CN105200689B - A kind of double-deck mercerizing machine - Google Patents
A kind of double-deck mercerizing machine Download PDFInfo
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- CN105200689B CN105200689B CN201510731081.7A CN201510731081A CN105200689B CN 105200689 B CN105200689 B CN 105200689B CN 201510731081 A CN201510731081 A CN 201510731081A CN 105200689 B CN105200689 B CN 105200689B
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- straight
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- deck
- lixiviating
- cloth
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Abstract
The invention discloses a kind of double-deck mercerizing machine, it includes the entering arrangment being sequentially connected, alkali lye squeeze device, tenter device, lixiviating device and plaiting apparatus, the entering arrangment is double-deck entering cloth rack, the alkali lye squeeze device includes the aqueous slkali dipping tank being sequentially connected, high-capacity squeezer, straight roller case, two rolling cars, Zha Jian mechanisms and taut cloth rewinder roll, the tenter device includes the clip stenter being arranged side by side and with clip stenter with the long straight roll stand of tentering, the plaiting apparatus is double-deck folder, padding machine and distribution wheel before being distributed are set between alkali lye squeeze device and tenter device.The present invention realizes mercerizing machine bilayer and enters mode for cloth, it can be on the premise of imitative wax printing flower prod mercerising requirement be met, and the existing individual layer chain mercerizer of productivity ratio improves a lot, and consumes energy and reduce, fault rate is low, and the production efficiency and later stage that substantially increase mercerizing machine imitate the quality of wax product.
Description
Technical field
The present invention relates to a kind of mercerizing machine, specially a kind of double-deck mercerizing machine belongs to textile technology field.
Background technology
Mercerising process is exactly cotton yarn or cotton goods is increased the processing procedure of gloss by chemical action, be specially by cotton,
The cellulose fibres such as fiber crops make fiber occur irreversible be swelled and cause fiber lattice parameter to become through sodium hydroxide impregnation process
Change, amorphous region is partly changed into by crystalline region, then alkali lye is washed away.Cotton products can improve cellulose after mercerization finish
Fabric gloss, increase fabric strength and dimensional stability eliminates the fine wrinkle that pre-treatment cloth cover is produced, it is most important that can be with
Adsorption capacity of the cellulose fibre to dyestuff is improved, improves the dead cotton white star of cloth cover, cloth cover is obtained color uniformly beautiful.
Batikses are based on pure cotton, and finished product requirement feel is fluffy, soft, cotton texture is strong, and printed color requires that dense depth is gorgeous
And it is positive and negative consistent, so-called imitative wax printing flower, is exactly that wax printing style is obtained on fabric using direct printing mode, its concrete technology stream
Cheng Wei：The whole latitude tentering-direct printing-stamp post processing-printed calico in wax-dye style of pure cotton product-mercerising-.Due to imitative wax printing flower
Particularity, many feels of its finished product are poor, and no cotton texture, the positive and negative aberration of printed color is big.In order to improve imitative wax printing flower product stamp
The dense depth of color is gorgeous, it is necessary to improve its mercerising degree.The mercerizing machine used at present is generally individual layer chain mercerizer, and its structure is as schemed
Shown in 1, it, which includes individual layer entering cloth rack 1,1# alkali lye, pads mechanism 2, taut cloth rewinder roll 3,2# alkali lye and pads mechanism 4, taut cloth rewinder roll 5, rolls
Car 6, cloth gripper tenter device 7, lixiviating water washing device 8, machine 9 etc. is regrated, in order to improve mercerising degree, existing mercerizing machine can only be to drop
Speed strengthens the effect of mercerising to reach, but reduction of speed production not only substantially reduces production capacity, it is impossible to meet production needs, and extension
Roll the taut cloth time after alkali, increase mercerising tension force, cause finished product feel poor, no cotton texture.
The content of the invention
In view of this, the present invention provides a kind of double-deck mercerizing machine, and it is meeting the premise of imitative wax printing flower prod mercerising requirement
Under, the existing individual layer chain mercerizer of productivity ratio improves a lot, and consumes energy and reduce, and fault rate is low, substantially increases mercerizing machine
Production efficiency and the later stage imitate wax product quality.
To solve above technical problem, the technical solution adopted by the present invention is a kind of double-deck mercerizing machine, including is sequentially connected
Entering arrangment, alkali lye squeeze device, tenter device, lixiviating device and plaiting apparatus, it is characterised in that：The entering arrangment bag
Include and several cloth-guiding wheels are set on double-deck entering cloth rack, double-deck entering cloth rack；The alkali lye squeeze device includes the aqueous slkali being sequentially connected
Dipping tank, high-capacity squeezer, straight roller case, two rolling cars, Zha Jian mechanisms and taut cloth rewinder roll, taut cloth rewinder roll are arranged on ventilation frame, described straight
Set in roller case and high-capacity squeezer is set before several sections of straight roll structures, the straight roll structure of final stage, the straight roll structure includes at least one
Distribution and it is in close contact above and below straight roller under individual straight roller and one, upper straight roller and lower straight roller；Alkali lye squeeze device and tenter device
Between set be distributed before padding machine and distribution take turns；The tenter device include the clip stenter that is arranged side by side and with cloth gripper tentering
The straight roller of several tenterings is provided with the same long straight roll stand of tentering of machine, the straight roll stand of tentering；The lixiviating device steams including multiple lixiviatings
One two rolling car is set before case, each lixiviating steam box；One, which is set, between lixiviating device and plaiting apparatus regrates machine；It is described fall
Arrange and be set to double-deck folder, several cloth-guiding wheels are set on double-deck folder.
Preferably, it is provided with edge guide on the vertical rack of above-mentioned double-deck entering cloth rack, it is ensured that flat in fabric running
It is whole.
Preferably, equipped with many deflector rolls in above-mentioned aqueous slkali dipping tank, when can increase dipping of the fabric in alkali lye
Between, it is ensured that fiber is swelled.
Preferably, above-mentioned aqueous slkali dipping tank, which has, can lead to the interlayer of cold water, play a part of alkali lye in cooling bath.
Zha Jian mechanisms preferably three rolling cars in above-mentioned alkali lye squeeze device.
Further, provided with four sections of straight roll structures in the straight roller case, every section of straight roll structure includes four upper straight rollers and three
Set in gap distribution and close contact above and below straight roller under individual, upper straight roller and lower straight roller, the straight roller case that the straight roll structure of first three section is set
There is aqueous slkali.Fabric by aqueous slkali after the light alkali of drill traverse is impregnated, then by the straight roll structure of first three section in straight roller case, is soaked
Concentrated base is operated, and the straight roll structure of final stage carries out lixiviating operation, strengthens mercerization effect.
Further, lixiviating flush pipe is provided with the straight roll stand of above-mentioned tentering, the alkali remained on fabric can be removed in advance
Liquid.
Further, above-mentioned lixiviating steam box rear end sets two rollers, it is ensured that fabric is oblique by pile warp roller sleeve arc
Produced its width of broadwise component will not be because being swelled after-contraction during face.
Compared with prior art, individual layer is entered cloth and is changed to bilayer by the present invention enters cloth, realizes bilayer and enters mode for cloth, both reduced
Fabric cloth cover temperature, it is to avoid heat is brought into alkali lye, also in the case where reduction speed is to strengthen mercerising, it is ensured that production capacity,
Through experimental tests, the production production capacity of present invention bilayer mercerizing machine is improved compared with individual layer chain mercerizer in the case of equal speed
1.6 again；Alkali lye of the present invention pads simultaneously pads mode using straight roller, and straight roller case also has while the operation of caustic dip lixiviating is carried out
Taut cloth effect, therefore can shorten the setting of follow-up taut cloth rewinder roll, reduce the taut cloth time, it is to avoid mercerising tension force increases what is caused
Defect of the product without cotton texture.
Bilayer mercerizing machine of the invention ensure that yield in the case of reduction speed, reinforcing mercerising, it is adaptable to imitative wax printing flower
Product, its is simple in construction, connection and reasonable arrangement, can realize that bilayer enters cloth and goes out cloth, production efficiency of equipment is high, energy-saving, and
Due to speed reduction, equipment tension force reduces, and bilayer increases cloth cover tearing strength, not easily broken cloth, corrugation, fault rate into and out of cloth
Low, the production efficiency and later stage that substantially increase mercerizing machine imitate the quality of wax product.
Brief description of the drawings
Fig. 1 is the structural representation of existing individual layer chain mercerizer；
Fig. 2 is the double-deck mercerizing machine entering arrangment of the present invention and the structural representation of alkali lye squeeze device；
Fig. 3 is the structural representation of the double-deck mercerizing machine tenter device of the present invention；
Fig. 4 is the double-deck mercerizing machine lixiviating device of the present invention and the structural representation of plaiting apparatus.
Marginal data：
1st, individual layer entering cloth rack；2nd, 1# alkali lye pads mechanism；3、5、9：Taut cloth rewinder roll；4th, 2# alkali lye pads mechanism；6th, padding machine；7、
Cloth gripper tenter device；8th, lixiviating water washing device；9、30：Regrate machine；10th, double-deck entering cloth rack；11、32：Cloth-guiding wheel；12nd, edge guide；
13rd, aqueous slkali dipping tank；14th, deflector roll；15th, high-capacity squeezer；16th, straight roller case；17、28：Two rolling cars；18：Three rolling cars；19、
Taut cloth rewinder roll；20th, ventilation frame；21st, padding machine before being distributed；22nd, distribution wheel；23rd, clip stenter；24th, the straight roll stand of tentering；25th, tentering
Straight roller；26th, lixiviating flush pipe；27th, lixiviating steam box；29th, roller；31st, double-deck folder.
Embodiment
In order that those skilled in the art more fully understands technical scheme, it is below in conjunction with the accompanying drawings and specific real
Applying mode, the present invention is described in further detail.
Referring to Fig. 2, the invention provides a kind of double-deck mercerizing machine, entering arrangment, the alkali lye that it includes being sequentially connected pad
Device, tenter device, lixiviating device and plaiting apparatus, the entering arrangment include setting on double-deck entering cloth rack 10, double-deck entering cloth rack
Put several cloth-guiding wheels 11；The alkali lye squeeze device includes aqueous slkali dipping tank 13, the high-capacity squeezer 15 being sequentially connected, straight roller case
16th, two rolling cars 17, three rolling cars 18 and taut cloth rewinder roll 19, taut cloth rewinder roll 19 are arranged on ventilation frame 20, are set in the straight roller case 16
Setting high-capacity squeezer 15 before several sections of straight roll structures, the straight roll structure of final stage is put, the straight roll structure includes straight at least one
Distribution and it is in close contact above and below straight roller under roller and one, upper straight roller and lower straight roller；Preferably, it is straight provided with four sections in straight roller case 16
Roll structure, every section of straight roll structure includes above and below straight roller under four upper straight rollers and three, upper straight roller and lower straight roller gap distribution and tight
Contiguity is touched, and is provided with aqueous slkali in the straight roller case of the straight roll structure of first three section, fabric after the aqueous slkali dipping light alkali of drill traverse, then
By the straight roll structure of first three section in straight roller case, leaching concentrated base operation is carried out, the straight roll structure of final stage carries out lixiviating operation, reinforcing
Mercerization effect.Padding machine 21 and distribution wheel 22 before being distributed are set between alkali lye squeeze device and tenter device；The tenter device
Set in the straight roll stand 24 of tentering including the clip stenter 23 being arranged side by side and with the same length of clip stenter, the straight roll stand 24 of tentering
There is the straight roller 25 of several tenterings；The lixiviating device includes setting two rollers before multiple lixiviating steam boxs 27, each lixiviating steam box 27
Padding machine 28；One, which is set, between lixiviating device and plaiting apparatus regrates machine 30；The plaiting apparatus is double-deck folder 31, double-deck
Several cloth-guiding wheels 32 are set on folder 31.
Preferably, it is provided with edge guide 12 on the vertical rack of above-mentioned double-deck entering cloth rack 10, it is ensured that in fabric running
It is smooth.
Preferably, leaching of the fabric in alkali lye can be increased equipped with many deflector rolls 14 in above-mentioned aqueous slkali dipping tank 13
Stain time, it is ensured that fiber is swelled.
Preferably, above-mentioned aqueous slkali dipping tank, which has, can lead to the interlayer of cold water, play a part of alkali lye in cooling bath.
Further, lixiviating flush pipe 26 is provided with the straight roll stand of above-mentioned tentering, can removes what is remained on fabric in advance
Alkali lye.
Further, above-mentioned lixiviating steam box rear end sets two rollers 29, it is ensured that fabric relies on pile warp roller sleeve arc
Produced its width of broadwise component will not be because being swelled after-contraction during inclined-plane.
During work, two layers of fabric is introduced by aqueous slkali dipping tank 13 through cloth-guiding wheel 11 by double-deck entering cloth rack 10 simultaneously respectively
In the operation of light alkali is fully soaked to fabric, the fabric then come out from aqueous slkali dipping tank 13 reduces fabric through high-capacity squeezer 15
Alkalinity after, allow high alkali liquid to be sufficiently submerged in fabric into straight roller case 16 and carry out preliminary mercerising, then enter again through high-capacity squeezer 15
The straight roll structure of final stage for entering straight roller case 16 carries out preliminary lixiviating operation, from straight roller case come out after fabric first through two rolling cars
17 remove and further carry out alkali process to fabric after alkali lye, fabric is introduced into three rolling cars 18 rolled after alkali and acted on by taut cloth rewinder roll 19
Remnants alkali lye is removed into padding machine 21 before distribution afterwards.The band alkali time that the setting of taut cloth rewinder roll can extend fabric meets alkali to base
The abundant infiltration and reaction of cloth, while preventing fabric to be swelled after-contraction, but extend after the reduction of original mercerizing machine speed and roll
The taut cloth time after alkali, mercerising tension force is increased, causes finished product feel poor, no cotton texture, the present invention using straight roller case because entered
Row caustic dip rolls alkali operation, instead of original taut cloth apparatus, therefore can greatly shorten the setting of taut cloth rewinder roll, has both reached and has rolled alkali
The effect of mercerising will not also extend taut cloth time effects product quality.The fabric of remaining alkali lye is removed through distribution 22 later layer bases of wheel
Cloth introduces clip stenter 23 and carries out expanding, and another layer of fabric, which enters, to carry out whole latitude and prevent in the straight roller 25 of tentering of the straight roll stand 24 of tentering
Only it shrinks.Fabric in clip stenter can further remove the alkali of residual by the lixiviating flusher being provided with
Liquid；The lixiviating flush pipe 26 that fabric in the straight roll stand 24 of tentering can be set by back segment further removes the alkali lye of residual, goes
The flushing liquor of alkaline flushing pipe 26 can quote the flushing liquor of lixiviating flusher in clip stenter, can also be separately provided.Through
Two layers of fabric after whole latitude, expanding enters the alkali lye that fabric residual is removed in lixiviating steam box 27 together.Lixiviating steam box passes through steam box
The mode of light alkali steaming removes the residual alkali lye on fabric surface, and 3 steaming box backs of rear end increase by 2 rollers, by fabric
Produced broadwise component ensures that its width will not be because being swelled after-contraction during pile warp roller sleeve curve slope.Remove residual alkali lye
Fabric afterwards goes out cloth after regrating the moisture contained by the removal fabric of machine 30 through double-deck folder 31, into cloth car.
It the above is only the preferred embodiment of the present invention, it is noted that above-mentioned preferred embodiment is not construed as pair
The limitation of the present invention, protection scope of the present invention should be defined by claim limited range.For the art
For those of ordinary skill, without departing from the spirit and scope of the present invention, some improvements and modifications can also be made, these change
Enter and retouch and also should be regarded as protection scope of the present invention.
Claims (7)
1. a kind of double-deck mercerizing machine, including be sequentially connected entering arrangment, alkali lye squeeze device, tenter device, lixiviating device and
Plaiting apparatus, it is characterised in that：The entering arrangment includes setting several cloth-guiding wheels on double-deck entering cloth rack, double-deck entering cloth rack；Institute
Stating alkali lye squeeze device includes the aqueous slkali dipping tank, the high-capacity squeezer that are sequentially connected, straight roller case, two rolling cars, Zha Jian mechanisms and
Taut cloth rewinder roll, taut cloth rewinder roll is arranged on ventilation frame, is set before setting several sections of straight roll structures, the straight roll structure of final stage in the straight roller case
High-capacity squeezer is put, the straight roll structure includes being distributed above and below straight roller under straight roller at least one and one, upper straight roller and lower straight roller
And be in close contact；Padding machine and distribution wheel before being distributed are set between alkali lye squeeze device and tenter device；The tenter device bag
Include and be provided with several drawings in the clip stenter being arranged side by side and the straight roll stand of tentering grown together with clip stenter, the straight roll stand of tentering
The straight roller of width；The lixiviating device includes setting a two rolling cars before multiple lixiviating steam boxs, each lixiviating steam box；Lixiviating device with
One, which is set, between plaiting apparatus regrates machine；The plaiting apparatus is to set several selvage guides on double-deck folder, double-deck folder
Wheel；Four sections of straight roll structures are set in the straight roller case, and every section of straight roll structure includes straight roller, upper straight roller under four upper straight rollers and three
With gap distribution and close contact above and below lower straight roller, the straight roller case of the straight roll structure of first three section is interior to be provided with aqueous slkali.
2. a kind of double-deck mercerizing machine according to claim 1, it is characterised in that：Set on the vertical rack of the double-deck entering cloth rack
It is equipped with edge guide.
3. a kind of double-deck mercerizing machine according to claim 1, it is characterised in that：Many are equipped with the aqueous slkali dipping tank
Deflector roll.
4. a kind of double-deck mercerizing machine according to claim 1, it is characterised in that：The aqueous slkali dipping tank, which has, can lead to cold
The interlayer of water.
5. a kind of double-deck mercerizing machine according to claim 1, it is characterised in that：The Zha Jian mechanisms are three rolling cars.
6. a kind of double-deck mercerizing machine according to claim 1, it is characterised in that：Lixiviating is provided with the straight roll stand of tentering
Flush pipe.
7. a kind of double-deck mercerizing machine according to claim 1, it is characterised in that：The lixiviating steam box rear end setting two is curved
Roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510731081.7A CN105200689B (en) | 2015-10-30 | 2015-10-30 | A kind of double-deck mercerizing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510731081.7A CN105200689B (en) | 2015-10-30 | 2015-10-30 | A kind of double-deck mercerizing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105200689A CN105200689A (en) | 2015-12-30 |
| CN105200689B true CN105200689B (en) | 2017-08-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510731081.7A Expired - Fee Related CN105200689B (en) | 2015-10-30 | 2015-10-30 | A kind of double-deck mercerizing machine |
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| CN (1) | CN105200689B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106245252B (en) * | 2016-08-11 | 2019-09-17 | 新昌县宇峰印染机械有限公司 | The intelligent straight roller cloth gripper mercerization of knitting goods machine of wet cloth thermokalite |
| CN109402909A (en) * | 2018-11-28 | 2019-03-01 | 嘉兴市乔兰服饰有限公司 | A kind of printing and dyeing mercerizing machine cloth feeding regulating mechanism |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5755350Y2 (en) * | 1978-02-03 | 1982-11-30 | ||
| CN203113072U (en) * | 2013-01-25 | 2013-08-07 | 无锡合众印染机械有限公司 | Ultra-wide straight roller cloth clamp combined type mercerizing machine |
| CN103938393A (en) * | 2014-04-21 | 2014-07-23 | 无锡合众印染机械有限公司 | Double-width straight-roller clip mercerizing machine |
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2015
- 2015-10-30 CN CN201510731081.7A patent/CN105200689B/en not_active Expired - Fee Related
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| Publication number | Publication date |
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| CN105200689A (en) | 2015-12-30 |
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