CN205046340U - Tooling of quick fixation of fabric dyeing and finishing - Google Patents
Tooling of quick fixation of fabric dyeing and finishing Download PDFInfo
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- CN205046340U CN205046340U CN201520601130.0U CN201520601130U CN205046340U CN 205046340 U CN205046340 U CN 205046340U CN 201520601130 U CN201520601130 U CN 201520601130U CN 205046340 U CN205046340 U CN 205046340U
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- fabric
- fixation
- superheated steam
- process liquor
- drying room
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B19/00—Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
- D06B19/0005—Fixing of chemicals, e.g. dyestuffs, on textile materials
- D06B19/0029—Fixing of chemicals, e.g. dyestuffs, on textile materials by steam
- D06B19/0035—Fixing of chemicals, e.g. dyestuffs, on textile materials by steam the textile material passing through a chamber
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B17/00—Storing of textile materials in association with the treatment of the materials by liquids, gases or vapours
- D06B17/06—Storing of textile materials in association with the treatment of the materials by liquids, gases or vapours in festooned form
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- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
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Abstract
The utility model relates to a tooling of quick fixation of fabric dyeing and finishing, it has specifically provided bafta dyeing, textile printing and chemical fibre fabric open width and has brightened 3 kinds of tooling of quick fixation of fabric dyeing and finishing under the prerequisite that realizes same purpose and adopt the same technical measures. The utility model discloses a main characterized in that adopts 100% superheated steam as the fixation media, with adopt the caustic soda to substitute soda ash to mix the alkaline agent of thick liquid as the dyestuff, and for the tooling of the quick fixation of bafta dyeing, it includes moves back cloth roller, chu buxiang, pads and dye device, fixation baking house, cooling device, play cloth wind -up roll and fluid distribution device, just fluid distribution device uses instant fluid distribution device, and the fixation baking house is 180~200 DEG C of superheated steam fixation baking houses. Thereby the mesh of quick fixation has been realized. Have rational in infrastructurely, production efficiency is high, characteristics such as low in production cost and production environmental protection.
Description
Technical field
The utility model relates to the technological equipment of the quick fixation of a kind of fabric finishing, belongs to fabric dyeing and finishing equipment technical field.
Background technology
The two large categories such as fabric described in the utility model, relates to cellulose base fiber fabric, chemical synthetic fiber fabric.
The textile dyeing fixation of prior art carries out preliminary drying contaminates after padding dye liquor, then the hot-air high temperature fixation (color fixing temperature≤160 DEG C) of row dry type; Or through drying cylinder transmission high-temp fixation; Textile printing fixation is dried in advance after stamp, then row steaming and color fixing; Chemical & blended fabric brighten fixation, be in textile pad whitening fluid post-drying, then row drying room dry type high-temperature heating fixation.
The prior art of the above fabric finishing fixation, it is long that ubiquity technological process, (wherein, the drying room being only heating high temperature fixation will tens meters long), big energy-consuming, production efficiency is low, and product percent of pass is low, the practical problems such as production cost is high, do not meet the requirement that textile printing and dyeing industry improves about efficient, low consumption, high-quality and environmental protection development in an all-round way.
Utility model content
The utility model to aim to provide in a kind of technique dye and fixation synchronously to carry out, equipment flowsheet is short, and production efficiency is high, dye material and auxiliary agent consumption few, the technological equipment of the fast look fixation of fabric finishing of energy-conserving and environment-protective, synergy transition for textile printing and dyeing industry provides equipment support.
The main points that the utility model realizes the major technique design of its object are:
One is adopt caustic soda to substitute soda ash, improves dye liquor basicity, realizes quick fixation.
Two is employing 100% superheated steam alternative dry hot blast dryings, improves solidification temperature simultaneously, realizes rapid curing.
People are cognitive, the reaction rate of dyestuff and cotton fiber, relevant to the ion concentration of dye strength and cotton fiber; Under the condition that dye strength is fixing, then the reaction rate of cotton fiber and dyestuff is main relevant to the ion concentration of cotton fiber.
The well-established law dyeing of prior art, stamp, employing sodium bicarbonate fixation, change into soda ash fixation during decatize, its pH value is 11; If use caustic soda fixation instead, its pH value >=13.Adopt the reaction rate of caustic soda fixation than adopting sodium bicarbonate fixation will improve about 39 times of [1.1 ÷ (2.8 × 10
-2) ≈ 39], illustrate thus, the quick fixation of REACTIVE DYES, the effect that the pH value improving dyeing slurries produces is clearly.
Meanwhile, people are also cognitive, and superheated steam is to the action effect of dyestuff and fiber-reactive.2 times that the specific heat (0.48 kilocalorie/kilogram DEG C) of superheated steam is dry heated steam specific heat (0.24 thousand g/kg DEG C), and the proportion (500g/m of superheated steam
3) be only dry heated steam (800g/m
3) 62.5%, this just makes superheated steam easily make heat pass to fabric; And due to the activation energy of superheated steam, the 65% ~ 80%(being only heated dry air is different because of dyestuff), thus its thermal effect is high.
And the time of REACTIVE DYES drying and fixation treatment, be inversely proportional to steam content, in 100% superheated steam processing time, be only 1/9 of the heated dry air processing time.
And by more known 120 DEG C, 140 DEG C, 160 DEG C with 100% superheated steam of 180 DEG C under identical action time, the degree of fixation of REACTIVE DYES is the darkest with 180 DEG C of Dry Sacks, and often falls 20 DEG C along with vapor (steam) temperature, and textile dyeing color and luster successively decreases and shoals about 25%.
And learn by experiment, COTTON FABRIC enters reaction fixation drying room after padding REACTIVE DYES liquid, contact 180 DEG C of 100% superheated steam, in 1s, fabric is warming up to 100 DEG C, and oven dry and the laking process synchronous parallel of dyeing, PRINTED FABRIC carry out.Be warming up to 100 DEG C according to heated dry air, need 12.5s, this just shows out the characteristic of the quick fixation of 100% superheated steam especially.
As seen from the above description, by superheated steam (180 DEG C) alternative dry hot-air, the quick fixation brightened for the dyeing of COTTON FABRIC, stamp chemical fibre has fairly obvious positive effect.
Based on above cognition, the utility model for the same purpose, adopts identical technical measures, provides the technological equipment brightening three kinds of quick fixation of fabric finishing in order to cotton fabric dyeing process, textile printing and chemical & blended fabric open width respectively.
Below respectively specific descriptions are made to the technical scheme of described three kinds of technological equipments:
A technological equipment for the quick fixation of fabric finishing, in order to cotton fabric dyeing process, it take COTTON FABRIC as processing object; Comprise and move back cloth rewinder roll, for providing the Chu Buxiang not stopping and change and move back yardage roll, there is the leaching pad dyeing device evenly padding REACTIVE DYES of roll pair and process liquor dipping tank, there is the fixation drying room of mop roller, be used for cooling the cooling device of fabric after contaminating, go out cloth wind-up roll and be used for the liquid dispensing device of leaching pad dyeing device sustaining supply process liquor; And described in move back cloth rewinder roll, Chu Buxiang, leaching pad dyeing device, fixation drying room, cooling device and go out cloth wind-up roll, be arranged in order by rear to front and implementing process connection, the liquid dispensing device of described process liquor is connected mutually with the process liquor dipping tank of leaching pad dyeing device, COTTON FABRIC undamped ground is secondary and go out the synchronous draw uniform motion of cloth wind-up roll by the roll of leaching pad dyeing device, and its:
A, described liquid dispensing device, comprise dye liquor cylinder, caustic lye of soda bucket, the double end metering pump be connected with dye liquor cylinder and lye tank pipeline, the process liquor blender be connected with double end metering pump pipeline, continues to supplement the process liquor dipping tank to described process liquor leaching pad dyeing device via the instant well-mixed process liquor of process liquor blender;
B, also comprise for Controlling Technology immersion pad dyeing device process liquor dipping tank in the control device of liquid level, described control device comprises and is located at process liquor and pads liquid level sensor in dye device technique liquid dipping tank, the controller be connected with liquid level sensor telecommunications; When the amount that the process liquor padded in dye device technique liquid dipping tank is taken away by fabric, when there are differences with the amount of the process liquor of liquid dispensing device institute supply, the liquid level signal measured by liquid level sensor feeds back to controller in time, the motor of described double end metering pump, accept controller instruction and raising speed or reduction of speed, strengthened by the dispensed amounts of double end metering pump or reduce, and making the process liquor padded in dye device technique liquid dipping tank remain on predetermined process liquid level;
C, leaching pad dyeing device process liquor dipping tank in, be provided with pad case; Fabric carries out turnover motion via 3 fabric guide rolls around pad case, in order to provide the minimum process liquor capacity of the best dip time of fabric and process liquor dipping tank;
D, described fixation drying room are steam fixation drying rooms; Also comprise 100% source of superheated steam of 180 ~ 200 DEG C; Described source of superheated steam is by saturated vapor, is generated the source of superheated steam meeting technological temperature requirement by heating; Described source of superheated steam is connected with the saturated vapor input port pipeline of fixation drying room, with the quick steaming and color fixing of superheated steam homogeneous heating overall in realization response drying room.
In technique scheme, the utility model is also:
The process liquor dipping tank of described leaching pad dyeing device and Pneumatic assembly attaching, start Pneumatic assembly, described process liquor dipping tank can upper and lowerly be elevated, in order to conveniently to wear cloth operation and to regulate fabric movement tension force.
Described source of superheated steam is saturated vapor heater; This device is that saturated vapor is inputted by input port, generates after superheated steam via electric radiator heating, then after mixing chamber mixing, to input fixation drying room; Superheated steam after technique use, after collection suede net filtration, is sent into electric radiator by circulating fan and is implemented cycle applications
Described process liquor liquid dispensing device is arranged on earth's surface, and is connected feed flow by infusion pump mutually with the process liquor dipping tank of leaching pad dyeing device, or process liquor liquid dispensing device makes somebody a mere figurehead the top being arranged in leaching pad dyeing device, and gives process liquor dipping tank gravity flow feed flow.
And fabric is after cooling device exports, by wind-up roll rolling rolling, also can directly enter next step washing step.
Described cooling device is cooling medium roller auxiliary structure, or in cooling air air blast cooling structure, or be cooling medium roller pair and cooling air quenching combined structure.
A technological equipment for the quick fixation of fabric finishing, in order to textile printing, it with alkali-free dye paste PRINTED FABRIC for processing object; What comprise storing pure dye PRINTED FABRIC enters cloth storage cloth case, long ring fixation drying room and go out cloth storage cloth case; Described COTTON FABRIC, by the secondary draw of draw roller, stores up cloth case via the long ring carrier chain be located in long ring fixation drying room to going out cloth storage cloth case uniform motion through fabric guide roll by entering cloth; And its:
A, described long ring fixation drying room are saturated vapor long ring steaming and color fixing drying rooms; By pipeline via the superheated steam input port being arranged in long ring steaming and color fixing drying room corresponding site, saturated vapor is imported long ring steam fixation drying room, to realize the quick steaming and color fixing of overall steam homogeneous heating in long ring steaming and color fixing drying room; The rear steam of technique is discharged by exhaust blower.
B, also comprise to the caustic soda of the alkali-free dye paste stamp position charity caustic lye of soda of COTTON FABRIC slurry charity device; Described caustic soda slurry charity device comprises the cylinder with the nickel screen prepared according to patterns of fabric, fixation starches cylinder at the caustic soda being used for storing caustic soda slurry of described cylinder bore, starching cylinder with caustic soda, to be connected through outlet be trumpet-shaped sizing pipe, starch cylinder with one end and caustic soda to be fixedly connected with, the scraper plate abutted and the other end and the nickel screen of cylinder slide mutually, and the Cun Jiang district of horn-like export mixes cylinder by described scraper plate and sizing pipe;
And the Cun Jiang district cylindrical of described cylinder is tangent and by the pressing of embossing device phase with horizontally disposed described processing object alkali-free dye paste PRINTED FABRIC, the travel line speed of described cylinder and described fabric is equal, give the instant charity in the flower pattern position quick fixation caustic soda slurries of described alkali-free dye printing fabric thus, improve moisture content.
A technological equipment for the quick fixation of fabric finishing, brightens in order to chemical & blended fabric open width, and it is with through scouringing and bleaching, and the open width chemical & blended fabric after washing and dehydration is processing object, and comprise brightening agent dipping tank, mangle roller is secondary, brightens color fixing box and draw-out roller is secondary; Described processing object open width chemical & blended fabric, travels forward via mangle roller pair and the secondary synchronous draw of draw-out roller, and its:
A, also comprises and is located at the vacuum dewatering plant that mangle roller is secondary and brighten between color fixing box; Described vacuum dewatering plant comprises 2 suction hoses with multiple water sucking mouth arranged along open width chemical & blended fabric door width direction, 2 suction hoses are laid in the tow sides of described open width chemical & blended fabric respectively, and press close to configure with described open width chemical & blended fabric, and 2 suction hoses are connected with evacuator pipeline respectively, by the work of described vacuum dewatering plant, the band liquid measure of described open width chemical & blended fabric is made to reach technique minimum;
B, also comprising 100% source of superheated steam of 180 ~ 200 DEG C, described source of superheated steam, is by saturated vapor, is generated the source of superheated steam meeting technological temperature requirement by heating; Described source of superheated steam be arranged in the superheated steam input port pipeline brightening color fixing box corresponding site and be connected, brighten fixation fast with what realize brightening overall superheated steam homogeneous heating in color fixing box.
Described source of superheated steam is saturated vapor electric heater unit, and this device is that saturated vapor is inputted by input port, after generating superheated steam, enters again and brighten color fixing box after entering mixing chamber mixing via electric radiator heating; Technique by after collection suede net filtration with rear superheated steam, is sent into electric radiator by circulating fan and is implemented cycle applications.
After the technical scheme of above 3 technological equipments is implemented in full, the technical conceive described according to the above and cognition, it all achieves same object of the present utility model as seen.
Accompanying drawing explanation
Fig. 1 is the technological equipment configuration diagram of the quick fixation of a kind of fabric finishing of the present utility model;
Fig. 2 is the structural representation of liquid dispensing device 17 as shown in Figure 1;
Fig. 3 is the configuration diagram of the technological equipment of the quick fixation of the second fabric finishing of the present utility model;
Fig. 4 is the configuration diagram of caustic soda slurry charity device 22 as shown in Figure 3; ZW shown in figure is described fabric;
Fig. 5 is the configuration diagram of the technological equipment of the quick fixation of the third fabric finishing of the utility model.36-5 shown in figure is that superheated steam flows to.
Detailed description of the invention
Below contrast accompanying drawing, by the description of detailed description of the invention, the utility model is further illustrated.
One of detailed description of the invention, refers to accompanying drawing 1,2.
A technological equipment for the quick fixation of fabric finishing, in order to cotton fabric dyeing process, it take COTTON FABRIC as processing object, comprise and move back cloth rewinder roll 11, for providing the storage cloth case 12 not stopping and change and move back yardage roll, there is the leaching pad dyeing device 13 evenly padding REACTIVE DYES of roll secondary 13-1 and process liquor dipping tank 13-2, there is the fixation drying room 14 of mop roller 14-1, be used for cooling the cooling device 15 of DYED FABRICS, go out cloth wind-up roll 16 and be used for the liquid dispensing device 17 of leaching pad dyeing device 13 sustaining supply process liquor, and described in move back cloth rewinder roll 11, storage cloth case 12, leaching pad dyeing device 13, fixation drying room 14, cooling device 15 with go out cloth wind-up roll 16 and to be arranged in order by rear to front and implementing process is connected, the liquid dispensing device 17 of described process liquor is connected with the process liquor dipping tank 13-2 phase of leaching pad dyeing device 13, COTTON FABRIC undamped ground through fabric guide roll by soaking the roll secondary 13-1 of pad dyeing device 13 and going out cloth wind-up roll 16 synchronously draw uniform motion, and its:
A, described liquid dispensing device 17, it comprises dye liquor cylinder 17-1, caustic lye of soda bucket 17-2, the double end metering pump 17-3 be connected with dye liquor cylinder 17-1 and lye tank 17-2 pipeline, the process liquor blender 17-4 be connected with double end metering pump 17-3 pipeline, continue to supplement to the process liquor dipping tank 13-2 of described process liquor leaching pad dyeing device 13 via the instant well-mixed process liquor of process liquor blender 17-4, the instant dosing of technique, prevent dyestuff to be hydrolyzed because of alkaline agent;
B, also comprise for Controlling Technology immersion pad dyeing device 13 process liquor dipping tank 13-2 in the control device 18 of liquid level, described control device 18 comprises the liquid level sensor 18-1 be located in process liquor leaching pad dyeing device 13 process liquor dipping tank 13-2, the controller 18-2 be connected with liquid level sensor 18-1 telecommunications; When the amount that the process liquor in leaching pad dyeing device 13 process liquor dipping tank 13-2 is taken away by fabric, when there are differences with the amount of the process liquor of liquid dispensing device 17 supplies, the liquid level signal measured by liquid level sensor 18-1 feeds back to controller 18-2 in time, the motor D of described double end metering pump 17-3, accept controller 18-2 instruction and raising speed or reduction of speed, strengthened by the dispensed amounts of double end metering pump 17-3 or reduce, and make the process liquor in leaching pad dyeing device 13 process liquor dipping tank 13-2 remain on predetermined process liquid level, to maintain textile impregnation time consistency; Prevent aberration;
C, leaching pad dyeing device 13 technique dipping tank 13-2 in, be provided with pad case 13-3; Fabric carries out turnover motion via 3 fabric guide rolls 13-4,13-5,13-6 around pad case 13-3, in order to provide the minimum process liquor capacity of the best dip time of fabric and process liquor dipping tank 13-2, to prevent fabric aberration end to end;
D, described fixation drying room 14 are steam fixation drying rooms; Also comprise 100% source of superheated steam 19 of 180 ~ 200 DEG C; Described source of superheated steam 19 is by saturated vapor, is generated the source of superheated steam meeting technological temperature requirement by heating; Saturated vapor input port, the bottom 14-2 that described source of superheated steam 19 is arranged in steaming and color fixing drying room 14 is connected with source of superheated steam 19 pipeline, to realize the quick fixation of overall superheated steam homogeneous heating in steaming and color fixing drying room 14; .
And the process liquor dipping tank 13-2 of described exhaust dyeing device 13 and Pneumatic assembly 13-7 attaching, start Pneumatic assembly 13-7, described process liquor dipping tank 13-2 can upper and lowerly be elevated.
And described source of superheated steam 19 is described source of superheated steam 19 is saturated vapor heaters; This device is that saturated vapor is inputted by input port 14-2, heat generate after superheated steam via electric radiator 19-3, then after mixing chamber 19-4 mixes, input fixation drying room 14; Technique with after superheated steam 19-5 after collection suede net 19-1 filters, send into electric radiator 19-3 by circulating fan 19-2 and implement cycle applications.
As shown in Figure 1, COTTON FABRIC, from moving back cloth rewinder roll 11 to storage cloth case 12, after leaching pad dyeing device 13 evenly pads REACTIVE DYES process liquor, enters the fixation drying room 14 that 15m is long; Fast 40m/min is led by 100% superheated steam fast reaction 22.5s(technique in fixation drying room 14), complete the quick fixation of COTTON FABRIC.By going out cloth wind-up roll 16 cropping after cooling by cooling device 15; Also after derivation fixation drying room 14, directly washing equipment can be connected.
And the mop roller 14-1 of described fixation drying room 14 scribbles four polyvinyl fluoride anti-stick coatings, the casing of fixation drying room 14 is provided with heat insulating wallboard.
As shown in Figure 2, prior art is in the liquid storing barrel of liquid dispensing device 17, store up the dyeing slurries into preparing by technology preparation (dyestuff: alkaline agent), like this due to dyestuff facile hydrolysis, and reduce dye utilization rate, especially fixation alkaline agent is according to caustic soda (PH=13), then more facile hydrolysis, more can have a strong impact on coloring agent technological quality.The utility model adopts dye liquor and alkali lye to be separately stored in 2 storage cylinder 17-1, in 17-2, and when technique is padded, then by double end metering pump 17-3 immediate distribution, effectively prevent causing dye technology liquid due to dyestuff and alkali lye incorporation time length and produce the disturbance be hydrolyzed.
Detailed description of the invention two, as shown in accompanying drawing 3,4.
A technological equipment for the quick fixation of fabric finishing, in order to textile printing, it with alkali-free dye paste printed cotton fabric for processing object; What comprise storing pure dye printed cotton fabric enters cloth storage cloth case 21, long ring fixation drying room 23 and go out cloth storage cloth case 24; Described COTTON FABRIC, by secondary 25 draws of draw roller, goes out cloth by entering cloth storage cloth case 21 via the long ring carrier chain 27 in long ring fixation drying room 23 through fabric guide roll 26, to going out cloth storage cloth case 24 uniform motion; And its:
A, described long ring fixation drying room 23 are long ring steaming and color fixing drying rooms; Also comprise vapour source, the described steam provided by saturated vapor source imports steam fixation drying room 23 by pipeline via the vapours input port (23-1) being arranged in long ring steaming and color fixing drying room 23 corresponding site, to realize the quick steaming and color fixing of overall saturated vapor homogeneous heating in long ring steaming and color fixing drying room 23;
B, also comprise to the caustic soda of the alkali-free dye paste stamp position charity caustic lye of soda of COTTON FABRIC slurry charity device 22; Described caustic soda slurry charity device 22 comprises the cylinder 22-1 with the nickel screen prepared according to patterns of fabric, fixation starches cylinder 22-2 at the caustic soda being used for storing caustic soda slurry of described cylinder 22-1 inner chamber, starching cylinder 22-2 with caustic soda, to be connected through outlet be trumpet-shaped sizing pipe 22-3, starch cylinder 22-2 with one end and caustic soda to be fixedly connected with, the scraper plate 22-4 abutted and the other end and the nickel screen of cylinder 22-1 slide mutually, and the Cun Jiang district Z of horn-like export mixes cylinder 22-1 by described scraper plate 22-4 and sizing pipe 22-3;
And the Cun Jiang district Z cylindrical of described cylinder 22-1 is tangent and by the pressing of embossing device phase with horizontally disposed described processing object alkali-free dye paste printed cotton fabric, the travel line speed of described cylinder 22-1 and described COTTON FABRIC is equal, gives the flower pattern position charity caustic soda slurries of described alkali-free dye printing COTTON FABRIC thus.
The COTTON FABRIC of prior art is dried after printing with reactive dye, then in long ring fixation drying room 23, fixation is carried out, usual way due to the moisture after fixation goods drying too low, and there is the drawback excessively consuming steam, by moisture content 12% steaming and color fixing, well-established law 4% moisture content can be made to consume vapour 1.1
t/ h is down to 0.7
t/ h, achieves obvious economic benefit.
The utility model is also by the fixation alkaline agent in thickening agent slurry, change into before evaporating and starch the applying of charity device 22 real-time and quantification by caustic soda, with the pH value of the moisture content and fixation reaction that effectively improve fabric fixation, the fixation accelerating dyestuff and fiber is reacted, and saves steam.
Because the stamp of fabric is the local dyeing of fabric, general stamp style accounts for the area of 40% ~ 80% of fabric, alkali slurry of the present utility model is executed liquid and is adopted nickel screen cylindrical fireworks, and with simple to embossing device (without required precision, style position can be covered), the PRINTED FABRIC " in vain " can saved like this without style consume 20 ~ 60% alkali slurry, so both save production cost, but also alleviate the load of rear road stamp after washing operation, save water scouring water.Certainly, adopt view picture to apply alkaline agent to be also fine.
And the quick fixation of the printing with reactive dye goods implemented by described long ring fixation drying room 23, one is owing to have employed caustic soda, improves pH value; Two is the moisture content owing to improve required fixation fabric; Three is because alkaline agent is before fixation fabric enters long ring fixation drying room 23, is immediately applied to the flower pattern position of pure dye stamp, thus effectively prevent the problem that mixed dye slurries produce hydrolysis.
By under the above 3 technical measures effect, the fixation time of cellulose base fiber fabric is down to 5min from 10-15min, the pure cotton fabric fixation time is down to 3-4min by 8min, and make prior art routine consumption vapour 800kg/h be reduced to 400kg/h, 2400t steam is saved according to the annual comparable prior art of calculating 1 playscript with stage directions utility model, Jie Zhiyue 480,000 yuan
Simultaneously, the urea in conventional stamp mixed serum can also be deleted or few use by the utility model, and greatly makes the ammonia nitrogen thing in discharged sewage decline, and its positive effect is clearly.
Detailed description of the invention three, as shown in Figure 5.
A technological equipment for the quick fixation of fabric finishing, brightens in order to chemical & blended fabric open width, and it is with through scouringing and bleaching, and the open width chemical & blended fabric after washing and dehydration is processing object, comprises brightening agent dipping tank 31, mangle roller pair 32, brightens color fixing box 34 and draw-out roller pair 35; Described processing object open width chemical & blended fabric, is travelled forward by mangle roller secondary 32 and the secondary 35 synchronous draws of draw-out roller through fabric guide roll, and its:
A, also comprises the vacuum dewatering plant 33 being located at mangle roller secondary 32 and brightening between color fixing box 34; Described vacuum dewatering plant 33, comprise 2 suction hose 33-1 with multiple water sucking mouth arranged along open width chemical & blended fabric door width direction, 2 suction hose 33-1 are laid in the tow sides of described open width chemical & blended fabric respectively, and press close to configure with described open width chemical & blended fabric, and 2 suction hose 33-1 are connected with evacuator pipeline respectively, by the work of described vacuum dewatering plant 33, the band liquid measure of described open width chemical & blended fabric is made to reach technique minimum.
B, also comprise 100% source of superheated steam 36 of 180 ~ 200 DEG C, described source of superheated steam, that saturated vapor is generated the source of superheated steam meeting technological temperature requirement by heating, described source of superheated steam 36 be arranged in the superheated steam input port 34-1 pipeline brightening color fixing box 34 corresponding site and be connected, brighten fixation fast with what realize brightening overall superheated steam homogeneous heating in color fixing box 34.
And described source of superheated steam 36 is saturated vapor electric heater units, this device is that saturated vapor is inputted by input port 34-1, after heating generation saturated vapor, enters again and brighten color fixing box 34 after entering mixing chamber 36-4 mixing via electric radiator 36-3; Technique is sent into electric radiator 36-3 by circulating fan 36-2 and is implemented cycle applications after being filtered by collection suede net 36-1 with rear superheated steam.
This technological equipment is owing to adopting 100% superheated steam of 180 DEG C as brightening fixation media, the good effect shown especially is, one is can shortened process 1/2, brightening the color fixing process time shortens to 30s by 1min, and production cost is controlled the level or lower in the comparatively heat-conducting oil heating fixation of low cost at present; Can reduce equipment investment 40%, energy-conservation more than 50%, its techno-economic effect is fairly obvious.
The first sample of three kinds of technological equipments included by the utility model, in trial production to show effect especially be fairly obvious; Achieve the original intention of the utility model upgrading synergy.
Claims (6)
1. a technological equipment for the quick fixation of fabric finishing, in order to cotton fabric dyeing process, it take COTTON FABRIC as processing object, comprise and move back cloth rewinder roll (11), for providing the Chu Buxiang (12) not stopping and change and move back yardage roll, there is the leaching pad dyeing device (13) evenly padding REACTIVE DYES of roll pair (13-1) and process liquor dipping tank (13-2), there is the fixation drying room (14) of mop roller (14-1), be used for cooling the cooling device (15) of dyeing and finishing fabric, go out cloth wind-up roll (16) and be used for the liquid dispensing device (17) of leaching pad dyeing device (13) sustaining supply process liquor, and described in move back cloth rewinder roll (11), storage cloth case (12), leaching pad dyeing device (13), fixation drying room (14), cooling device (15) with go out cloth wind-up roll (16) and to be arranged in order by rear to front and implementing process is connected, the liquid dispensing device (17) of described process liquor is connected mutually with the process liquor dipping tank (13-2) of leaching pad dyeing device (13), COTTON FABRIC undamped ground is by soaking the roll pair (13-1) of pad dyeing device (13) and going out the synchronous draw uniform motion of cloth wind-up roll (16), it is characterized in that:
A, described liquid dispensing device (17), it comprises dye liquor cylinder (17-1), caustic lye of soda bucket (17-2), the double end metering pump (17-3) be connected with dye liquor cylinder (17-1) and lye tank (17-2) pipeline, the process liquor blender (17-4) be connected with double end metering pump (17-3) pipeline, continues to supplement the process liquor dipping tank (13-2) to described process liquor leaching pad dyeing device (13) via the instant well-mixed process liquor of process liquor blender (17-4);
B, also comprise the control device (18) of process liquor dipping tank (13-2) the interior liquid level for Controlling Technology immersion pad dyeing device (13), described control device (18) comprises the liquid level sensor (18-1) be located in process liquor leaching pad dyeing device (13) process liquor dipping tank (13-2), the controller (18-2) be connected with liquid level sensor (18-1) telecommunications, when the amount that the process liquor in leaching pad dyeing device (13) process liquor dipping tank (13-2) is taken away by fabric, when there are differences with the amount of the process liquor of liquid dispensing device (17) institute supply, the liquid level signal measured by liquid level sensor (18-1) feeds back to controller (18-2) in time, the motor (D) of described double end metering pump (17-3), accept controller (18-2) instruction and raising speed or reduction of speed, strengthened by the dispensed amounts of double end metering pump (17-3) or reduce, and make the process liquor in leaching pad dyeing device (13) process liquor dipping tank (13-2) remain on predetermined process liquid level,
C, leaching pad dyeing device (13) process liquor dipping tank (13-2) in, be provided with pad case (13-3); Fabric carries out turnover motion via 3 fabric guide rolls (13-4,13-5,13-6) around pad case (13-3), in order to provide the minimum process liquor capacity of the best dip time of fabric and process liquor dipping tank (13-2);
D, described fixation drying room (14) are steam fixation drying rooms; Also comprise 100% source of superheated steam (19) of 180 ~ 200 DEG C; Described source of superheated steam (19) is by being heated into the source of superheated steam meeting technological temperature requirement by saturated vapor; Described source of superheated steam (19) is connected with saturated vapor input port (14-2) pipeline of fixation drying room (14), to realize the quick steaming and color fixing of overall superheated steam homogeneous heating in fixation drying room (14).
2. the technological equipment of the quick fixation of fabric finishing as claimed in claim 1, it is characterized in that: process liquor dipping tank (13-2) and Pneumatic assembly (13-7) attaching of described leaching pad dyeing device (13), start Pneumatic assembly (13-7), described process liquor dipping tank (13-2) can upper and lowerly be elevated.
3. the technological equipment of the quick fixation of fabric finishing as claimed in claim 1, is characterized in that: described source of superheated steam (19) is saturated vapor heater; To be saturated vapor inputted by input port (14-2) this device, after generating superheated steam, then after mixing chamber (19-4) mixing, inputs fixation drying room (14) via electric radiator (19-3) heating; Superheated steam (19-5) after technique use, after collection suede net (19-1) filters, is sent into electric radiator (19-3) by circulating fan (19-2) and is implemented cycle applications.
4. a technological equipment for the quick fixation of fabric finishing, in order to textile printing, it with alkali-free dye paste PRINTED FABRIC for processing object; What comprise storing pure dye PRINTED FABRIC enters cloth storage cloth case (21), long ring fixation drying room (23) and go out cloth and store up cloth case (24); Described fabric, by draw roller pair (25) draw, stores up cloth case (21) via the long ring carrier chain (27) be located in long ring fixation drying room (23) to going out cloth storage cloth case (24) uniform motion through fabric guide roll (26) by entering cloth; It is characterized in that:
A, described long ring fixation drying room (23) are long ring steaming and color fixing drying rooms; By pipeline via the vapor inlet port (23-1) being arranged in long ring steaming and color fixing drying room (23) corresponding site, saturated vapor is imported long ring steam fixation drying room (23), to realize the quick steaming and color fixing of overall saturated vapor homogeneous heating in long ring steaming and color fixing drying room (23); The rear steam of technique is discharged by exhaust blower (29);
B, also comprise slurry to the caustic soda of the alkali-free dye paste stamp position charity caustic lye of soda of fabric charity device (22), described caustic soda slurry charity device (22) comprises the cylinder (22-1) with the nickel screen prepared according to patterns of fabric, fixation starches cylinder (22-2) at the caustic soda being used for storing caustic soda slurry of described cylinder (22-1) inner chamber, starching cylinder (22-2) with caustic soda, to be connected through outlet be trumpet-shaped sizing pipe (22-3), starch cylinder (22-2) with one end and caustic soda to be fixedly connected with, the scraper plate (22-4) abutted and the other end and the nickel screen of cylinder (22-1) slide mutually, and by the Cun Jiang district (Z) of described scraper plate (22-4) with the horn-like export mixes cylinder (22-1) of sizing pipe (22-3),
And Cun Jiang district (Z) cylindrical of described cylinder (22-1) is tangent and by the pressing of embossing device phase with horizontally disposed described processing object alkali-free dye paste PRINTED FABRIC, the travel line speed of described cylinder (22-1) and described fabric is equal, gives the flower pattern position charity caustic soda slurries of described alkali-free dye printing fabric thus.
5. a technological equipment for the quick fixation of fabric finishing, brightens in order to chemical & blended fabric open width, and it is with through washing of scouringing and bleaching, with dehydration after open width chemical & blended fabric be processing object, comprise brightening agent dipping tank (31), mangle roller pair (32), brighten color fixing box (34) and draw-out roller pair (35); Described processing object open width chemical & blended fabric, travels forward via mangle roller pair (32) and the synchronous draw of draw-out roller pair (35), it is characterized in that:
A, also comprises the vacuum dewatering plant (33) being located at mangle roller pair (32) and brightening between color fixing box (34); Described vacuum dewatering plant (33) comprises 2 suction hoses (33-1) with multiple water sucking mouth arranged along open width chemical & blended fabric door width direction; 2 suction hoses (33-1) are laid in the tow sides of described open width chemical & blended fabric respectively; and press close to configure with described open width chemical & blended fabric; and 2 suction hoses (33-1) are connected with evacuator pipeline respectively; by the work of described vacuum dewatering plant (33), the band liquid measure of described open width chemical & blended fabric is made to reach technique minimum;
B, also comprises 100% source of superheated steam (36) of 180 ~ 200 DEG C, and described source of superheated steam (36) is that saturated vapor is generated the source of superheated steam meeting technological temperature requirement by heating; Described source of superheated steam (36) be arranged in saturated vapor input port (34-1) pipeline brightening color fixing box (34) corresponding site and be connected, brighten fixation fast with what realize brightening overall superheated steam homogeneous heating in color fixing box (34).
6. the technological equipment of the quick fixation of fabric finishing as claimed in claim 5, it is characterized in that, described source of superheated steam (36) is saturated vapor electric heater unit, this device is that saturated vapor is inputted by input port (34-1), after generating superheated steam via electric radiator (36-3) heating, enter again after entering mixing chamber (36-4) mixing and brighten color fixing box (34); Technique is sent into electric radiator (36-3) by circulating fan (36-2) and is implemented cycle applications after being filtered by collection suede net (36-1) with rear superheated steam.
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| CN201520601130.0U CN205046340U (en) | 2015-08-11 | 2015-08-11 | Tooling of quick fixation of fabric dyeing and finishing |
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| CN201520601130.0U CN205046340U (en) | 2015-08-11 | 2015-08-11 | Tooling of quick fixation of fabric dyeing and finishing |
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| CN205046340U true CN205046340U (en) | 2016-02-24 |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106087312A (en) * | 2016-08-11 | 2016-11-09 | 新昌县宇峰印染机械有限公司 | A kind of knitting open width vacuum water absorber |
| CN106400352A (en) * | 2016-11-30 | 2017-02-15 | 泉州市西格玛智能工业机械有限公司 | Cloth feed device of cloth printing production line |
| CN106592127A (en) * | 2016-12-16 | 2017-04-26 | 江苏新瑞贝科技股份有限公司 | All-cotton fabric high-pressure water-saving injection dyeing technology and vaporized water recycling system |
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| CN108004814A (en) * | 2017-12-28 | 2018-05-08 | 无锡市艾克斯染整设备有限公司 | The production method and device of pure cotton non-woven fabrics continuous knot dyeing |
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| CN106087312A (en) * | 2016-08-11 | 2016-11-09 | 新昌县宇峰印染机械有限公司 | A kind of knitting open width vacuum water absorber |
| CN106087312B (en) * | 2016-08-11 | 2019-08-06 | 新昌县宇峰印染机械有限公司 | A kind of knitting open width vacuum water absorber |
| CN106400352A (en) * | 2016-11-30 | 2017-02-15 | 泉州市西格玛智能工业机械有限公司 | Cloth feed device of cloth printing production line |
| CN106400352B (en) * | 2016-11-30 | 2024-04-26 | 南京陶特信息技术服务有限公司 | Cloth feeding device of cloth printing assembly line |
| CN106592127A (en) * | 2016-12-16 | 2017-04-26 | 江苏新瑞贝科技股份有限公司 | All-cotton fabric high-pressure water-saving injection dyeing technology and vaporized water recycling system |
| CN107825869A (en) * | 2017-10-31 | 2018-03-23 | 合肥海闻自动化设备有限公司 | One kind is used for ribbon digital printing device |
| CN108004814A (en) * | 2017-12-28 | 2018-05-08 | 无锡市艾克斯染整设备有限公司 | The production method and device of pure cotton non-woven fabrics continuous knot dyeing |
| CN108004814B (en) * | 2017-12-28 | 2023-04-25 | 无锡市艾克斯染整设备有限公司 | Production method and device for continuous pad dyeing of pure cotton non-woven fabric |
| CN109778467A (en) * | 2019-03-07 | 2019-05-21 | 侯志斌 | Gauze evaporates equipment after a kind of dyeing |
| CN109778467B (en) * | 2019-03-07 | 2021-06-11 | 杨利人 | Dyed gauze steaming equipment |
| CN110761018A (en) * | 2019-11-15 | 2020-02-07 | 常州安达环保科技有限公司 | Padder and long ring steamer combination printing and dyeing equipment |
| CN112297650A (en) * | 2020-10-31 | 2021-02-02 | 浙江隆生数码纺织科技有限公司 | Ink-jet printing machine |
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