Textile fabric printing and dyeing equipment and printing and dyeing method
Technical Field
The invention relates to the technical field of textile fabric processing equipment, in particular to textile fabric printing and dyeing equipment and a printing and dyeing method.
Background
With the continuous improvement of the life of people and the improvement of the living standard of people, a large number of textiles appear in our lives, the fabrics are also called as the textiles, but the production equipment is different and has different classifications, namely woven fabrics, knitted fabrics, non-woven fabrics and the like, and the fabrics produced by warp knitting machines and weft knitting machines in the industry are called as the knitted fabrics; the technology of weaving the fabric produced by the water jet loom, the air jet loom and the rapier loom, namely the woven fabric, is more and more mature, the application is more and more extensive, and the weaving has a printing and dyeing technology, namely dyeing and finishing, and is a processing mode of cloth.
The existing textile fabric printing and dyeing equipment is single in function, large in occupied area, and low in working efficiency, the printing and dyeing fabric is not pretreated, so that the quality of the fabric is uneven, the discharging of dye is uneven during printing and dyeing, the local color of the fabric is too deep during printing and dyeing, the dye consumption is high, the printing and dyeing quality is poor, and meanwhile, the equipment does not work and partition, so that the influence on other parts is large during drying, the service life of the equipment is shortened, and the air pollution is serious. In order to solve the problems, the application provides a textile fabric printing and dyeing device and a printing and dyeing method.
Disclosure of Invention
Objects of the invention
The invention provides a textile fabric printing and dyeing device and a textile fabric printing and dyeing method, which aim to solve the technical problems in the background art, and work in different areas is not interfered with each other, firstly, the flocks on the printing and dyeing surface of the fabric can be cleaned, the quality of cloth is improved, secondly, the fabric is uniformly printed and dyed, dye is saved, the printing and dyeing quality is improved, the drying area of the fabric is large, the working efficiency is high, pollutants and peculiar smell in polluted air can be filtered, the pollutants and the peculiar smell can be discharged after reaching the standard, and the wrinkles of the fabric are ironed by the heat conducting plate, so that the quality and the competitiveness of products are.
(II) technical scheme
In order to solve the problems, the invention provides textile fabric printing and dyeing equipment which comprises a machine body, a cleaning module and a dye conveying module, wherein a plurality of movable wheels are arranged on the left side and the right side of the lower end of the machine body respectively;
the dye conveying module comprises a vertical plate, a dye circulation groove, brush hairs, a dye box, a small liquid suction pump and a liquid feeding pipe, wherein the front end and the rear end of the vertical plate are connected with the machine body, the right side inside the vertical plate is provided with the dye circulation groove, the left side of the dye circulation groove is connected with a plurality of discharging pores, the left end of the vertical plate is arranged to be sunken right, the left end of the vertical plate is provided with a plurality of brush hairs, the other end of the brush hairs abuts against a printing and dyeing roller, the dye box is arranged on the edge of the right side inside the printing and dyeing cavity, the lower side of the left end of the dye box;
the inner wall of the drying cavity is provided with a heat preservation layer, the left end of the interior of the drying cavity is embedded with an air filtering module, the interior of the drying cavity is provided with a second guide roller group, the rear end of the interior of the drying cavity is embedded with a drying module, the left side of the interior of the ironing and leveling cavity is provided with a third guide roller group, the left side of the top end of the interior of the ironing and leveling cavity is provided with a tension adjusting module, the right side of the interior of the ironing and leveling cavity is provided with an ironing and leveling module, the, heat-conducting plate and heating pipe, peg upper end is all connected and is ironed level intracavity portion top, the peg lower extreme is connected with the flat board jointly, the embedded heat-conducting plate that is provided with in dull and stereotyped lower extreme middle part, the inside upside of heat-conducting plate is provided with a plurality of heating pipes, organism right-hand member downside is provided with the third U-shaped seat, third U-shaped seat right part is rotated and is connected with the material rod of receiving, third U-shaped seat front end right side is provided with second servo motor, second servo motor's motor shaft passes through the coupling joint.
Preferably, the printing and dyeing chamber is located the upper left side of the machine body, the cleaning chamber is located the upper right side of the machine body, the drying chamber is located the lower left side of the machine body, the ironing leveling chamber is located the lower right side of the machine body, and the upper portion, the lower portion and the left portion of the cross-shaped partition plate are provided with the strip through grooves.
Preferably, the bottom of clearance intracavity portion is settled there is the garbage collection box, and the garbage collection box right-hand member runs through the organism, and the garbage collection box right-hand member is provided with the handle.
Preferably, the cleaning module is including cleaning the roller, from the driving wheel, a servo motor and action wheel, rotates between cleaning chamber front end and the rear end and is connected with a pair of roller that cleans, cleans the roller and is parallel arrangement with first guide roller group, and every cleans the roller rear portion and all overlaps and is equipped with from the driving wheel, and the embedded first servo motor that is provided with in cleaning chamber rear end, first servo motor front end are connected with the action wheel through the motor shaft, and the action wheel belt is connected from the driving wheel.
Preferably, the air filtration module includes cartridge filter, active carbon filtration sponge and pore filter screen, and the organism is run through to the cartridge filter left end, and the inside left side of cartridge filter is provided with active carbon filtration sponge, and the inside right side of cartridge filter is provided with the pore filter screen.
Preferably, the drying module comprises a rectangular box, air blowing through holes, heating wires and a fan, wherein the front end of the rectangular box is provided with a plurality of air blowing through holes in parallel, the rectangular box is internally provided with a plurality of heating wires, the rear end of the rectangular box is provided with the fan, and the fan is communicated with the rectangular box through an air supply pipe.
Preferably, the tension adjusting module comprises an electric telescopic rod, a second U-shaped seat and a tension adjusting rod, the lower end of the electric telescopic rod is provided with the second U-shaped seat, and the middle of the second U-shaped seat is rotatably connected with the tension adjusting rod.
Preferably, organism upper end right side and right-hand member downside all are provided with into the blown down tank, and organism right-hand member upside is provided with the switch block, the first servo motor of switch block electric connection, small-size drawing liquid pump, electric telescopic handle, heating pipe, second servo motor, heater strip and fan.
Preferably, the printing and dyeing method of the textile fabric comprises the following specific steps:
firstly, a raw material roller and a material receiving roller are installed, and fabric on the raw material roller sequentially passes through a first guide roller group, a printing and dyeing roller, a second guide roller group, a third guide roller group, a tension adjusting roller and a flat plate and then is wound on the material receiving roller;
step two, cleaning impurities such as flocks and the like on the surface of the fabric in the cleaning cavity through a cleaning roller;
printing and dyeing the fabric in the printing and dyeing cavity by a printing and dyeing roller;
step four, uniformly blowing the fabric surface after blowing and heating the fabric in the drying cavity through a fan, accelerating the drying and attachment of the dye, and filtering polluted air to enable the polluted air to reach the standard and be discharged;
fifthly, the tension degree of the ironing leveling cavity during fabric transportation is adjusted through the stretching of the electric telescopic rod, the heating heat conducting plate is heated through the heating pipe to iron the fabric wrinkles, the quality is improved, and finally the fabric is rolled and discharged.
The technical scheme of the invention has the following beneficial technical effects: the fabric dyeing device works in a subarea mode and is not interfered with each other, firstly, the flocks on the fabric dyeing surface can be cleaned, the quality of cloth is improved, secondly, the fabric dyeing is uniform, the dye is saved, the dyeing quality is improved, the fabric drying area is large, the working efficiency is high, pollutants and peculiar smell in polluted air can be filtered, the pollutants and the peculiar smell reach the standard and are discharged, when the fabric passes through the ironing leveling cavity, the electric telescopic rod drives the tension adjusting rod to adjust the height through the second U-shaped seat, so that the tension during fabric transportation is flexibly adjusted according to the material of the fabric, the application range is wide, the folds of the fabric are ironed through the heating pipe heating heat conducting plate, the quality of a final product is improved, the competitiveness is improved, the discharging and rolling are achieved, the device is regular in size, small in.
Drawings
Fig. 1 is a schematic structural diagram of a textile fabric printing and dyeing device provided by the invention.
Fig. 2 is a schematic transmission diagram of a cleaning roller in the textile fabric printing and dyeing equipment provided by the invention.
Fig. 3 is an enlarged view of a printing and dyeing apparatus for textile fabric according to the present invention.
Fig. 4 is an enlarged view of a printing and dyeing apparatus B for textile fabric according to the present invention.
Fig. 5 is a schematic structural diagram of a drying module in the textile fabric printing and dyeing device provided by the invention.
Reference numerals: 1. a body; 2. a moving wheel; 3. a cross-shaped partition plate; 4. a printing and dyeing cavity; 5. cleaning the cavity; 6. a drying cavity; 7. ironing and flattening the cavity; 8. a first U-shaped seat; 9. a raw material stick; 10. a first guide roller set; 11. a waste collection box; 12. cleaning the roller; 13. a driven wheel; 14. a first servo motor; 15. a driving wheel; 16. a printing roller; 17. printing and dyeing auxiliary rollers; 18. a vertical plate; 19. a dye circulation tank; 20. brushing; 21. a cartridge; 22. a small-sized liquid pump; 23. a liquid delivery pipe; 24. a heat-insulating layer; 25. a filter cartridge; 26. activated carbon filter sponge; 27. a fine-pore filter screen; 28. a second guide roller set; 29. a drying module; 30. a third guide roller set; 31. an electric telescopic rod; 32. a second U-shaped seat; 33. a tension adjusting rod; 34. a hanging rod; 35. a flat plate; 36. a heat conducting plate; 37. heating a tube; 38. a third U-shaped seat; 39. a material collecting stick; 40. a second servo motor; 2901. a rectangular box; 2902. a blow through hole; 2903. heating wires; 2904. a fan.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings in conjunction with the following detailed description. It should be understood that the description is intended to be exemplary only, and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.
As shown in figures 1-5, the textile fabric printing and dyeing equipment provided by the invention comprises a machine body 1, a cleaning module and a dye conveying module, wherein a plurality of moving wheels 2 are arranged on the left side and the right side of the lower end of the machine body 1, a cross-shaped partition plate 3 is arranged in the machine body 1, a printing and dyeing cavity 4, a cleaning cavity 5, a drying cavity 6 and an ironing and leveling cavity 7 are formed in the machine body 1 through the cross-shaped partition plate 3, the printing and dyeing cavity 4 is positioned on the left upper side of the machine body 1, the cleaning cavity 5 is positioned on the right upper side of the machine body 1, the drying cavity 6 is positioned on the left lower side of the machine body 1, the ironing and leveling cavity 7 is positioned on the right lower side of the machine body 1, strip through grooves are formed in the upper part, the lower part and the left part of the cross-shaped partition plate 3 for facilitating fabric conveying, a waste collecting box 11 is arranged at the bottom end in the cleaning cavity 5, the upper part of the first U-shaped seat 8 is rotatably connected with a raw material stick 9;
a first guide roller set 10 and a cleaning module are arranged inside the cleaning cavity 5, the cleaning module comprises a cleaning roller 12, a driven wheel 13, a first servo motor 14 and a driving wheel 15, a pair of cleaning rollers 12 is rotatably connected between the front end and the rear end of the cleaning cavity 5, the cleaning rollers 12 and the first guide roller set 10 are arranged in parallel, the rear part of each cleaning roller 12 is sleeved with the driven wheel 13, a first servo motor 14 is embedded in the rear end of the cleaning cavity 5, the front end of the first servo motor 14 is connected with the driving wheel 15 through a motor shaft, a belt of the driving wheel 15 is connected with the driven wheel 13, a printing and dyeing roller 16 and a printing and dyeing auxiliary roller 17 are rotatably connected on the left side inside the printing and dyeing cavity 4, the printing and dyeing roller 16 is positioned on the lower right side of the printing and dyeing auxiliary roller 17, the upper left side of the peripheral surface;
the dye delivery module comprises a vertical plate 18, a dye circulation groove 19, bristles 20, a dye box 21, a small liquid pump 22 and a liquid delivery pipe 23, the front end and the rear end of the vertical plate 18 are connected with the machine body 1, the right side in the vertical plate 18 is provided with the dye circulation groove 19, the left side of the dye circulation groove 19 is connected with a plurality of discharging pores, the left end of the vertical plate 18 is arranged to be recessed rightwards, the left end of the vertical plate 18 is provided with a plurality of bristles 20, the other ends of the bristles 20 are abutted against the printing and dyeing roller 16, the dye box 21 is arranged at the edge of the right side in the printing and dyeing cavity 4, the lower side of the left end of the dye box 21 is connected with the small liquid pump;
an insulating layer 24 is arranged on the inner wall inside the drying cavity 6, an air filtering module is embedded in the left end inside the drying cavity 6, the air filtering module comprises a filter cylinder 25, an active carbon filtering sponge 26 and a pore filtering net 27, the left end of the filter cylinder 25 penetrates through the machine body 1, the active carbon filtering sponge 26 is arranged on the left side inside the filter cylinder 25, the pore filtering net 27 is arranged on the right side inside the filter cylinder 25, a second guide stick group 28 is arranged inside the drying cavity 6, a drying module 29 is embedded in the rear end inside the drying cavity 6, the drying module 29 comprises a rectangular box 2901, air blowing through holes 2902, heating wires 2903 and a fan 2904, a plurality of air blowing through holes 2902 are arranged in parallel at the front end of the rectangular box 2901, a plurality of heating wires 2903 are arranged inside the rectangular box 2901, a fan 2904 is arranged at the rear;
a third guide roller group 30 is arranged on the left side inside the ironing and leveling cavity 7, a tension adjusting module is arranged on the left side of the top end inside the ironing and leveling cavity 7, the tension adjusting module comprises an electric telescopic rod 31, a second U-shaped seat 32 and a tension adjusting roller 33, the lower end of the electric telescopic rod 31 is provided with the second U-shaped seat 32, the middle part of the second U-shaped seat 32 is rotatably connected with the tension adjusting roller 33, the right side inside the ironing and leveling cavity 7 is provided with the ironing and leveling module, the ironing and leveling module comprises a hanging rod 34, a flat plate 35, a heat conducting plate 36 and heating pipes 37, the upper end of the hanging rod 34 is connected with the top end inside the ironing and leveling cavity 7, the lower end of the hanging rod 34 is commonly connected with the flat plate 35, the heat conducting plate 36 is embedded in the middle part of the lower end of the flat plate 35, the heating pipes 37 are arranged on the upper side, a second servo motor 40 is arranged on the right side of the front end of the third U-shaped seat 38, a motor shaft of the second servo motor 40 is connected with a material receiving rod 39 through a coupler, a material inlet and outlet groove is formed in the right side of the upper end and the lower side of the right end of the machine body 1, a switch group is arranged on the upper side of the right end of the machine body 1, and the switch group is electrically connected with the first servo motor 14, the small-sized liquid extraction pump 22, the electric telescopic rod 31, the heating pipe 37, the second servo motor 40, the heating wire 290;
a printing and dyeing method of textile fabric comprises the following specific steps:
step one, installing a raw material roller 9 and a material collecting roller 39, and sequentially rolling the fabric on the raw material roller 9 on the material collecting roller 39 after passing through a first guide roller group 10, a printing and dyeing roller 16, a second guide roller group 28, a third guide roller group 30, a tension adjusting roller 33 and a flat plate 35;
step two, cleaning impurities such as battings on the surface of the fabric in the cleaning cavity 5 through the cleaning roller 12;
step three, printing and dyeing the fabric in the printing and dyeing cavity 4 through the printing and dyeing roller 16;
step four, blowing and heating the fabric surface uniformly in the drying cavity 6 through a fan 2904 to accelerate the drying and attachment of the dye and filter polluted air to enable the polluted air to reach the standard and be discharged;
fifthly, the tension degree of the ironing leveling cavity 7 during fabric transportation is adjusted through the expansion of the electric telescopic rod 31, the heating pipe 37 heats the heat conducting plate 36 to iron the fabric wrinkles, the quality is improved, and finally the fabric is rolled and discharged.
When the automatic winding machine works, fabric on the raw material roller 9 sequentially passes through the first guide roller group 10, the printing and dyeing roller 16, the second guide roller group 28, the third guide roller group 30, the tension adjusting roller 33 and the flat plate 35 and then is wound on the material receiving roller 39, and the second servo motor 40 drives the material receiving roller 39 to rotate to provide winding power;
when the fabric passes through the cleaning cavity 5, the first servo motor 14 drives the driving wheel 15 to rotate, the driving wheel 15 is connected with the driven wheel 13 through a belt and rotates with the cleaning roller 12, so that the lint sundries and the like on the printing and dyeing surface of the fabric are swept into the waste collecting box 11, the fabric is cleaned regularly, and the quality of the cloth is improved;
when the fabric passes through the printing and dyeing cavity 4, the dye in the dye box 21 is sent to the dye circulation groove 19 through the liquid sending pipe 23 by the small-sized liquid drawing pump 22, the dye is sent to the left end of the vertical plate 18 through the plurality of discharging pores and is uniformly brushed on the printing and dyeing roller 16 through the brush hairs 20, the printing and dyeing is carried out through the printing and dyeing roller 16, the fabric can be compacted by the printing and dyeing auxiliary roller 17, the dye is saved, the phenomenon that the local printing and dyeing color is too deep during printing and dyeing is avoided, and the printing and;
when the fabric passes through the drying cavity 6, the fan 2904 blows air to heat the fabric through the heating wire 2903, and then the air is uniformly blown to the surface of the fabric through the air blowing through holes 2902, so that the drying and attachment of dyes are accelerated, the heat insulation layer 24 can prevent temperature diffusion from influencing the work of other parts, the second guide roller group 28 can increase the drying area of the fabric while guiding the fabric, the working efficiency is improved, and the discharged air can filter pollutants and peculiar smells polluted therein through the activated carbon filter sponge 26 and the fine hole filter screen 27 so as to be discharged up to the standard;
when the surface fabric ironed level chamber 7, electric telescopic handle 31 drove rate of tension adjustment rod 33 through second U-shaped seat 32 and carries out the regulation of height to rate of tension when adjusting the surface fabric transportation in a flexible way according to the surface fabric material, application scope is wide, irones the surface fabric fold through heating pipe 37 heating heat-conducting plate 36, improves the quality of final product, improves the competitiveness, the rolling of the ejection of compact at last, and the regular area of this device volume is little, settles convenient and fast through removal wheel 2.
It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.