CN105200689A - Double-layer mercerizing machine - Google Patents
Double-layer mercerizing machine Download PDFInfo
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- CN105200689A CN105200689A CN201510731081.7A CN201510731081A CN105200689A CN 105200689 A CN105200689 A CN 105200689A CN 201510731081 A CN201510731081 A CN 201510731081A CN 105200689 A CN105200689 A CN 105200689A
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Abstract
The invention discloses a double-layer mercerizing machine, comprising a cloth inlet device, a lye padding device, a tentering device, a lixiviating device and a cropping device which are connected in sequence, wherein the cloth inlet device is a double-layer cloth inlet frame, the lye padding device comprises an aqueous alkali dipping tank, an efficient padder, a straight roller box, two-roller padders, an alkali rolling mechanism and a cloth tightening roller which are connected in sequence, the tentering device comprises a cloth clip tentering machine and a tentering straight roller frame with the same length as the cloth clip tentering machine which are arranged side by side, the cropping device is a double-layer cropping frame, and a padder before cloth separating and a cloth separating wheel are arranged between the lye padding device and the tentering device. The double-layer cloth inlet mode of the mercerizing machine is realized, the production capacity is improved more than an existing single-layer cloth clip mercerizing machine under the premise of meeting the mercerizing requirement of wax imitating printing products, the energy consumption is reduced, the failure rate is low, and the production efficiency of the mercerizing machine and the quality of later wax imitating products are greatly improved.
Description
Technical field
The present invention relates to a kind of mercerizing range, be specially a kind of double-deck mercerizing range, belong to textile technology field.
Background technology
Mercerising process is exactly make cotton yarn or cotton goods increase the processing procedure of gloss by chemical action, be specially cotton, the cellulose fibre such as numb through NaOH impregnation process, fiber is occurred irreversible swelling and cause fiber lattice Parameters variation, part changes amorphous region into by crystalline region, is then washed away by alkali lye.Cotton products, after mercerization finish, can improve cellulose base fiber fabric gloss, increase fabric strength and DIMENSIONAL STABILITY, eliminate the fine wrinkle that pre-treatment cloth cover produces, the most important thing is to improve the adsorption capacity of cellulose fibre to dyestuff, improve the dead cotton white star of cloth cover, make cloth cover Dry Sack evenly beautiful.
Batiks is based on cotton textiles, finished product requires that feel is fluffy, soft, cotton texture is strong, printed color requires dense deeply gorgeous and unanimously positive and negative, so-called imitative wax seal flower, adopt direct printing mode on fabric, obtain wax seal style exactly, its concrete technology flow process is: textile goods-mercerising-whole latitude tentering-direct printing-stamp post processing-printed calico in wax-dye style.Due to the particularity of imitative wax seal flower, the many feels of its finished product are poor, and without cotton texture, the positive and negative aberration of printed color is large.In order to improve the dense deeply gorgeous of imitative wax seal flower product printed color, its mercerising degree must be improved.The mercerizing range of current use mostly is individual layer chain mercerizer, its structure as shown in Figure 1, it includes individual layer entering cloth rack 1, 1# alkali lye pads mechanism 2, stretch tight cloth rewinder roll 3, 2# alkali lye pads mechanism 4, stretch tight cloth rewinder roll 5, padding machine 6, cloth gripper tenter device 7, lixiviating water washing device 8, regrate machine 9 etc., in order to improve mercerising degree, existing mercerizing range can only reach the effect of strengthening mercerising with reduction of speed, but reduction of speed is produced and is not only substantially reduced production capacity, need of production cannot be met, and extend roll alkali after stretch tight the cloth time, increase mercerising tension force, cause finished product feel poor, without cotton texture.
Summary of the invention
In view of this, the invention provides a kind of double-deck mercerizing range, it is under the prerequisite meeting imitative wax seal flower prod mercerising requirement, the existing individual layer chain mercerizer of productivity ratio improves a lot, and power consumption reduces, failure rate is low, substantially increases the quality that the production efficiency of mercerizing range and later stage imitate wax product.
For solving above technical problem, the technical solution used in the present invention is a kind of double-deck mercerizing range, comprise the entering arrangment, alkali lye squeeze device, tenter device, lixiviating device and the plaiting apparatus that connect successively, it is characterized in that: described entering arrangment comprises double-deck entering cloth rack, double-deck entering cloth rack arranges several cloth-guiding wheel; Described alkali lye squeeze device comprises the aqueous slkali dipping tank, the high-capacity squeezer that connect successively, straight roller case, two rolling cars, Zha Jian mechanism and the cloth rewinder roll that stretches tight, the cloth rewinder roll that stretches tight is arranged on ventilation frame, in described straight roller case, several sections of straight roll structures are set, before the straight roll structure of final stage, high-capacity squeezer is set, described straight roll structure to comprise at least one straight roller under straight roller and one, and upper straight roller and lower straight roller distribute and close contact up and down; Be provided with padding machine before distributing between alkali lye squeeze device and tenter device to take turns with distributing; Described tenter device comprises the clip stenter and long tentering straight roll stand same with clip stenter that are arranged side by side, the straight roll stand of tentering is provided with the straight roller of several tentering; Described lixiviating device comprises multiple lixiviating steam box, arranges two rolling cars before each lixiviating steam box; A regrate machine is set between lixiviating device and plaiting apparatus; Described plaiting apparatus is double-deck folder, and double-deck folder arranges several cloth-guiding wheel.
Preferably, the vertical rack of above-mentioned double-deck entering cloth rack is provided with edge guide, what ensure in grey cloth running is smooth.
Preferably, in above-mentioned aqueous slkali dipping tank, many deflector rolls are housed, the dip time of grey cloth in alkali lye can be increased, ensure the swelling of fiber.
Preferably, above-mentioned aqueous slkali dipping tank has the interlayer that can lead to cold water, plays the effect of alkali lye in cooling bath.
Zha Jian mechanism in above-mentioned alkali lye squeeze device is three rolling cars preferably.
Further, be provided with four sections of straight roll structures in described straight roller case, every section of straight roll structure comprises straight roller under four upper straight rollers and three, upper straight roller and the upper and lower gap distribution of lower straight roller and close contact, is provided with aqueous slkali in the straight roller case arranging first three section of straight roll structure.Grey cloth after the light alkali of aqueous slkali dipping drill traverse, then passes through the straight roll structure of first three section in straight roller case, and carry out the operation of leaching concentrated base, the straight roll structure of final stage carries out lixiviating operation, reinforcement fibre light effect.
Further, the straight roll stand of above-mentioned tentering is provided with lixiviating cleaning hose, alkali lye residual on grey cloth can be removed in advance.
Further, above-mentioned lixiviating steam box rear end arranges two rollers, and its width of broadwise component produced when ensureing grey cloth dependence pile warp roller sleeve curve slope can not because of swelling after-contraction.
Compared with prior art, individual layer is entered cloth and changes bilayer into and enter cloth by the present invention, achieve bilayer and enter mode for cloth, both grey cloth cloth surface temperature had been reduced, avoiding heat to bring in alkali lye, also when reducing the speed of a motor vehicle to strengthen mercerising, ensure that production capacity, detect through experiment, when the equal speed of a motor vehicle production production capacity of the double-deck mercerizing range of the present invention comparatively individual layer chain mercerizer improve 1.6 times; Alkali lye of the present invention pads and adopts straight roller to pad mode simultaneously, straight roller case also has cloth effect of stretching tight while carrying out the operation of caustic dip lixiviating, therefore can shorten the setting of the follow-up cloth rewinder roll that stretches tight, decrease the cloth time of stretching tight, avoid mercerising tension force and strengthen the product that the causes defect without cotton texture.
The double-deck mercerizing range of the present invention ensure that output when reducing the speed of a motor vehicle, strengthening mercerising, and be applicable to imitative wax printed articles, its structure is simple, connection and reasonable arrangement, can realize bilayer and enter cloth and go out cloth, production efficiency of equipment is high, energy-saving and cost-reducing, and because the speed of a motor vehicle reduces, equipment tension force reduces, double-deck into and out of cloth, cloth cover tearing strength is increased, not easily broken cloth, wrinkling, failure rate is low, substantially increases the quality that the production efficiency of mercerizing range and later stage imitate wax product.
Accompanying drawing explanation
Fig. 1 is the structural representation of existing individual layer chain mercerizer;
Fig. 2 is the structural representation of the double-deck mercerizing range entering arrangment of the present invention and alkali lye squeeze device;
Fig. 3 is the structural representation of the double-deck mercerizing range tenter device of the present invention;
Fig. 4 is the structural representation of the double-deck mercerizing range lixiviating device of the present invention and plaiting apparatus.
Marginal data:
1, individual layer entering cloth rack; 2,1# alkali lye pads mechanism; 3,5,9: stretch tight cloth rewinder roll; 4,2# alkali lye pads mechanism; 6, padding machine; 7, cloth gripper tenter device; 8, lixiviating water washing device; 9,30: regrate machine; 10, double-deck entering cloth rack; 11,32: cloth-guiding wheel; 12, edge guide; 13, aqueous slkali dipping tank; 14, deflector roll; 15, high-capacity squeezer; 16, straight roller case; 17,28: two rolling cars; 18: three rolling cars; 19, stretch tight cloth rewinder roll; 20, ventilation frame; 21, padding machine before distribution; 22, distribution wheel; 23, clip stenter; 24, the straight roll stand of tentering; 25, the straight roller of tentering; 26, lixiviating cleaning hose; 27, lixiviating steam box; 29, roller; 31, double-deck folder.
Detailed description of the invention
In order to make those skilled in the art understand technical scheme of the present invention better, below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
See Fig. 2, the invention provides a kind of double-deck mercerizing range, it comprises the entering arrangment, alkali lye squeeze device, tenter device, lixiviating device and the plaiting apparatus that connect successively, and described entering arrangment comprises double-deck entering cloth rack 10, double-deck entering cloth rack is arranged several cloth-guiding wheel 11; Described alkali lye squeeze device comprises the aqueous slkali dipping tank 13, the high-capacity squeezer 15 that connect successively, straight roller case 16, two rolling car 17, three rolling car 18 and the cloth rewinder roll 19 that stretches tight, the cloth rewinder roll 19 that stretches tight is arranged on ventilation frame 20, in described straight roller case 16, several sections of straight roll structures are set, before the straight roll structure of final stage, high-capacity squeezer 15 is set, described straight roll structure to comprise at least one straight roller under straight roller and one, and upper straight roller and lower straight roller distribute and close contact up and down; Preferably, four sections of straight roll structures are provided with in straight roller case 16, every section of straight roll structure comprises straight roller under four upper straight rollers and three, upper straight roller and the upper and lower gap distribution of lower straight roller and close contact, be provided with aqueous slkali in the straight roller case of first three section of straight roll structure, grey cloth is after the light alkali of aqueous slkali dipping drill traverse, pass through the straight roll structure of first three section in straight roller case again, carry out the operation of leaching concentrated base, the straight roll structure of final stage carries out lixiviating operation, reinforcement fibre light effect.Padding machine 21 and the wheel 22 that distributes before distributing is provided with between alkali lye squeeze device and tenter device; Described tenter device comprises the clip stenter 23 and long tentering straight roll stand 24 same with clip stenter that are arranged side by side, the straight roll stand of tentering 24 is provided with the straight roller 25 of several tentering; Described lixiviating device comprises multiple lixiviating steam box 27, arranges two rolling cars 28 before each lixiviating steam box 27; A regrate machine 30 is set between lixiviating device and plaiting apparatus; Described plaiting apparatus is double-deck folder 31, and double-deck folder 31 arranges several cloth-guiding wheel 32.
Preferably, the vertical rack of above-mentioned double-deck entering cloth rack 10 is provided with edge guide 12, what ensure in grey cloth running is smooth.
Preferably, in above-mentioned aqueous slkali dipping tank 13, many deflector rolls 14 are housed, the dip time of grey cloth in alkali lye can be increased, ensure the swelling of fiber.
Preferably, above-mentioned aqueous slkali dipping tank has the interlayer that can lead to cold water, plays the effect of alkali lye in cooling bath.
Further, the straight roll stand of above-mentioned tentering is provided with lixiviating cleaning hose 26, alkali lye residual on grey cloth can be removed in advance.
Further, above-mentioned lixiviating steam box rear end arranges two rollers 29, and its width of broadwise component produced when ensureing grey cloth dependence pile warp roller sleeve curve slope can not because of swelling after-contraction.
During work, respectively two-layer grey cloth is introduced in aqueous slkali dipping tank 13 through cloth-guiding wheel 11 by double-deck entering cloth rack 10 simultaneously and the light alkali operation of fully leaching is carried out to grey cloth, then from aqueous slkali dipping tank 13 grey cloth out after the alkalinity that high-capacity squeezer 15 reduces grey cloth, enter straight roller case 16 to allow high alkali liquid fully immerse grey cloth to carry out preliminary mercerising, and then carry out preliminary lixiviating operation through the straight roll structure of final stage that high-capacity squeezer 15 enters straight roller case 16, from straight roller case out after grey cloth first remove after alkali lye through two rolling cars 17 and further alkali treatment carried out to grey cloth, grey cloth is introduced padding machine 21 before entering distribution after being acted on by the cloth rewinder roll 19 that stretches tight after three rolling cars 18 roll alkali and remove remaining alkali lye.Stretch tight band alkali time that can extend grey cloth that arranges of cloth rewinder roll meets alkali to the abundant infiltration of grey cloth and reaction, prevent the swelling after-contraction of grey cloth simultaneously, stretching tight the cloth time after but original mercerizing range speed extends after reducing and rolls alkali, increase mercerising tension force, cause finished product feel poor, without cotton texture, the present invention rolls alkali operation because adopt straight roller case to carry out caustic dip, instead of the original cloth apparatus that stretches tight, therefore greatly can shorten the setting of the cloth rewinder roll that stretches tight, both reach and rolled alkali mercerized effect and also can not extend the cloth time effects product quality that stretches tight.The grey cloth removing remaining alkali lye is introduced clip stenter 23 through distribution wheel 22 later layer grey cloth and is carried out expanding, and another layer of grey cloth enters and carry out whole latitude in the straight roller of tentering 25 of the straight roll stand of tentering 24 and prevent it from shrinking.Grey cloth in clip stenter can remove residual alkali lye further by the lixiviating flusher wherein arranged; The lixiviating cleaning hose 26 that grey cloth in the straight roll stand 24 of tentering can be arranged by back segment removes residual alkali lye further, and the flushing liquor of lixiviating cleaning hose 26 can quote the flushing liquor of lixiviating flusher in clip stenter, also can arrange separately.Two-layer grey cloth after whole latitude, expanding enters in lixiviating steam box 27 together removes the residual alkali lye of grey cloth.Lixiviating steam box steams by the light alkali of steam box the residual alkali lye that the mode of washing removes grey cloth surface, and 3 of rear end are steamed tank-washer rear end and increase by 2 rollers, rely on the broadwise component produced during grey cloth pile warp roller sleeve curve slope to ensure that its width can not because of swelling after-contraction.The grey cloth removed after residual alkali lye goes out cloth through double-deck folder 31 after the moisture that regrate machine 30 is removed contained by grey cloth, enters cloth car.
Below be only the preferred embodiment of the present invention, it should be pointed out that above-mentioned preferred embodiment should not be considered as limitation of the present invention, protection scope of the present invention should be as the criterion with claim limited range.For those skilled in the art, without departing from the spirit and scope of the present invention, can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (8)
1. a double-deck mercerizing range, comprises the entering arrangment, alkali lye squeeze device, tenter device, lixiviating device and the plaiting apparatus that connect successively, it is characterized in that: described entering arrangment comprises double-deck entering cloth rack, double-deck entering cloth rack arranges several cloth-guiding wheel; Described alkali lye squeeze device comprises the aqueous slkali dipping tank, the high-capacity squeezer that connect successively, straight roller case, two rolling cars, Zha Jian mechanism and the cloth rewinder roll that stretches tight, the cloth rewinder roll that stretches tight is arranged on ventilation frame, in described straight roller case, several sections of straight roll structures are set, before the straight roll structure of final stage, high-capacity squeezer is set, described straight roll structure to comprise at least one straight roller under straight roller and one, and upper straight roller and lower straight roller distribute and close contact up and down; Be provided with padding machine before distributing between alkali lye squeeze device and tenter device to take turns with distributing; Described tenter device comprises the clip stenter and long tentering straight roll stand same with clip stenter that are arranged side by side, the straight roll stand of tentering is provided with the straight roller of several tentering; Described lixiviating device comprises multiple lixiviating steam box, arranges two rolling cars before each lixiviating steam box; A regrate machine is set between lixiviating device and plaiting apparatus; Described plaiting apparatus is double-deck folder, and double-deck folder arranges several cloth-guiding wheel.
2. the double-deck mercerizing range of one according to claim 1, is characterized in that: the vertical rack of described double-deck entering cloth rack is provided with edge guide.
3. the double-deck mercerizing range of one according to claim 1, is characterized in that: in described aqueous slkali dipping tank, many deflector rolls are housed.
4. the double-deck mercerizing range of one according to claim 1, is characterized in that: described aqueous slkali dipping tank has the interlayer that can lead to cold water.
5. the double-deck mercerizing range of one according to claim 1, is characterized in that: described Zha Jian mechanism is three rolling cars.
6. the double-deck mercerizing range of one according to claim 1, it is characterized in that: in described straight roller case, four sections of straight roll structures are set, every section of straight roll structure comprises straight roller under four upper straight rollers and three, upper straight roller and the upper and lower gap distribution of lower straight roller and close contact, be provided with aqueous slkali in the straight roller case of first three section of straight roll structure.
7. the double-deck mercerizing range of one according to claim 1, is characterized in that: the straight roll stand of described tentering is provided with lixiviating cleaning hose.
8. the double-deck mercerizing range of one according to claim 1, is characterized in that: described lixiviating steam box rear end arranges two rollers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510731081.7A CN105200689B (en) | 2015-10-30 | 2015-10-30 | A kind of double-deck mercerizing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510731081.7A CN105200689B (en) | 2015-10-30 | 2015-10-30 | A kind of double-deck mercerizing machine |
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| Publication Number | Publication Date |
|---|---|
| CN105200689A true CN105200689A (en) | 2015-12-30 |
| CN105200689B CN105200689B (en) | 2017-08-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510731081.7A Expired - Fee Related CN105200689B (en) | 2015-10-30 | 2015-10-30 | A kind of double-deck mercerizing machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106245252A (en) * | 2016-08-11 | 2016-12-21 | 新昌县宇峰印染机械有限公司 | Intelligence removing dampness cloth thermokalite straight roller cloth gripper mercerization of knitting goods machine |
| CN109402909A (en) * | 2018-11-28 | 2019-03-01 | 嘉兴市乔兰服饰有限公司 | A kind of printing and dyeing mercerizing machine cloth feeding regulating mechanism |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS54116699U (en) * | 1978-02-03 | 1979-08-15 | ||
| CN203113072U (en) * | 2013-01-25 | 2013-08-07 | 无锡合众印染机械有限公司 | Ultra-wide straight roller cloth clamp combined type mercerizing machine |
| CN103938393A (en) * | 2014-04-21 | 2014-07-23 | 无锡合众印染机械有限公司 | Double-width straight-roller clip mercerizing machine |
-
2015
- 2015-10-30 CN CN201510731081.7A patent/CN105200689B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS54116699U (en) * | 1978-02-03 | 1979-08-15 | ||
| CN203113072U (en) * | 2013-01-25 | 2013-08-07 | 无锡合众印染机械有限公司 | Ultra-wide straight roller cloth clamp combined type mercerizing machine |
| CN103938393A (en) * | 2014-04-21 | 2014-07-23 | 无锡合众印染机械有限公司 | Double-width straight-roller clip mercerizing machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106245252A (en) * | 2016-08-11 | 2016-12-21 | 新昌县宇峰印染机械有限公司 | Intelligence removing dampness cloth thermokalite straight roller cloth gripper mercerization of knitting goods machine |
| CN106245252B (en) * | 2016-08-11 | 2019-09-17 | 新昌县宇峰印染机械有限公司 | The intelligent straight roller cloth gripper mercerization of knitting goods machine of wet cloth thermokalite |
| CN109402909A (en) * | 2018-11-28 | 2019-03-01 | 嘉兴市乔兰服饰有限公司 | A kind of printing and dyeing mercerizing machine cloth feeding regulating mechanism |
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| Publication number | Publication date |
|---|---|
| CN105200689B (en) | 2017-08-18 |
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Granted publication date: 20170818 Termination date: 20211030 |