The intelligent straight roller cloth gripper mercerization of knitting goods machine of wet cloth thermokalite
Technical field
The present invention relates to the straight roller cloth gripper mercerization of knitting goods machines of intelligent wet cloth thermokalite.
Background technique
In the prior art, mercerising process is that strong caustic (lye) impregnation is made to the celluloses such as cotton, fiber crops
Fiber occurs irreversible swelling and causes fiber lattice Parameters variation, and crystallinity decline is partially changed by crystalline region unformed
Area, make original hydroxyl untouchable in water become can and, and fibre section changes, and is circle, cell by rectangular expansion
It shrinks, longitudinal natural distortion disappears, and then so that fiber is stretched or is no longer shunk under tension appropriate, fiber table
Face wrinkle disappears, and becomes smooth cylindrical body, fibre structure obtains ordered arrangement, thus improves the energy of fibers adsorption dyestuff
Power;Swelling also eliminates the internal stress that fiber is formed during the growth process and improves its plasticity, to improve cellulosic fabric
Physical property, such as reduce washing shrinkage, increase fabric door width, improve fabric sheen etc..
The capital equipment that mercerising process uses at present is cloth gripper mercerization of knitting goods machine.The cloth gripper mercerization of knitting goods of existing structure
Machine all uses compact form caustic dip facility, and fabric is entered in the dipping tank with caustic lye of soda by entering arrangment, then passes through jockey pulley
With the effect of taut cloth rewinder roll, fabric is made to enter back into cloth gripper tenter device after completing caustic dip technique with certain tension and be drawn
Width and soda.This compact type mercerization technique make fabric in a tensioned state steeping liquor when, lye be difficult to penetrate into fiber and
The surface of fabric is related merely to, while the action time of fiber and lye is short, so that lye is unable to satisfy the processing of fabric
Actual demand;It is not thorough enough to the soda of fabric when having handled lye progress soda, so that the lye of a part also remains in
In fabric, later period fabric is caused to shrink, influences the dimensional stability of fabric;After mercerization finish, remaining alkali quilt on fiber
Flushing is got off, these general direct emissions of salkali waste rinsed, not only waste of resource, increases production cost, and do not pass through
Processing is crossed, will cause the pollution of environment.
Summary of the invention
It is an object of the invention to be directed to many deficiencies of the prior art, provide intelligent wet cloth thermokalite straight roller cloth gripper knitting
The extent of reaction of fabric and lye is adjusted in object mercerizing machine, and mercerization effect is good, improves mercerising efficiency, and lixiviating thoroughly, sufficiently, mentions
The dimensional stability and quality in high fabric later period, while spent lye direct-on-line being recycled, the raw material of lye has both been saved,
Production cost is reduced, and do not can cause environmental pollution, the environmental protection and energy saving of mercerization process is improved.
In order to solve the above-mentioned technical problem, the present invention adopts the following technical scheme:
The intelligent straight roller cloth gripper mercerization of knitting goods machine of wet cloth thermokalite, including the open width being sequentially arranged according to fabric direction of advance
Entering arrangment, concentrated base dipping tank, cloth gripper amplitude-expanding device, concussion water washing chamber, drying machine and open width cloth discharge device, outlet assembly, concentrated base dipping tank packet
Pre- immersion trough and concentrated base slot are included, preimpregnation roller and heating unit are equipped in pre- immersion trough, is equipped with first roll group, second roll in concentrated base slot
Group, fabric guide roll and regulating device, cloth gripper amplitude-expanding device include tenter, cloth gripper, the first spray equipment and inhale alkali device, the first spray
Shower device includes spray tube and spraying box, and inhaling alkali device includes inhaling alkali pipe and collecting box, is equipped with filter layer, collecting box in collecting box
On be connected with recovery tube, recovery tube is equipped with filter and alkali liquor concentration device, recovery tube by connecting tube respectively with pre- immersion trough, dense
Alkali slot is connected with spraying box, connecting tube be equipped with flow controller, concussion water washing chamber in be equipped with the second spray equipment, water supply tank,
Beating device and rocking equipment, water supply tank are connect with the second spray equipment, concussion water washing chamber and spraying box respectively, shake water washing chamber
Also it is connect with recovery tube.Concentrated base dipping tank is divided into pre- immersion trough and concentrated base slot, places sig water in pre- immersion trough, in concentrated base slot
High alkali liquid is placed, secondary base extraction is carried out to fabric, increases the base extraction time, reinforces base extraction degree, utilizes heating
Unit heats the lye in pre- immersion trough, and lye viscosity is avoided to increase, and makes depletion Quick uniform and fully penetrates into yarn and knit
Inside object, mercerising efficiency is improved;The position between first roll group, second roll group and fabric guide roll is adjusted using regulating device,
It is sufficiently impregnated fabric in lye, it is ensured that lye is to the treatment effect of fabric, so that the mercerising quality of fabric is improved, to obtain
With preferable gloss, soft product, the defect rate of product is effectively reduced;The spray tube of setting is by the hot water in spraying box
Or on sig water spray to fabric, the lye on fabric then is sucked with suction alkali pipe, and lye is discharged in collecting box, passed through
Filter screen filtration removes the impurity in the lye being collected into, and improves the quality of lye, then passes through back treated lye
Closed tube is respectively delivered to the raw material in pre- immersion trough, concentrated base slot and spraying box as concentrated base dipping tank and spray equipment, passes through filtering
Device further filters lye, and sig water is concentrated by alkali liquor concentration device, is entered by flow controller control pre-
The amount of alkali lye of immersion trough, concentrated base slot and spraying box realizes recycling for lye, saves resource, reduces production cost;It is arranged
The lye that contains in concussion water washing chamber removal fabric, using the second spray equipment by the water spray to fabric in water supply tank, benefit
Fabric is struck with beating device, vibration is generated using the water that rocking equipment makes to shake in water washing chamber, fabric impact is gone
Alkali makes the lye in fabric by thorough, abundant removal, improves the dimensional stability and quality in fabric later period;It is cleaned from fabric
The lye to get off is also recovered pipe recycling, and water supply tank is then concussion water washing chamber, the second spray equipment and the first spray equipment
Common supplement water, prevents the deficiency of lye.
Further, open width entering arrangment includes entering cloth rack, cloth supply roller, conveying roller, feeder motor and delivery platform, and conveying is flat
Platform is inclined on entering cloth rack, and the cloth intlet of delivery platform, which is equipped with, puts cloth holder, and cloth supply roller is uniformly mounted on and puts on cloth holder, conveying
The cloth outlet of delivery platform is arranged in roller, and conveying roller is connect with feeder motor, be located on delivery platform cloth supply roller and conveying roller it
Between be equipped with meter counter and pressing plate.Fabric is placed on cloth supply roller and is conveyed, convenient for the storage and processing of fabric, saving is taken
The step of fabric and time, delivery platform is obliquely installed, is slided under gravity, saves driving force, the metering of setting
Device is used to measure the quantity of the fabric of mercerization finish, convenient for management;The pressing plate of setting flattens fabric, carries out fabric entirely
Conveying, guarantees the processing area of cloth, avoids generating fold, reduces disqualification rate.
Further, it is equipped with sliding slot at left and right sides of delivery platform, is equipped with positioning column in sliding slot, the left and right sides of pressing plate is equal
Equipped with card slot, card slot is corresponding with positioning column.Card slot on pressing plate is clamped with positioning column, so that it is flat that pressing plate is fixed on conveying
Fabric is flattened on platform;Positioning column is slided up and down in sliding slot, so as to adjust the distance between pressing plate and delivery platform, is made
With more convenient, flexibly.
Further, fabric guide roll is between first roll group and second roll group, and regulating device includes symmetrical
One mounting rack, the second mounting rack, third mounting rack and the 4th mounting rack, the second mounting rack and third mounting rack are horizontally disposed with respectively
The left and right sides below the first mounting rack, the 4th mounting rack are vertically arranged in the lower section of the first mounting rack, on the first mounting rack
Equipped with the first moving cylinder, the second moving cylinder and third moving cylinder, the first moving cylinder passes through the first connecting plate and second
Mounting rack connection, the second moving cylinder are connect by the second connecting plate with third mounting rack, and the 4th mounting rack connects equipped with third
Fishplate bar, third moving cylinder are connect with third connecting plate, and fabric guide roll is connect with third connecting plate, first roll group and second roll
Group is connect with the second mounting rack and third mounting rack respectively;Concentrated base slot is equipped with interlayer, is connected with cooling water in interlayer;Concentrated base slot with
Tension bracket is equipped between cloth gripper amplitude-expanding device.First roll group is connect with the second mounting rack, second roll group and third are installed
Frame connection, fabric guide roll are connect with third connecting plate, and the first moving cylinder drives the second mounting rack to move left and right, to drive first
Roll stacks move left and right, and the second moving cylinder drives third mounting rack to move left and right, so that second roll group is driven to move left and right,
Third moving cylinder drives third connecting plate to move up and down, so that fabric guide roll be driven to move up and down, opens respectively according to the actual situation
Dynamic first moving cylinder, the second moving cylinder or third moving cylinder, to change first roll group, second roll group and lead
The relative position of cloth rewinder roll, make contact of the fabric with lye more comprehensively, reaction it is more abundant;Lead to cooling water on concentrated base slot, plays cold
But the effect of lye, reinforcing fiber swelling, to improve mercerization effect, guarantees the shrinking percentage and barium value of fabric;The tension of setting
Frame provides certain tension for fabric, to guarantee the quality of mercerising gone on smoothly with fabric.
Further, infrared automatic centring device is equipped on fabric guide roll, infrared automatic centring device is by draw runner roller, pneumatic dress
It sets, infrared optical probe composition, draw runner roller is set on fabric guide roll, and the both ends of draw runner roller are equipped with the first screw thread and the second screw thread,
The hand of spiral of first screw thread and the second screw thread is on the contrary, infrared optical probe and pneumatic device are respectively positioned on third connecting plate, gas
Dynamic device is connect with infrared optical probe and draw runner roller respectively, and the surface of draw runner roller is rough surface.The infrared automatic centering being arranged
Fabric is aligned by device, is avoided the offset of fabric and is prevented fabric from being completely infused in lye, and fabric is adhered on rough surface,
It is detected using edge of the infrared optical probe to fabric, drives draw runner roller laterally to move on fabric guide roll using pneumatic device
Dynamic, fabric is then moved with the transverse shifting of draw runner roller, achievees the purpose that correction;The first screw thread and the second screw thread being arranged make
The edge of fabric by screw thread effect and extended to both sides, avoid the contraction of fabric, expand the contact area of fabric and lye,
Improve base extraction efficiency.
Further, rocking equipment is located at the lower section of concussion plate, is shaken on plate using concussion impeller and concussion plate, concussion impeller
Equipped with discharge orifice, beating device is located at the top of concussion plate, and beating device includes beating plate and driving cylinder, and driving cylinder drives
Beating plate moves up and down.The concussion impeller of setting makes water generate concussion, is rinsed using the water of concussion to fabric, improves and rinses
Efficiency, the beating device of setting drives beating plate to pat fabric, is detached from lye further out of fabric using driving cylinder
Out, lixiviating effect is improved, the lye in fabric is removed thoroughly, reduces the shrinking percentage of fabric, improve the glossiness of fabric.
Further, the front and rear sides of drying machine are respectively equipped with fabric input mouth and exit slot, and at least a pair of point is equipped in drying machine
Drying machine is separated at least two heating chambers, is equipped with drier roll, hot air inlet, outlet in heating chamber by partition, demarcation plate
Mouth, heating device and sterilizing unit, hot air inlet, heating device and sterilizing unit are respectively positioned on the side wall of heating chamber, outlet
Mouth is located at the upside of heating chamber, and drier roll is staggered up and down.By drying machine divides at multiple heating chambers, to fabric
It carries out staged gradually to heat, uniformly, the damage to fabric is small, guarantees the quality of fabric, improves the efficiency of drying for drying;Each
It is provided with multiple air inlets in heating chamber, upper and lower surface hot wind is carried out to wet cloth and penetrates drying, good drying effect improves product
Drying rate, be conducive to save, guarantee the qualification rate of product;Steam is discharged from gas outlet, avoids being trapped in drying machine, cause
Moisture in drying machine aggravates, and reduces drying efficiency;Setting heating device heats entire heating chamber, makes fabric one
Directly under the condition of high temperature, homogeneous heating, sterilizing unit carries out sterilization processing to fabric, and ultraviolet lamp etc. can be used in sterilizing unit,
The harmful bacteria on fabric is reduced, the cleanliness of fabric is improved, improves fabric safety in utilization, extends the fabric resting period.
Further, heating device is made of heater, temperature inductor and controller, heater and the equal position of temperature inductor
In on the inner wall of heating chamber, controller is located at the outside of drying machine, and temperature inductor is connect with controller, controller and heater
Connection.Temperature inductor can induction heating intracavitary temperature conditions, real time monitoring in time, and send control for monitoring information
Device guarantees the gradually incremental temperature of the constant and each heating chamber of temperature using the heating state of controller control heater
Degree avoids damage fabric or heating undesirable.
Further, open width cloth discharge device, outlet assembly includes cloth discharge frame, pressing device, cutting device and receives cloth case, receives cloth case and is located at folding
The underface of cloth apparatus, pressing device include fixed frame, the first contact roller, the second contact roller and adjuster, the first contact roller and
Second contact roller is symmetrically set, and the first contact roller is fixed on fixed frame, and the second contact roller is connected with adjuster, plaiting dress
It sets including support frame, the first cloth folded board, the second cloth folded board and servo motor, the first cloth folded board is fixedly connected with support frame, and second
Cloth folded board is hinged with support frame, and the output shaft of servo motor is connect with the second cloth folded board.Fabric is pressed from the first contact roller and second
Pass through between bearing up pulley, using the pressure of the first contact roller and the second contact roller, so that fabric is kept smooth, avoid the generation of fold,
The second contact roller can also be adjusted using adjuster simultaneously, degree is pressed to the system of the first contact roller, adapt it to different type fabric
Processing, make fabric smooth delivery of power while keeping fabric smooth, avoid fabric clamping stagnation or sagging, expand open width and go out to arrange
The scope of application set;The cutting device of setting folds fabric, using servo motor drive the second cloth folded board periodically come
90 degree of back rotation, so that fabric be made to fold under the drive of the second cloth folded board, the fabric of folding, which enters, receives storage in cloth case
It deposits, improves the collection efficiency of fabric, keep the neat and clean of fabric, avoid fabric from falling and be contaminated on ground.
Further, it shakes and is equipped with taut cloth rewinder roll between water washing chamber and drying machine, taut cloth rewinder roll is arranged right below collecting tank, collects
Slot is connect with recovery tube.The fabric taut come out from concussion water washing chamber, extruding are discharged remaining in fabric the taut cloth rewinder roll being arranged
Part lye and moisture reduce the heavy burdens for the drying work of subsequent drying machine, and collecting tank is used to collect to be squeezed out by taut cloth rewinder roll
Lye and moisture, and by recovery tube recycle, convenient for utilizing again, reduce waste, reduce cost.
The present invention is by adopting the above-described technical solution, have the advantages that
1, concentrated base dipping tank is divided into pre- immersion trough and concentrated base slot, places sig water in pre- immersion trough, placed in concentrated base slot
High alkali liquid carries out secondary base extraction to fabric, increases the base extraction time, reinforces base extraction degree, utilize heating unit
The lye in pre- immersion trough is heated, avoids lye viscosity from increasing, makes depletion Quick uniform and fully penetrate into yarn and fabric
Mercerising efficiency is improved in portion;The position between first roll group, second roll group and fabric guide roll is adjusted using regulating device, makes to knit
Object is sufficiently impregnated in lye, it is ensured that lye is to the treatment effect of fabric, so that the mercerising quality of fabric is improved, to be had
Preferable gloss, soft product, are effectively reduced the defect rate of product;
2, then the spray tube being arranged is sucked by the hot water or sig water spray to fabric in spraying box with suction alkali pipe
Lye on fabric, and lye is discharged in collecting box, by filter screen filtration, the impurity in the lye being collected into is removed, is mentioned
Then treated lye is respectively delivered in pre- immersion trough, concentrated base slot and spraying box by the quality of high lye by recovery tube
As the raw material of concentrated base dipping tank and spray equipment, lye is further filtered by filter, it will be dilute by alkali liquor concentration device
Lye is concentrated, and avoids weak lye concentration is too low from losing reuse or recovery value, just direct emission pollutes, and passes through flow
Controller controls the amount of alkali lye for entering pre- immersion trough, concentrated base slot and spraying box, realizes recycling for lye, saves resource,
Reduce production cost;
3, the concussion water washing chamber being arranged removes the lye that contains in fabric, using the second spray equipment by the water in water supply tank
It sprays on fabric, fabric is struck using beating device, generate vibration using the water that rocking equipment makes to shake in water washing chamber
It is dynamic, lixiviating is impacted to fabric, makes the lye in fabric by thorough, abundant removal, improves the dimensional stability and matter in fabric later period
Amount;The lye washed down from fabric is also recovered pipe recycling, and water supply tank is then concussion water washing chamber, the second spray equipment
With the first spray equipment supplement water jointly, the deficiency of lye is prevented.
The extent of reaction of fabric and lye is adjusted in the present invention, and mercerization effect is good, improves mercerising efficiency, and lixiviating is thorough, fills
Point, the dimensional stability and quality in fabric later period are improved, while spent lye direct-on-line being recycled, both saves lye
Raw material reduces production cost, and not can cause environmental pollution, and improves the environmental protection and energy saving of mercerization process.
Detailed description of the invention
The present invention will be further explained below with reference to the attached drawings:
Fig. 1 is open width entering arrangment and pre- immersion trough in the straight roller cloth gripper mercerization of knitting goods machine of the intelligent wet cloth thermokalite of the present invention
Attachment structure schematic diagram;
Fig. 2 is the structural schematic diagram of open width entering arrangment in the present invention;
Fig. 3 is concentrated base dipping tank in the present invention, cloth gripper amplitude-expanding device and the attachment structure schematic diagram for shaking water washing chamber;
Fig. 4 is the structural schematic diagram of regulating device in the present invention;
Fig. 5 is the attachment structure schematic diagram that water washing chamber, taut cloth rewinder roll and drying machine are shaken in the present invention;
Fig. 6 is the structural schematic diagram of open width cloth discharge device, outlet assembly in the present invention.
Appended drawing reference: 1, open width entering arrangment;11, entering cloth rack;12, cloth supply roller;13, conveying roller;14, feeder motor;15,
Delivery platform;16, cloth holder is put;17, meter counter;18, pressing plate;181, card slot;19, sliding slot;191, positioning column;21, pre- immersion trough;
211, roller is presoaked;212, heating unit;22, concentrated base slot;221, first roll group;222, second roll group;223, fabric guide roll;
23, regulating device;24, interlayer;25, tension bracket;3, cloth gripper amplitude-expanding device;31, tenter;32, cloth gripper;33, the first spray dress
It sets;331, spray tube;332, spraying box;34, alkali device is inhaled;341, alkali pipe is inhaled;342, collecting box;343, filter layer;35, it recycles
Pipe;36, filter;37, alkali liquor concentration device;38, connecting tube;39, flow controller;4, water washing chamber is shaken;41, the second spray dress
It sets;42, water supply tank;43, beating device;431, beating plate;432, cylinder is driven;44, rocking equipment;441, impeller is shaken;
442, plate is shaken;443, discharge orifice;45, stretch tight cloth rewinder roll;46, collecting tank;5, drying machine;51, fabric input mouth;52, exit slot;53, divide
Partition;54, heating chamber;55, drier roll;56, hot air inlet;57, gas outlet;581, heater;582, temperature inductor;
583, controller;59, sterilizing unit;6, open width cloth discharge device, outlet assembly;61, cloth discharge frame;62, pressing device;621, fixed frame;622,
One contact roller;623, the second contact roller;624, adjuster;63, support frame;64, the first cloth folded board;65, the second cloth folded board;66,
Servo motor;67, cloth case is received;71, the first mounting rack;72, the second mounting rack;73, third mounting rack;74, the 4th mounting rack;
75, the first moving cylinder;751, the first connecting plate;76, the second moving cylinder;761, the second connecting plate;77, third activity gas
Cylinder;771, third connecting plate;81, draw runner roller;811, the first screw thread;812, the second screw thread;82, pneumatic device;83, infrared electro
Probe.
Specific embodiment
It as shown in figures 1 to 6, is the straight roller cloth gripper mercerization of knitting goods machine of intelligent wet cloth thermokalite of the invention, including according to fabric
Open width entering arrangment 1 that direction of advance is sequentially arranged, concentrated base dipping tank, cloth gripper amplitude-expanding device 3, concussion water washing chamber 4, drying machine 5
With open width cloth discharge device, outlet assembly 6, open width entering arrangment 1 includes entering cloth rack 11, cloth supply roller 12, conveying roller 13, feeder motor 14 and conveying
Platform 15, delivery platform 15 are inclined on entering cloth rack 11, and the cloth intlet of delivery platform 15, which is equipped with, puts cloth holder 16, cloth supply roller 12
It is uniformly mounted on and puts on cloth holder 16, the cloth outlet of delivery platform 15 is arranged in conveying roller 13, and conveying roller 13 and feeder motor 14 connect
It connects, is equipped with meter counter 17 and pressing plate 18 on delivery platform 15 between cloth supply roller 12 and conveying roller 13.Fabric is placed on
It is conveyed on cloth rewinder roll 12, convenient for the storage and processing of fabric, saves the step of taking fabric and time, delivery platform 15 is inclined
Tiltedly setting, is slided under gravity, saves driving force, and the meter counter 17 of setting is used to measure the number of the fabric of mercerization finish
Amount, convenient for management;The pressing plate 18 of setting flattens fabric, conveys fabric entirely, guarantees the processing area of cloth, keeps away
Exempt to generate fold, reduces disqualification rate.The left and right sides of delivery platform 15 is equipped with sliding slot 19, is equipped with positioning column in sliding slot 19
191, the left and right sides of pressing plate 18 is equipped with card slot 181, and card slot 181 is corresponding with positioning column 191.By the card slot on pressing plate 18
181 are clamped with positioning column 191, flatten fabric so that pressing plate 18 is fixed on delivery platform 15;By positioning column 191 in sliding slot 19
It inside slides up and down, so as to adjust the distance between pressing plate 18 and delivery platform 15, using more convenient, flexible.
Concentrated base dipping tank includes pre- immersion trough 21 and concentrated base slot 22, and concentrated base dipping tank is divided into pre- immersion trough 21 and concentrated base slot 22,
Sig water is placed in pre- immersion trough 21, places high alkali liquid in concentrated base slot 22, secondary base extraction is carried out to fabric, increases lye
The time is handled, reinforces base extraction degree, is equipped with preimpregnation roller 211 and heating unit 212 in pre- immersion trough 21, utilizes heating unit
Lye in the 212 pre- immersion troughs 21 of heating, avoids lye viscosity from increasing, makes depletion Quick uniform and fully penetrate into yarn and knit
Inside object, mercerising efficiency is improved;It is equipped with first roll group 221, second roll group 222, fabric guide roll 223 in concentrated base slot 22 and adjusts
Device 23 adjusts the position between first roll group 221, second roll group 222 and fabric guide roll 223 using regulating device 23, makes
Fabric is sufficiently impregnated in lye, it is ensured that lye is to the treatment effect of fabric, so that the mercerising quality of fabric is improved, to be had
There are preferable gloss, soft product, the defect rate of product is effectively reduced.
For fabric guide roll 223 between first roll group 221 and second roll group 222, regulating device 23 includes symmetrical
The first mounting rack 71, the second mounting rack 72, third mounting rack 73 and the 4th mounting rack 74, the second mounting rack 72 and third installation
Frame 73 is horizontally set on the left and right sides of 71 lower section of the first mounting rack respectively, and the 4th mounting rack 74 is vertically arranged in the first mounting rack
71 lower section, the first mounting rack 71 be equipped with the first moving cylinder 75, the second moving cylinder 76 and third moving cylinder 77, first
Moving cylinder 75 is connect by the first connecting plate 751 with the second mounting rack 72, and the second moving cylinder 76 passes through the second connecting plate 761
It is connect with third mounting rack 73, the 4th mounting rack 74 is equipped with third connecting plate 771, third moving cylinder 77 and third connecting plate
771 connections, fabric guide roll 223 are connect with third connecting plate 771, and first roll group 221 and second roll group 222 are pacified with second respectively
Shelve 72 and the connection of third mounting rack 73;First roll group 221 is connect with the second mounting rack 72, second roll group 222 and
The connection of three mounting racks 73, fabric guide roll 223 are connect with third connecting plate 771, and the first moving cylinder 75 drives the second mounting rack 72 left
It moves right, so that first roll group 221 be driven to move left and right, the second moving cylinder 76 drives third mounting rack 73 to move left and right,
To drive second roll group 222 to move left and right, third moving cylinder 77 drives third connecting plate 771 to move up and down, thus band
Dynamic fabric guide roll 223 moves up and down, and the first moving cylinder 75, the second moving cylinder 76 or third are respectively started according to the actual situation
Moving cylinder 77, to change the relative position of first roll group 221, second roll group 222 and fabric guide roll 223, make fabric with
The contact of lye more comprehensively, reaction it is more abundant.Infrared automatic centring device, infrared automatic centering dress are equipped on fabric guide roll 223
It sets and is made of draw runner roller 81, pneumatic device 82, infrared optical probe 83, draw runner roller 81 is set on fabric guide roll 223, draw runner roller 81
Both ends be equipped with the first screw thread 811 and the second screw thread 812, the hand of spiral of the first screw thread 811 and the second screw thread 812 is on the contrary, set
The first screw thread 811 and the second screw thread 812 set make the edge of fabric by the effect of screw thread and extend to both sides, avoid fabric
It shrinks, expands the contact area of fabric and lye, improve base extraction efficiency.Infrared optical probe 83 and the equal position of pneumatic device 82
In on third connecting plate 771, pneumatic device 82 is connect with infrared optical probe 83 and draw runner roller 81 respectively, the surface of draw runner roller 81
For rough surface.Fabric is aligned by the infrared automatic centring device being arranged, and is avoided the offset of fabric and is prevented fabric from thorough impregnation
In lye, fabric is adhered on rough surface, is detected using edge of the infrared optical probe 83 to fabric, using pneumatic
Device drives draw runner roller transverse shifting on fabric guide roll 223, and fabric then moves with the transverse shifting of draw runner roller 81, reaches and entangle
Inclined purpose.Concentrated base slot 22 is equipped with interlayer 24, is connected with cooling water in interlayer 24;Lead to cooling water on concentrated base slot 22, plays cold
But the effect of lye, reinforcing fiber swelling, to improve mercerization effect, guarantees the shrinking percentage and barium value of fabric;Concentrated base slot 22 with
Tension bracket 25 is equipped between cloth gripper amplitude-expanding device 3, the tension bracket 25 of setting provides certain tension for fabric, to guarantee mercerising
Go on smoothly the quality with fabric.
Cloth gripper amplitude-expanding device 3 includes tenter 31, cloth gripper 32, the first spray equipment 33 and inhales alkali device 34, the first spray
Device 33 includes spray tube 331 and spraying box 332, and inhaling alkali device 34 includes inhaling alkali pipe 341 and collecting box 342, in collecting box 342
Equipped with filter layer 343, recovery tube 35 is connected on collecting box 342, recovery tube 35 is equipped with filter 36 and alkali liquor concentration device 37,
Recovery tube 35 is connect with pre- immersion trough 21, concentrated base slot 22 and spraying box 332 respectively by connecting tube 38, and connecting tube 38 is equipped with flow
Controller 39;Then the spray tube 331 of setting is used on the hot water or sig water spray to fabric in spraying box 332 and inhales alkali
Pipe 341 sucks the lye on fabric, and lye is discharged in collecting box 342, by filter screen filtration, removes the lye being collected into
In impurity, improve the quality of lye, treated lye be then respectively delivered to pre- immersion trough 21, dense by recovery tube 35
Raw material in alkali slot 22 and spraying box 332 as concentrated base dipping tank and spray equipment, by filter 36 by the further mistake of lye
Filter, sig water is concentrated by alkali liquor concentration device 37, improves lye utilization rate, is entered by the control of flow controller 39
The amount of alkali lye of pre- immersion trough 21, concentrated base slot 22 and spraying box 332 realizes recycling for lye, saves resource, and reduction is produced into
This.
It shakes and is equipped with the second spray equipment 41, water supply tank 42, beating device 43 and rocking equipment 44 in water washing chamber 4, setting
Concussion water washing chamber 4 removal fabric in the lye that contains, using the second spray equipment 41 by the water spray in water supply tank 42 to knitting
On object, fabric is struck using beating device 43, generates vibration using the water that rocking equipment 44 makes to shake in water washing chamber 4,
Lixiviating is impacted to fabric, makes the lye in fabric by thorough, abundant removal, improves the dimensional stability and quality in fabric later period;
Rocking equipment 44 is located at the lower section of concussion plate 442, is shaken plate 442 using concussion impeller 441 and concussion plate 442, concussion impeller 441
It is equipped with discharge orifice 443, beating device 43 is located at the top of concussion plate 442, and beating device 43 includes beating plate 431 and driving gas
Cylinder 432, driving cylinder 432 drive beating plate 431 to move up and down.The concussion impeller 441 of setting makes water generate concussion, utilizes concussion
Water fabric is rinsed, improve the efficiency of flushing, the beating device 43 of setting drives beating plate using driving cylinder 432
431 pat fabric, detach lye further out of fabric, improve lixiviating effect, remove the lye in fabric thoroughly,
The shrinking percentage for reducing fabric, improves the glossiness of fabric.Water supply tank 42 respectively with the second spray equipment 41, concussion water washing chamber 4 and
Spraying box 332 connects, and concussion water washing chamber 4 is also connect with recovery tube 35.The lye washed down from fabric is also recovered pipe 35
It recycling, water supply tank 42 is then concussion water washing chamber 4, the second spray equipment 41 and the first spray equipment 33 supplement jointly and use water,
Prevent the deficiency of lye.
It shakes and is equipped with taut cloth rewinder roll 45 between water washing chamber 4 and drying machine 5, taut cloth rewinder roll 45 is arranged right below collecting tank 46, receives
Collection slot 46 is connect with recovery tube 35.The taut cloth rewinder roll 45 being arranged knits the fabric taut come out from concussion water washing chamber 4, extruding, discharge
Remaining part lye and moisture in object reduce the heavy burdens for the drying work of subsequent drying machine 5, and collecting tank 46 is used to collect to be stretched tight
The lye and moisture that cloth rewinder roll 45 squeezes out, and recycled by recovery tube 35, convenient for utilizing again, waste is reduced, cost is reduced,
Guarantee the clean and tidy of workshop simultaneously.
The front and rear sides of drying machine 5 are respectively equipped with fabric input mouth 51 and exit slot 52, and at least a pair of separate is equipped in drying machine 5
Drying machine 5 is separated at least two heating chambers 54 by plate 53, demarcation plate 53, be equipped in heating chamber 54 drier roll 55, hot wind into
Air port 56, gas outlet 57, heating device and sterilizing unit 59, hot air inlet 56, heating device and sterilizing unit 59 are respectively positioned on
On the side wall of heating chamber 54, gas outlet 57 is located at the upside of heating chamber 54, and about 55 drier roll is staggered.Drying machine 5 is used
Demarcation plate 53 is separated into multiple heating chambers 54, carries out staged to fabric and gradually heats, and uniformly, the damage to fabric is small for drying,
The quality for guaranteeing fabric, improves the efficiency of drying;Multiple air inlets are provided in each heating chamber 54, wet cloth is carried out up and down
Two sides hot wind penetrates drying, and good drying effect improves the drying rate of product, is conducive to save, guarantees the qualification rate of product;Steam
It is discharged from gas outlet 57, avoids being trapped in drying machine 5, the moisture in drying machine 5 is caused to aggravate, reduce drying efficiency;Setting
Heating device heats entire heating chamber 54, is constantly in fabric under the condition of high temperature, homogeneous heating, sterilizing unit
59 pairs of fabrics carry out sterilization processing, other sterilization equipments such as ultraviolet lamp can be used in sterilizing unit 59, and the nocuousness reduced on fabric is thin
Bacterium improves the cleanliness of fabric, improves fabric safety in utilization, extends the fabric resting period.
Heating device is made of heater 581, temperature inductor 582 and controller 583, heater 581 and temperature sense
Device 582 is respectively positioned on the inner wall of heating chamber 54, and controller 583 is located at the outside of drying machine 5, temperature inductor 582 and controller
583 connections, controller 583 are connect with heater 581.Temperature inductor 582 can in time in induction heating chamber 54 temperature conditions,
Real time monitoring, and controller 583 is sent by monitoring information, the heating state of heater 581 is controlled using controller 583, is protected
The gradually incremental temperature for demonstrate,proving the constant and each heating chamber 54 of temperature, avoids damage fabric or heating undesirable.
Open width cloth discharge device, outlet assembly 6 includes cloth discharge frame 61, pressing device 62, cutting device and receives cloth case 67, receives cloth case 67 and is located at
The underface of cutting device, pressing device 62 include fixed frame 621, the first contact roller 622, the second contact roller 623 and adjuster
624, the first contact roller 622 and the second contact roller 623 are symmetrically set, and the first contact roller 622 is fixed on fixed frame 621,
Second contact roller 623 and adjuster 624 connect, and cutting device includes support frame 63, the first cloth folded board 64,65 and of the second cloth folded board
Servo motor 66, the first cloth folded board 64 are fixedly connected with support frame 63, and the second cloth folded board 65 and support frame 63 are hinged, servo motor
66 output shaft is connect with the second cloth folded board 65.Fabric passes through between the first contact roller 622 and the second contact roller 623, utilizes
The pressure of first contact roller 622 and the second contact roller 623 makes fabric keep smooth, avoids the generation of fold, while utilizing adjusting
Device 624 can also adjust the second contact roller 623 and press degree to the system of the first contact roller 622, adapt it to different type fabric
Processing makes fabric smooth delivery of power while keeping fabric smooth, avoids fabric clamping stagnation or sagging, expands open width cloth discharge device, outlet assembly
6 scope of application;The cutting device of setting folds fabric, drives the second cloth folded board 65 periodically using servo motor 66
Come 90 degree of back rotation, so that fabric be made to fold under the drive of the second cloth folded board 65, the fabric of folding, which enters, receives cloth case
Storage, improves the collection efficiency of fabric, keeps the neat and clean of fabric, fabric is avoided to fall on ground and by dirt in 67
Dye.
The above is only specific embodiments of the present invention, but technical characteristic of the invention is not limited thereto.It is any with this hair
Based on bright, to solve essentially identical technical problem, essentially identical technical effect is realized, made simple change, etc.
With replacement or modification etc., all it is covered by among protection scope of the present invention.