized in that a dyeing chamber (2) and a drying chamber (3) are respectively arranged in the box body (1) in the cloth advancing direction, a driving roller (8) is arranged at the inlet of the dyeing chamber (2), and a squeezing roller (9) is further arranged behind the driving roller (8) in the cloth advancing direction;
the dyeing component comprises a pair of spray dyeing mechanisms (7) which are arranged at the top and the bottom of the dyeing chamber (2) through a support rod (71), the spray dyeing mechanism (7) is horizontally arranged between the driving roller (8) and the extrusion roller (9), the dyeing component also comprises a dyeing box (5) arranged on the outer surface of the box body (1) above the dyeing chamber (2), a high-pressure pump (6) is arranged in the dye box (5), the output end of the high-pressure pump (6) is communicated with a spray-dyeing mechanism (7), the dyeing component also comprises a dyeing roller (10) arranged behind the extrusion roller (9) in the cloth advancing direction, the surface of the dyeing roller (10) is provided with a layer of water-absorbing fiber layer (101) which is uniformly distributed, a liquid filling spray head (11) is arranged above the dyeing roller (10), and the liquid filling spray head (11) is communicated with the output end of the high-pressure pump (6);
the drying assembly comprises an airflow heating chamber (13) arranged on the outer surface of a top box body (1) of the drying chamber (3), one end of the airflow heating chamber (13) is communicated with the top of the drying chamber (3), the other end of the airflow heating chamber (13) is communicated with a hot air spray head (14) arranged on the bottom surface of the drying box (3) through an air duct (15), and an air outlet hole is formed in the surface of the hot air spray head (14).
2. A resource-saving textile dyeing apparatus according to claim 1, characterized in that said drying assembly further comprises a plurality of drying lamps (16) installed on the side wall of the drying chamber (3).
3. The resource-saving textile dyeing device according to claim 2, characterized by further comprising a demisting chamber (4), wherein the demisting chamber (4) is arranged at the inlet of the dyeing chamber (2), and a plurality of groups of inclined ridges (41) inclined to one side of the dyeing chamber (2) are arranged in the demisting chamber (4);
dyeing gyro wheel (10) are close to one side top of drying chamber (3) and still are equipped with antifog baffle (12), antifog baffle (12) are connected with box (1) at dyeing chamber (2) top.
4. The resource-saving textile dyeing apparatus according to claim 1, further comprising a set of ultraviolet lamps (17) disposed at upper and lower sides of the outlet of the drying chamber (3).
5. A resource-saving textile dyeing apparatus according to claim 1 characterized in that the tank (1) is also provided with a recovery opening (19) below the demisting chamber (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011451358.8A CN112411057A (en) | 2020-12-12 | 2020-12-12 | Resource-saving textile dyeing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011451358.8A CN112411057A (en) | 2020-12-12 | 2020-12-12 | Resource-saving textile dyeing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112411057A true CN112411057A (en) | 2021-02-26 |
Family
ID=74775578
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011451358.8A Pending CN112411057A (en) | 2020-12-12 | 2020-12-12 | Resource-saving textile dyeing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112411057A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113201887A (en) * | 2021-04-01 | 2021-08-03 | 常熟市赵市华达染整有限责任公司 | Waterless printing and dyeing process based on nano disperse dye |
| CN115559077A (en) * | 2022-09-26 | 2023-01-03 | 新疆润和钦鹏针纺织有限公司 | Cotton thread dip-dyeing device for processing circulating cotton thread |
-
2020
- 2020-12-12 CN CN202011451358.8A patent/CN112411057A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113201887A (en) * | 2021-04-01 | 2021-08-03 | 常熟市赵市华达染整有限责任公司 | Waterless printing and dyeing process based on nano disperse dye |
| CN115559077A (en) * | 2022-09-26 | 2023-01-03 | 新疆润和钦鹏针纺织有限公司 | Cotton thread dip-dyeing device for processing circulating cotton thread |
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| Date | Code | Title | Description |
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| PB01 | Publication | ||
| PB01 | Publication | ||
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20210226 |