CN105256480B - A kind of continuous quick pollution-free dyeing assembly line of province's instant water - Google Patents
A kind of continuous quick pollution-free dyeing assembly line of province's instant water Download PDFInfo
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- CN105256480B CN105256480B CN201510793231.7A CN201510793231A CN105256480B CN 105256480 B CN105256480 B CN 105256480B CN 201510793231 A CN201510793231 A CN 201510793231A CN 105256480 B CN105256480 B CN 105256480B
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Abstract
The invention discloses a kind of continuous quick pollution-free dyeing assembly line of province's instant water, including unwinding device, pressing cooling device, track support, storage device and wrap-up, the track support is arranged in heater, and track support is divided into dry workspace, dyeing workspace and fixation workspace by the heater direction along ng a path；The pressing cooling device includes ironing device and cooling device, and the heater sets corresponding heating-up temperature respectively according to workspace, dyeing workspace and fixation workspace is dried.The present invention realizes water-saving automation dyeing, economizes on resources, environmental protection is produced.
Description
Technical field
The present invention relates to dyeing and printing process technical field, particularly a kind of quick pollution-free dyeing production of continuous province's instant water
Line.
Background technology
Dyeing and finishing dyeing and printing process belongs to high energy consumption, high water consume, three high industries of high pollution, is pollution in textile industry industrial chain
Most heavy link, its wastewater discharge accounts for the 80% of textile industry total release, and its year wastewater discharge has accounted for national industry
34% or so of wastewater discharge, its water consumption proportion of foot is big, textile-dyeing wastewater total amount is big, it is seriously polluted be China
The source of emphasis pollution in industrial system, is also the emphasis of textile industry efforts at environmental protection.
The dyestuff of tradition must be heated in dye vat borough chief's time lifts 60 DEG C to 130 DEG C immersions by water temperature, it is necessary in height
Dyed inside the pore that dyestuff penetration could be entered to fiber in the cylinder of warm high pressure.All traditional dyeings, all must
The dyestuff and various chemical assisting-dyeing toners floated on fiber surface into fibrous inside must be removed through multiple wash water.Again through tradition drawing
Width modular system heating drying cloth, it is seen that actual production water consumption is consumed in each road water-washing process, and material,
Cask washing, cleaning dye vat etc..Institute is using heat energy steam come to boiler combustion.Inevitable " the carbon of ineffective any material combusting
Discharge " " contaminated air " causes haze noxa, and this causes the pollution of environment to be provided with the energy and various manpower, equipment, places etc. of including
The waste in source.
The content of the invention
The technical problem to be solved in the present invention is that there is provided a kind of continuous province's instant water is fast for above-mentioned the deficiencies in the prior art
Fast pollution-free dyeing assembly line.
In order to solve the above technical problems, the technical solution used in the present invention is：A kind of continuous instant water that saves is quickly without dirt
Contaminate dyeing assembly line, including unwinding device, pressing cooling device, track support, storage device and wrap-up, the track branch
Erection is placed in heater, and track support is divided into dry workspace, dyer by the heater direction along ng a path
Make area and fixation workspace；The pressing cooling device includes ironing device and cooling device, and the heater is according to drying
Workspace, dyeing workspace and fixation workspace set corresponding heating-up temperature respectively.
In above-mentioned technical proposal, the unwinding device includes unreeling support, and the top for unreeling support is provided with first
Frame, first support restocking be provided with rotating shaft, the first power set are provided with support is unreeled, first power set with it is described
The drive connection of rotating shaft；The middle-end for unreeling support is provided with second support, and the first material is provided with the second support
Roller group；The end for unreeling support is provided with the 3rd support, adjustable material-saving roller group is provided with the 3rd support.
In above-mentioned technical proposal, Sheng cloth holder is provided between the second support and the 3rd support.
In above-mentioned technical proposal, the ironing device includes the ironing roller that cloth plates, and the cooling device includes will
The chill roll of cloth cooling, is connected between the ironing roller and chill roll by the first driving member, and the chill roll passes through second
Driving member and the second power set are connected.
In above-mentioned technical proposal, the ironing roller includes upper ironing roller and lower ironing roller, and the chill roll includes upper cooling
Roller and lower chill roll；The upper ironing roller two ends are provided with pressing gear, and the lower ironing roller two ends are provided with lower pressing tooth
Wheel, the upper chill roll two ends are provided with cooling gear, and the lower chill roll two ends are provided with lower cooling gear；It is described boiling hot
Horizontal gear is meshed with lower pressing gear, and the upper cooling gear is meshed with lower cooling gear.
In above-mentioned technical proposal, first driving member is the be meshed with the upper pressing gear, upper cooling gear
One travelling gear, second driving member is the second travelling gear being meshed with the lower cooling gear.
In above-mentioned technical proposal, the dyeing workspace is provided with dyestuff, cloth immersion dyestuff to be added after absorption by described
Thermal is heated to distillation.
In above-mentioned technical proposal, the storage device includes the 5th support, and horizontal layout is provided with the 5th support restocking
Some feeding roller groups and some blanking roller groups.
In above-mentioned technical proposal, the wrap-up includes being provided with cross frame on the 6th support, the 6th support,
The center of the cross frame and four ends are all respectively arranged with round roller, and the cross frame is filled by gear train and the 3rd power
Put drive connection.
In above-mentioned technical proposal, a padding machine, padding machine bag are additionally provided between the pressing cooling device and track support
Include preceding pressure roller and rear pressure roller.
The beneficial effects of the invention are as follows：Relative to traditional production line of dying cloth, overall structure is simple and compact, and cloth is in dye
By plating, cooling down, extrude and dryness finalization before color, then by, to distilling, making the dye after distillation to dyestuff high-temperature heating
Material falls to contaminate in cloth, then carries out heating fixation, most afterwards through expecting that roller group is wound after arranging.Manufacturing technique method is improved, by institute's palpus
The material of dyeing is by way of moment contaminates, dried, the technique for completing whole dye fixing dyeing and finishing.Exempt from completely into cylinder, dry and wet friction
Fastness reaches more than level Four, and deployed dye liquor is reusable, and its efficiency adds a tradition to determine equal to 6 dye vats of legacy equipment
The efficiency of type machine.With the dyeing of few water, without also source cleaning, cylinder water is washed less, is reduced by 95% traditional dyeing and finishing water and is reduced by 95% dyeing and finishing
Wastewater displacement, change dyeing and finishing ecology, without the use of boiler steam, no empty dirty discharge, reduction industrial hazard, the dyeing of the saving energy,
Short route, rapid dyeing, break through dyeing and finishing flow.Plan " green " environmental protection dyeing.The characteristic of dyeing and finishing cost is reduced, dye will be caused
Whole market is caused a sensation.The system is not disconnected with legacy equipment, reproduce innovation.Everybody can left-hand seat operation, the traditional dyeing and finishing of reduction easily
30% cost, multi-win is created with most economical effective manner, and then is reached carbon reduction, reduced contaminated wastewater, reduction industrial hazard, is protected
Protect the earth.By brand-new continuous production line of dying cloth, brought problem of environmental pollution is solved while manufacturing cost is saved.
Brief description of the drawings
Fig. 1 is the overall structure diagram of the present invention；
Fig. 2 is the structural representation of unwinding device of the present invention；
Fig. 3 is the structural representation of pressing cooling device of the present invention；
Fig. 4 is the structural representation of padding machine of the present invention；
Fig. 5 is the structural representation of track support of the present invention；
Fig. 6 is the structural representation of storage device of the present invention；
Fig. 7 is the structural representation of wrap-up of the present invention.
In figure, 1, unwinding device；2nd, pressing cooling device；3rd, track support；4th, storage device；5th, wrap-up；6th, roll
Car；7th, heater；8th, cloth roll；101st, support is unreeled；102nd, first support；103rd, rotating shaft；104th, the first power set；
105th, second support；106th, the first material roller group；107th, the 3rd support；108th, adjustable material-saving roller group；109th, transmission bracket；110th, contain
Cloth holder；201st, upper ironing roller；202nd, lower ironing roller；203rd, upper chill roll；204th, lower chill roll；205th, upper pressing gear；206、
Lower pressing gear；207th, upper cooling gear；208th, lower cooling gear；209th, the first travelling gear；210th, the second travelling gear；
211st, floating roller device；301st, conveyer belt；302nd, drive；303rd, needle plate；304th, hairbrush；401st, the 5th support；402nd, feeding roller
Group；403rd, blanking roller group；501st, the 6th support；502nd, cross frame；601st, preceding pressure roller；602nd, rear pressure roller；A, dry workspace；
B, dyeing workspace；C, fixation workspace.
Embodiment
The invention will now be described in further detail with reference to the accompanying drawings.
As shown in figure 1, a kind of continuous quick pollution-free dyeing assembly line of province's instant water, including unwinding device 1, cooling of plating
Device 2, track support 3, storage device 4 and wrap-up 5, the track support 3 are arranged in heater 7, and described
3 points by track support of the direction along ng a path of heater 7 is to dry workspace A, dyeing workspace B and fixation workspace C；It is described to scald
Flat cooling device 2 include ironing device and cooling device, the heater 7 according to dry workspace A, dyeing workspace B and
Fixation workspace C sets corresponding heating-up temperature respectively.The mode that heater 7 irradiates electricity heating using fluorescent tube is added
Heat, dry, heat treatment.
As shown in Fig. 2 the unwinding device 1 includes unreeling support 101, the top for unreeling support 101 is provided with first
Support 102, is provided with rotating shaft 103 in the restocking of first support 102, the first power set 104 is provided with support 101 is unreeled, should
First power set 104 and the drive connection of the rotating shaft 103；The middle-end for unreeling support 101 is provided with second support
105, the first material roller group 106 is provided with the second support 105；The end for unreeling support 101 is provided with the 3rd
Support 107, is provided with adjustable material-saving roller group 108 on the 3rd support 107.Cloth roll 8 is positioned in rotating shaft 103.First power
Device 104 is a cylinder, and one end of cylinder, which is fixed on, to be unreeled on support 101, and air cylinder tie rod stretches and led to from the other end of cylinder
Cross transmission bracket 109 to be connected with rotating shaft 103, rotate rotating shaft 103, so as to drive cloth roll 8 to rotate, realize the drawing of cloth
Go out.First material roller group 106 includes being arranged at the material roller of the bottom of second support 105, and the material roller positioned at top, the material at the top of this
A controllable nip rolls is additionally provided with above roller, it is ensured that cloth is steadily pasted along ground through expecting that roller is sent out.Adjustable material-saving roller group 108 is used to adjust
Save the elastic state of cloth.
Wherein, Sheng cloth holder 110 is provided between the support 107 of second support 105 and the 3rd, containing cloth holder 110 includes dividing
Second support 105, the mounting bracket on the 3rd support 107 are not arranged at, and the two ends of paulin are individually fixed on two mounting bracket, from
So form the storing state of a tenesmus.Cloth between the support 107 of second support 105 and the 3rd is stayed more in right amount, allows cloth to fall
Contain on cloth holder 110, as the pre- pull-out region of processing, pressing cooling device 2 first handles the cloth in the region, it is not necessary to wait
Cloth roll 8 is constantly in rotation status.
As shown in figure 3, the ironing device includes the ironing roller that cloth plates, the cooling device includes cloth is cold
But chill roll, is connected between the ironing roller and chill roll by the first driving member, and the chill roll passes through the second driving member
It is connected with the second power set.In addition, being additionally provided with a floating roller device 211 after cooling device, floating roller device 211 is wrapped
A floating lever is wrapped up in, floating lever elastic hinge joint is on the support of pressing cooling device 2, and the middle part and end of floating roller are provided with material roller,
The lower section of floating roller device 211 is provided with material roller.
Wherein, the ironing roller includes upper ironing roller 201 and lower ironing roller 202, and the chill roll includes upper chill roll 203
With lower chill roll 204；The two ends of upper ironing roller 201 are provided with pressing gear 205, and the lower two ends of ironing roller 202 are set
There is lower pressing gear 206, the upper two ends of chill roll 203 are provided with cooling gear 207, and the lower two ends of chill roll 204 are set
It is equipped with lower cooling gear 208；The upper pressing gear 205 is meshed with lower pressing gear 206, it is described it is upper cooling gear 207 with
Lower cooling gear 208 is meshed.
Wherein, first driving member is that first be meshed with the upper pressing gear 205, upper cooling gear 207 passes
Moving gear 209, second driving member is the second travelling gear 210 being meshed with the lower cooling gear 208.
As shown in figure 5, track support 3 is made up of conveyer belt 301 and drive 302, respectively will before and after conveyer belt 301
Needle plate 303 and hairbrush 304 that cloth edge is fixed.The dyeing workspace B is provided with dyestuff, cloth immersion dyestuff after absorption
Distillation is heated to by the heater 7.Heater 7 is all separated by thermal insulation board with the external world, it is ensured that temperature is constant.
As shown in fig. 6, the storage device 4 includes the 5th support 401, horizontal layout is provided with the restocking of the 5th support 401
Some feeding roller groups 402 and some blanking roller groups 403.
As shown in fig. 7, the wrap-up 5 includes being provided with cross-shaped on the 6th support 501, the 6th support 501
Frame 502, the center and four ends of the cross frame 502 are all respectively arranged with round roller, and the cross frame 502 passes through gear train
It is connected with the 3rd power set.
Wherein, a padding machine 6 is additionally provided between the pressing cooling device 2 and track support 3.As shown in figure 4, padding machine
6 include preceding pressure roller 601 and rear pressure roller 602, and cloth is extruded and removed water by preceding pressure roller 601 with rear pressure roller 602, because may after cooling
There is the moisture in air to adhere on cloth.
Embodiment above is merely illustrative and not limiting to the invention, therefore all according to described in present patent application scope
The equivalent change or modification done of method, be included in the range of present patent application.
Claims (8)
1. a kind of continuous quick pollution-free dyeing assembly line of province's instant water, it is characterised in that：Including unwinding device, plate cooling dress
Put, track support, storage device and wrap-up, the track support is arranged in heater, and the heater
Track support is divided into dry workspace, dyeing workspace and fixation workspace by direction along ng a path；The pressing cooling device bag
Ironing device and cooling device are included, the heater is set respectively according to workspace, dyeing workspace and fixation workspace is dried
Put corresponding heating-up temperature；The ironing device includes the ironing roller that cloth plates, and the cooling device is included cloth
The chill roll of cooling, is connected between the ironing roller and chill roll by the first driving member, and the chill roll passes through the second transmission
Part and the second power set are connected；The ironing roller includes upper ironing roller and lower ironing roller, and the chill roll includes upper cold
But roller and lower chill roll；The upper ironing roller two ends are provided with pressing gear, and the lower ironing roller two ends are provided with lower pressing
Gear, the upper chill roll two ends are provided with cooling gear, and the lower chill roll two ends are provided with lower cooling gear；On described
Pressing gear is meshed with lower pressing gear, and the upper cooling gear is meshed with lower cooling gear.
2. a kind of continuous quick pollution-free dyeing assembly line of province's instant water according to claim 1, it is characterised in that：It is described
Unwinding device includes unreeling support, and the top for unreeling support is provided with first support, and rotating shaft is provided with first support restocking,
Unreel and be provided with support the first power set, first power set and the drive connection of the rotating shaft；It is described to unreel support
Middle-end be provided with second support, the first material roller group is provided with the second support；Set in the end for unreeling support
The 3rd support is equipped with, adjustable material-saving roller group is provided with the 3rd support.
3. a kind of continuous quick pollution-free dyeing assembly line of province's instant water according to claim 2, it is characterised in that：It is described
Sheng cloth holder is provided between second support and the 3rd support.
4. a kind of continuous quick pollution-free dyeing assembly line of province's instant water according to claim 1, it is characterised in that：It is described
First driving member is the first travelling gear being meshed with the upper pressing gear, upper cooling gear, and second driving member is
The second travelling gear being meshed with the lower cooling gear.
5. a kind of continuous quick pollution-free dyeing assembly line of province's instant water according to claim 1, it is characterised in that：It is described
Dyeing workspace is provided with dyestuff, cloth immersion dyestuff after absorption by the heating devices heat to distillation.
6. a kind of continuous quick pollution-free dyeing assembly line of province's instant water according to claim 1, it is characterised in that：It is described
Storage device includes the 5th support, and some feeding roller groups and some blanking roller groups of horizontal layout are provided with the 5th support restocking.
7. a kind of continuous quick pollution-free dyeing assembly line of province's instant water according to claim 1, it is characterised in that：It is described
Wrap-up includes being provided with cross frame, the center of the cross frame and four ends on the 6th support, the 6th support
Round roller is all respectively arranged with, the cross frame is connected by gear train and the 3rd power set.
8. a kind of continuous quick pollution-free dyeing assembly line of province's instant water according to claim 1, it is characterised in that：Institute
State and a padding machine is additionally provided between pressing cooling device and track support, padding machine includes preceding pressure roller and rear pressure roller.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510793231.7A CN105256480B (en) | 2015-11-18 | 2015-11-18 | A kind of continuous quick pollution-free dyeing assembly line of province's instant water |
| TW105137709A TWI658184B (en) | 2015-11-18 | 2016-11-17 | Continuous water-saving cloth dyeing production unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510793231.7A CN105256480B (en) | 2015-11-18 | 2015-11-18 | A kind of continuous quick pollution-free dyeing assembly line of province's instant water |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105256480A CN105256480A (en) | 2016-01-20 |
| CN105256480B true CN105256480B (en) | 2017-07-14 |
Family
ID=55096402
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510793231.7A Active CN105256480B (en) | 2015-11-18 | 2015-11-18 | A kind of continuous quick pollution-free dyeing assembly line of province's instant water |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN105256480B (en) |
| TW (1) | TWI658184B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107938240A (en) * | 2017-12-29 | 2018-04-20 | 绍兴尹创机械科技有限公司 | A kind of continuity printing and dyeing ironing machine |
| CN113599085B (en) * | 2021-07-20 | 2022-04-26 | 浙江昱升个人护理用品有限公司 | Diaper capable of preventing diaper from being red in buttocks and production process of diaper |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103741416A (en) * | 2013-12-31 | 2014-04-23 | 常州市奋发印染设备有限公司 | Yarn dyeing equipment assembly |
| CN203700764U (en) * | 2013-12-31 | 2014-07-09 | 常州市奋发印染设备有限公司 | Dyeing equipment assembly |
| CN104233682A (en) * | 2014-09-15 | 2014-12-24 | 常州市奋发印染设备有限公司 | Multifunctional ultrasonic ion continuous zero-discharge dyeing machine and dyeing process thereof |
| CN204431930U (en) * | 2015-01-30 | 2015-07-01 | 中原工学院 | The pulp equipment assembly of colorful yarn is produced in cylinder printing and dyeing |
| CN205368727U (en) * | 2015-11-18 | 2016-07-06 | 泮冬飞 | Continuous water -saving is quick pollution -free dyeing production line in twinkling of an eye |
-
2015
- 2015-11-18 CN CN201510793231.7A patent/CN105256480B/en active Active
-
2016
- 2016-11-17 TW TW105137709A patent/TWI658184B/en not_active IP Right Cessation
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103741416A (en) * | 2013-12-31 | 2014-04-23 | 常州市奋发印染设备有限公司 | Yarn dyeing equipment assembly |
| CN203700764U (en) * | 2013-12-31 | 2014-07-09 | 常州市奋发印染设备有限公司 | Dyeing equipment assembly |
| CN104233682A (en) * | 2014-09-15 | 2014-12-24 | 常州市奋发印染设备有限公司 | Multifunctional ultrasonic ion continuous zero-discharge dyeing machine and dyeing process thereof |
| CN204431930U (en) * | 2015-01-30 | 2015-07-01 | 中原工学院 | The pulp equipment assembly of colorful yarn is produced in cylinder printing and dyeing |
| CN205368727U (en) * | 2015-11-18 | 2016-07-06 | 泮冬飞 | Continuous water -saving is quick pollution -free dyeing production line in twinkling of an eye |
Also Published As
| Publication number | Publication date |
|---|---|
| TWI658184B (en) | 2019-05-01 |
| TW201718975A (en) | 2017-06-01 |
| CN105256480A (en) | 2016-01-20 |
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Effective date of registration: 20171225 Address after: Keqiao District 312000 of Zhejiang city of Shaoxing Province Yu Houzhu village Keyan Street Patentee after: Zhejiang Jia Mao Environmental Protection Technology Co., Ltd. Address before: 523000 Dongguan City, Guangdong Province, Houjie Hotel, Jinghao Hotel, 10 layers 1008 Dongguan Delian Environmental Protection Technology Co., Ltd. Patentee before: Pan Dongfei |
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