CN112080880A - Polyester cotton cloth mercerizing machine and mercerizing process - Google Patents
Polyester cotton cloth mercerizing machine and mercerizing process Download PDFInfo
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- CN112080880A CN112080880A CN202010886890.6A CN202010886890A CN112080880A CN 112080880 A CN112080880 A CN 112080880A CN 202010886890 A CN202010886890 A CN 202010886890A CN 112080880 A CN112080880 A CN 112080880A
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- cloth
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- water
- spraying
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- 239000004744 fabric Substances 0.000 title claims abstract description 237
- 229920000742 Cotton Polymers 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 title claims abstract description 27
- 229920000728 polyester Polymers 0.000 title claims abstract description 19
- 239000003513 alkali Substances 0.000 claims abstract description 160
- 238000005507 spraying Methods 0.000 claims abstract description 65
- 239000007921 spray Substances 0.000 claims abstract description 62
- 239000007788 liquid Substances 0.000 claims abstract description 45
- 238000004140 cleaning Methods 0.000 claims abstract description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 177
- 238000003860 storage Methods 0.000 claims description 66
- 238000005096 rolling process Methods 0.000 claims description 65
- 230000003472 neutralizing effect Effects 0.000 claims description 25
- 238000009434 installation Methods 0.000 claims description 11
- 238000001514 detection method Methods 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 7
- 239000002253 acid Substances 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 6
- 238000002791 soaking Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 3
- 238000009992 mercerising Methods 0.000 claims 1
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 32
- 238000010521 absorption reaction Methods 0.000 description 23
- 235000011121 sodium hydroxide Nutrition 0.000 description 15
- 238000007598 dipping method Methods 0.000 description 13
- 238000005406 washing Methods 0.000 description 13
- 239000002585 base Substances 0.000 description 11
- 238000006386 neutralization reaction Methods 0.000 description 11
- 239000000243 solution Substances 0.000 description 11
- 238000007789 sealing Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 239000000835 fiber Substances 0.000 description 5
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 239000003518 caustics Substances 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 238000002386 leaching Methods 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004043 dyeing Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 238000005517 mercerization Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B7/00—Mercerising, e.g. lustring by mercerising
- D06B7/08—Mercerising, e.g. lustring by mercerising of fabrics of indefinite length
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/08—Untwisting devices
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The application relates to a polyester cotton cloth mercerizing machine and a mercerizing process, which comprise a rack, wherein a first removing mechanism is arranged on the rack and comprises a spraying box, a spraying device and a driving device; the spraying box is arranged on the rack and is filled with cleaning liquid, the spraying device is arranged on the spraying box and sprays cloth, the spraying device comprises a spraying pump and a spraying pipe, the spraying pump is arranged on the spraying box, the spraying pipe is arranged on the spraying box and faces the cloth, the driving device is arranged on the spraying box, the driving device comprises a driving roller and a driving part, the driving roller is rotatably arranged on the spraying box and abuts against the cloth, and the driving part is arranged on the spraying box and is connected with the driving roller. This application starts through the spray pump and makes the cleaning solution spout on the cloth to this alkali lye of rinsing on the cloth has reduced the content of alkali lye when the cloth gets into next process, has reduced the influence of alkali lye to next process, has improved the quality of cloth.
Description
Technical Field
The application relates to the technical field of mercerizing machines, in particular to a polyester cotton cloth mercerizing machine and a mercerizing process.
Background
In the textile printing and dyeing industry, bleaching and dyeing of cotton fabrics and cotton yarns are carried out by mercerizing cotton fibers with caustic soda in order to increase the lasting gloss of the cotton fibers and the affinity to dyes and improve the dimensional stability of the fabrics. The mercerization process is a process for increasing the gloss of cotton yarn or cotton fabrics by chemical action, and specifically comprises the steps of dipping cellulose such as cotton, hemp and the like in sodium hydroxide to enable the fiber to undergo irreversible swelling so as to cause the longitudinal natural distortion of the fiber to disappear, then applying proper tension to the fiber to enable the longitudinal direction of the fiber to become a very smooth cylinder, and partially changing the longitudinal direction of the fiber from a crystal area to an amorphous area, and then washing away alkali liquor.
In the related art, reference may be made to the Chinese utility model patent with the publication number of CN208362677U, it discloses a speed-adjustable cloth clip mercerizing machine, which comprises a base, a cloth clip mercerizing machine main body, a reduction box and a speed-adjusting motor, wherein the cloth clip mercerizing machine main body is arranged on the base, two opposite side surfaces on the outer side of the cloth clip mercerizing machine main body are respectively provided with a feed inlet and a discharge outlet, a processing cavity is arranged in the cloth clip mercerizing machine main body, the feed inlet and the discharge outlet are communicated with the processing cavity, a cloth arranging shaft, a pressing shaft, a main cloth conveying shaft, an auxiliary cloth conveying shaft and a cloth guide shaft are arranged in the processing cavity, two pairs of cloth arranging shafts and two pairs of pressing shafts are arranged on the cloth arranging shaft and the pressing shaft, and the two pairs of cloth arranging shafts are respectively positioned on the positions corresponding to the feed inlet and the discharge outlet in the processing cavity, the pressing shaft is arranged on the upper parts of the inner sides of the two pairs of cloth arranging shafts in the processing cavity, the speed regulating motor is connected with the main cloth conveying shaft through the reduction gearbox, and the first arc-shaped pipe and the second arc-shaped pipe are arranged in the processing cavity. The cloth gets into cloth clip mercerizing range main part from advancing the cloth mouth in, then first arc pipe and second arc pipe come to spray rinsing the cloth, and at last from cloth outlet output cloth clip mercerizing range main part outside, simultaneously through adopting cloth clip mercerizing range main part, reducing gear box and buncher to combine the design, can realize adjusting the speed of feeding according to the difference of cloth material to guarantee that the mercerizing gloss that cloth clip mercerizing range main part processed out the cloth is better.
With respect to the related art among the above, the inventors consider that the following drawbacks exist: the cloth generally uses alkali lye when the spray rinsing, therefore the cloth contains more alkali lye when the cloth is outside output cloth gripper mercerizing machine main body in the cloth, therefore alkali lye can form the influence to the next process, has reduced the quality of cloth.
Disclosure of Invention
In order to improve the quality of cloth, the application provides a polyester cotton cloth mercerizing machine and a mercerizing process.
First aspect, the application provides a polyester-cotton cloth mercerizing range adopts following technical scheme:
a polyester cotton cloth mercerizing machine comprises a rack and a mercerizing mechanism arranged on the rack, wherein a first removing mechanism for removing alkali liquor on cloth is arranged on the rack and comprises a spraying box, a spraying device and a driving device;
the utility model discloses a spray box, including spraying case, spray pump, drive arrangement, drive roller, driving piece, spray box, spray pump, drive roller, driving piece, the case setting just supports tightly on the cloth, the case setting just has the washing liquid and has seted up feed inlet and discharge gate in the frame, spray set sets up on spraying the case and comes the cloth to spray, spray set is including spraying pump, shower, spray pump setting on spraying the case and with spray the case intercommunication, the shower setting is on spraying the case and mouth of pipe towards the cloth and with spray the pump intercommunication, drive arrangement sets up on spraying the case, drive arrangement includes drive roller, driving piece, the drive roller rotates to set up on spraying the case and supports tightly on the cloth, the driving.
By adopting the technical scheme, the cloth is subjected to alkali-dipping and alkali-rolling treatment through the mercerizing mechanism, then the cloth is conveyed to the spraying box, the spraying pump is started, the cleaning liquid is sprayed onto the cloth through the spraying pipe, meanwhile, the cloth moves onto the driving roller, the driving part is started to drive the driving roller to rotate, and the driving roller rotates to drive the cloth to move forwards;
the cleaning liquid is sprayed to the cloth through the cleaning liquid by starting the spray pump, so that the alkali liquor on the cloth is cleaned, the content of the alkali liquor when the cloth enters the next procedure is reduced, the influence of the alkali liquor on the next procedure is reduced, and the quality of the cloth is improved.
Preferably, it constructs to spray to be provided with scutching on the case, scutching the mechanism and including backing roll, first scutching roller, second scutching roller, the backing roll rotates to set up and is being close to feed inlet one side at the spray box on and be located the drive roll, first scutching roller and second scutching roller rotate to set up on the spray box of backing roll top and all set up the opposite screw thread of two sections helices, first scutching roller and backing roll cooperation are pressed from both sides tight cloth, just second scutching roller and drive roll cooperation are pressed from both sides tight cloth.
By adopting the technical scheme, the cloth passes through between backing roll and the first scutching roller, then the cloth passes through between second scutching roller and the drive roller, the drive roller rotates and drives the cloth and remove, consequently first scutching roller and second scutching roller come to scutching the cloth simultaneously, consequently the cloth is in the state of exhibition flat at the in-process that sprays, has improved the effect of getting rid of alkali lye on the cloth of washing liquid, has reduced the content of alkali lye on the cloth, has improved the quality of cloth.
Preferably, be provided with water absorption device on the spray box, water absorption device includes water absorption dish, water storage tank, inlet tube, outlet duct, vacuum pump, emission subassembly, the water absorption dish sets up on the spray box and supports on the cloth lower surface, water storage tank sets up on the spray box, inlet tube and water absorption dish bottom and water storage tank top fixed connection, the outlet duct sets up on water storage tank top, the vacuum pump sets up on the spray box and communicates with the outlet duct, the emission subassembly sets up on water storage tank and will deposit the log raft in the water storage tank and discharge in the spray box.
The cleaning solution is sprayed on the cloth, but the cloth is in a moving state, so the cleaning solution generally flows into the spraying box from the surface of the cloth, the cleaning solution removes alkali liquor on the surface of the cloth, but more alkali liquor is still in the cloth, so the cleaning effect of the cleaning solution on the alkali liquor in the cloth is poor, and the cloth also contains more alkali liquor, thereby reducing the quality of the cloth;
through adopting above-mentioned technical scheme, the vacuum pump starts the air that extracts in the water storage tank, consequently, the washing liquid on the cloth is adsorbed to the dish that absorbs water, the washing liquid passes in the cloth gets into the dish that absorbs water, then the washing liquid gets into in the water storage tank through the inlet tube, when the washing liquid that washs the incasement is more, it will wash the washing liquid of incasement to discharge the subassembly and discharge and spray the incasement and carry out recycle to the washing liquid, thereby the washing liquid can pass the cloth and wash the inside alkali lye of cloth, the content of the inside alkali lye of cloth has been reduced, the quality of cloth has been.
Preferably, the discharge subassembly includes rotating baffle, discharge motor, intake pipe, drain pipe, water level detector, rotating baffle rotates to set up on the water storage tank and can separate into two independent water storage spaces with the water storage tank when rotating the horizontality, discharge the motor setting on the water storage tank and be connected with rotating baffle, the intake pipe sets up on the water storage tank and is located the rotating baffle below and is provided with into air control valve, the drain pipe sets up on the water storage tank lower surface and with spray the inside intercommunication of case and be provided with the drainage control valve, water level detector sets up on the water storage tank and is located the intake pipe below and detects the water level in the water storage tank, it all is connected with the water level detector electricity to advance air control valve, drainage control valve and discharge motor.
By adopting the technical scheme, when the water level detector detects that the water level of the cleaning liquid in the water storage tank reaches the specified height, the water level detector controls the discharge motor to start to drive the rotary baffle to rotate to the horizontal state, thereby dividing the water storage tank into an upper independent space and a lower independent space, leading the cleaning liquid flowing in from the water inlet pipe to flow into the space above the rotating baffle plate, the air inlet control valve is started to open the air inlet pipe, the water discharge control valve is opened, the cleaning liquid in the space below the rotary baffle plate flows into the spray box through the water discharge pipe so as to recycle the cleaning liquid, meanwhile, when the water level in the water storage tank drops to a designated water level, the drain control valve closes the drain pipe, the air inlet control valve closes the air inlet pipe, then the discharge motor is started to drive the rotating baffle to rotate, so that the cleaning liquid above the rotating baffle flows to the bottom of the water storage tank to be stored.
Preferably, a second removing mechanism is arranged on the rack and is positioned on one side of the spraying box, which is far away from the mercerizing mechanism, and the second removing mechanism comprises an alkali removing box and a neutralizing device;
the alkali removing box is arranged on the rack and filled with weak acid solution, the neutralizing device comprises a neutralizing water tank, a guide roller and a rotating roller, the neutralizing water tank is arranged on the rack and filled with neutralizing liquid, the guide roller and the guide roller are both rotatably arranged on the neutralizing water tank and guide the cloth, and the rotating roller is rotatably arranged on the inner side wall of the neutralizing water tank and is staggered up and down to form a plurality of parts.
Through adopting above-mentioned technical scheme, the cloth is from spraying case output back, and the cloth gets into the alkali and gets rid of the incasement, and the alkali gets rid of the weak acid solution of incasement and removes the alkali lye in the cloth, then the cloth passes through in the guide roll gets into the neutralization basin, and the cloth walks around a plurality of live-rollers in proper order, and consequently neutralization solution in the neutralization basin removes alkali lye and impurity on the cloth to this has further reduced the content of alkali on the cloth, has improved the quality of cloth.
Preferably, the mercerizing range constructs including rolling alkali groove, entering roller, caustic dip roller, first rolling alkali roller, second rolling alkali roller, roll alkali groove setting in the frame and splendid attire alkali lye, it rotates to set up on rolling alkali groove and with the leading-in caustic dip inslot of cloth to get into the roller, the caustic dip roller rotates and sets up on rolling alkali inslot lateral wall, first rolling alkali roller and second rolling alkali roller rotate to set up on rolling alkali groove and equal vertical interval is provided with two and cooperate to roll the alkali to the cloth, two distance between the first rolling alkali roller is greater than two distance between the second rolling alkali roller.
By adopting the technical scheme, the cloth enters the alkali rolling groove through the inlet rollers, the cloth sequentially bypasses the plurality of alkali dipping rollers, so that the alkali liquor is immersed in the cloth, then the cloth sequentially passes through the space between the two first alkali rolling rollers and the second alkali rolling rollers, and the first alkali rolling rollers and the second alkali rolling rollers are matched to roll the cloth for alkali, so that the alkali dipping and the alkali rolling are carried out on the cloth.
Preferably, roll and be provided with the straining device that carries out the tensioning to the cloth when alkali is handled on the alkali groove, straining device includes pinch roller, tensioning frame, tensioning roller, drive assembly, tension detection subassembly, the pinch roller rotates to set up on rolling the alkali groove and press from both sides tight cloth with the entering roller cooperation, the one end of tensioning frame is rotated through the pivot and is set up on rolling the alkali groove and be located and get into between roller and the first alkali roller of rolling, the tensioning roller rotates to set up and keeps away from the pivot at the tensioning frame and serve and support tightly on the cloth, drive assembly sets up on rolling the alkali groove and is connected with the pivot, tension detection subassembly sets up on rolling the alkali groove and contradicts and detect the tensile force of cloth and be connected with the drive assembly electricity at the cloth.
Through adopting above-mentioned technical scheme, the cloth is walked around a plurality of soaks alkali rollers in proper order after passing through the pinch roll and getting into between the roller, the cloth is walked around and is passed between two first rolls alkali rollers and the second rolls between the alkali roller between the tensioning roller, drive assembly starts to drive the pivot and rotates, the pivot is rotated and is driven tensioning frame and tensioning roller and rotate, adjust the tensioning force of tensioning roller to the cloth with this, tension detection component detects the tensioning force of cloth in addition, after the tensioning force of cloth reaches appointed numerical value, drive assembly stops, with this come to apply appropriate pulling force to the cloth, the speed that alkali lye immerged in the cloth has been improved, thereby the treatment effect of alkali lye to the cloth has been improved.
Preferably, the driving assembly comprises a first gear, a servo motor and a second gear, the first gear is arranged on the rotating shaft, the servo motor is arranged on the alkali rolling groove, and the second gear is arranged on an output shaft of the servo motor and meshed with the first gear.
Through adopting above-mentioned technical scheme, servo motor starts to drive the second gear and rotates, and the second gear rotates and drives first gear rotation, and first gear rotation drives the pivot and rotates to this realizes that servo motor drives the pivot and rotates.
Preferably, the tension detection assembly comprises an installation plate and a tension detector, the installation plate is arranged on the alkali rolling groove and located between the entering roller and the alkali soaking roller, and the tension detector is arranged on the installation plate and abutted against the cloth to detect the tension of the cloth and is electrically connected with the servo motor.
Through adopting above-mentioned technical scheme, when the cloth got into between the alkali soaking roller through getting into the roller, the cloth supported and is pressed on the tension detector to this tensile force that detects the cloth, and the tension detector is located before the cloth gets into the alkali soaking groove simultaneously, has reduced alkali liquor on the cloth to the damage of tension detector.
In a second aspect, the application provides a polyester cotton cloth mercerizing process, which adopts the following technical scheme:
a polyester cotton cloth mercerizing process comprises the following process steps:
s1: padding lye, which is used for padding the cloth material by using the mercerizing mechanism according to any one of the first aspect;
s3: drying, namely drying the cloth by using a dryer;
s2 is arranged between the S1 and the S3, the S2 is rinsing, and the cloth after being padded with the alkali liquor is rinsed by using the first removing mechanism and the second removing mechanism in any one of the first aspect.
By adopting the technical scheme, the cloth is rinsed by the first removing mechanism and the second removing mechanism, so that the alkali liquor on the cloth is removed, the content of the alkali liquor when the cloth enters the next procedure is reduced, and the quality of the cloth is improved.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the cleaning solution is sprayed onto the cloth by starting the spray pump, so that the alkali liquor on the cloth is cleaned, the content of the alkali liquor when the cloth enters the next procedure is reduced, the influence of the alkali liquor on the next procedure is reduced, and the quality of the cloth is improved;
2. the cloth is scutched by the first scutching roller and the second scutching roller simultaneously, so that the cloth is in a flattened state in the spraying process, the removing effect of the spraying pipe on alkali liquor on the cloth is improved, the content of the alkali liquor on the cloth is reduced, and the quality of the cloth is improved;
3. the cleaning liquid penetrates through the cloth and enters the water absorption disc through the starting of the vacuum pump, and finally flows into the cleaning box;
4. the tensioning roller is driven to rotate to adjust the tensioning force of the cloth by starting the servo motor, the tensioning force of the cloth is detected by the tension detector, after the tensioning force of the cloth reaches a specified value, the servo motor stops to apply appropriate tension to the cloth, the speed of the alkali liquor immersed into the cloth is improved, and the treatment effect of the alkali liquor on the cloth is improved.
Drawings
FIG. 1 is a schematic perspective view of the present application;
FIG. 2 is a schematic diagram of the structure of a mercerizing mechanism in the present application;
FIG. 3 is a schematic diagram of the structure of the tensioning mechanism of the present application;
FIG. 4 is a schematic structural view of a first removal mechanism of the present application, with a partial cutaway of the side wall of the spray box;
FIG. 5 is a schematic view of the structure of the water absorbing device and the scutching mechanism in the present application;
FIG. 6 is a schematic structural view of the drain assembly of the present application, with a partial cross-section taken through the side wall of the holding tank;
fig. 7 is a schematic structural view of a second removing mechanism in the present application.
Reference numerals: 1. a frame; 11. a first mounting seat; 12. a second mounting seat; 13. a sliding seat; 14. a cylinder; 2. a mercerizing mechanism; 21. an alkali rolling groove; 211. closing the plate; 212. a cloth inlet; 213. a cloth outlet; 214. water passing holes; 22. entering a roller; 23. an alkali leaching roller; 24. a first alkali rolling roller; 25. a second alkali rolling roller; 3. a first removal mechanism; 31. a spray box; 311. a feed inlet; 312. a discharge port; 32. a spraying device; 321. a spray pump; 322. a shower pipe; 33. a drive device; 331. a drive roller; 332. a drive member; 34. a transverse tube; 35. a water pipe; 36. an injection pipe; 4. a second removal mechanism; 41. an alkali removal tank; 411. an alkali removal roll; 412. a through hole; 42. a neutralization device; 43. a neutralization water tank; 44. a guide roller; 45. a delivery roller; 46. a rotating roller; 5. a tensioning mechanism; 51. a pressure roller; 52. a tension frame; 521. a rotating shaft; 53. a tension roller; 54. a drive assembly; 541. a first gear; 542. a servo motor; 543. a second gear; 55. a tension detection assembly; 551. mounting a plate; 552. a tension detector; 6. an scutching mechanism; 61. a support roller; 62. a first expander roll; 63. a second expander roll; 7. a water absorbing device; 71. a water absorbing pan; 711. a prismatic table disc; 712. a water suction hole; 72. a water storage tank; 73. a water inlet pipe; 74. an air outlet pipe; 75. a vacuum pump; 8. a discharge assembly; 81. rotating the baffle; 811. rotating the rod; 82. a discharge motor; 83. an air inlet pipe; 831. an air intake control valve; 84. a drain pipe; 841. a drain control valve; 85. a water level detector.
Detailed Description
The present application is described in further detail below with reference to figures 1-7.
The embodiment of the application discloses polyester-cotton cloth mercerizing range.
The model of the liquid level sensor in the embodiment of the application is MIK-P260, and the model of the tension gauge is WZN.
Referring to fig. 1, the polyester cotton cloth mercerizing range comprises a frame 1, and a mercerizing mechanism 2, a first removing mechanism 3 and a second removing mechanism 4 are sequentially arranged on the frame 1.
Referring to fig. 1 and 2, the mercerizing mechanism 2 comprises an alkali rolling tank 21, an inlet roller 22, an alkali soaking roller 23, a first alkali rolling roller 24 and a second alkali rolling roller 25, wherein the alkali rolling tank 21 is fixedly installed at the top end of the frame 1 and is filled with alkali liquor, and a sealing plate 211 for sealing the alkali rolling tank 21 is fixedly installed at the top end of the alkali rolling tank 21; a first mounting seat 11 and a second mounting seat 12 are respectively fixedly mounted on the upper surface of the sealing plate 211 and positioned at two ends of the sealing plate 211 in the length direction, and the number of the first mounting seats 11 and the number of the second mounting seats 12 are uniformly distributed along the width direction of the sealing plate 211; get into roller 22 and rotate and install on the lateral wall of two relative one sides of first mount pad 11, the roller 23 that soaks rotates to be installed on rolling alkali groove 21 inside wall and the axis is parallel with the roller 22 axis that gets into, and the roller 23 that soaks simultaneously is provided with a plurality ofly along shrouding 211 length direction equipartition, and the vertical interval of roller 23 that soaks is provided with two rows and mutual dislocation set.
The first alkali rolling roller 24 and the second alkali rolling roller 25 are rotatably installed on the second installation base 12, the first alkali rolling roller 24 is located on one side, close to the entering roller 22, of the second alkali rolling roller 25, the sliding base 13 is vertically installed on the second installation base 12 above the first alkali rolling roller 24 in a sliding mode, meanwhile, the first alkali rolling roller 24 and the second alkali rolling roller 25 are also rotatably installed on the sliding base 13 and are opposite to the first alkali rolling roller 24 and the second alkali rolling roller 25 of the second installation base 12, the distance between the two first alkali rolling rollers 24 is larger than the distance between the two second alkali rolling rollers 25, and meanwhile, the air cylinders 14 fixedly connected with the sliding base 13 are fixedly installed at the top ends of the two second installation bases 12. The sealing plate 211 is provided with a cloth inlet 212 and a cloth outlet 213 for the cloth to enter the alkali rolling groove 21 and to exit the alkali rolling groove 21, and the sealing plate 211 below the first alkali rolling roller 24 and the second alkali rolling roller 25 is provided with water through holes 214 for the alkali solution to pass through.
Referring to fig. 2 and 3, a tension mechanism 5 for tensioning the cloth during the alkali treatment is arranged on the alkali rolling groove 21, the tension mechanism 5 comprises a pressure roller 51, a tension frame 52, a tension roller 53, a driving assembly 54 and a tension detection assembly 55, the pressure roller 51 is rotatably mounted on the first mounting seat 11, and the pressure roller 51 is positioned above the entry roller 22 and is matched with the entry roller 22 to press the cloth; a rotating shaft 521 is rotatably mounted on the side wall of the opposite side of the two second mounting seats 12 and between the first alkali rolling roller 24 and the entry roller 22, the rotating shaft 521 is in a horizontal state, and the axis of the rotating shaft is parallel to the axis of the entry roller 22; one end of the tension frame 52 is fixedly installed at one end of the two rotating shafts 521 close to each other, one end of the tension frame 52 far away from the rotating shafts 521 extends downwards in an inclined mode to one side close to the entering roller 22, the tension roller 53 is installed at one end of the tension frame 52 far away from the rotating shafts 521 in a rotating mode, and the axis of the tension roller 53 is parallel to the axis of the entering roller 22.
The driving assembly 54 is disposed on the second mounting base 12 and connected to the rotating shaft 521, the driving assembly 54 includes a first gear 541, a servo motor 542, and a second gear 543, one end of the rotating shaft 521 passes through the second mounting base 12, the first gear 541 is connected to the rotating shaft 521 in a key manner, the servo motor 542 is fixedly mounted on the sidewall of the second mounting base 12, and the second gear 543 is connected to an output shaft of the servo motor 542 in a key manner and is engaged with the first gear 541. The tension detection assembly 55 comprises two mounting plates 551 and two tension detectors 552, wherein the two mounting plates 551 are fixedly arranged on the side walls of the two opposite sides of the two first mounting seats 11, and the mounting plates 551 are positioned below the entry roller 22; the tension detector 552 is fixedly installed on the side wall of the installation plate 551 close to one side of the tension roller 53, the tension detector 552 is pressed on the cloth, the tension detector 552 is a tensiometer, a controller for controlling the start and stop of the servo motor 542 is fixedly installed on the alkali rolling groove 21, and the tensiometer is electrically connected with the controller.
Referring to fig. 1 and 4, the first removing mechanism 3 includes a shower box 31, a shower device 32, a driving device 33; the spraying box 31 is fixedly arranged at the top end of the frame 1, a feed inlet 311 and a discharge outlet 312 for cloth to pass through are arranged on two opposite side walls of the spraying box 31, and cleaning liquid is contained in the spraying box 31; the spraying device 32 is arranged on the spraying box 31 and is used for spraying the cloth, the spraying device 32 comprises a spraying pump 321 and a spraying pipe 322, the spraying pump 321 is fixedly arranged on the outer side wall of the spraying box 31 and is positioned at one side close to the bottom of the spraying box 31, and the spraying pump 321 is communicated with the inside of the spraying box 31; the spray pipe 322 is fixedly installed on the spray pump 321, one end of the spray pipe 322, which is far away from the spray pump 321, penetrates through one side, close to the top end of the spray box 31, of the spray box 31 to extend into the spray box 31, and a transverse pipe 34 is fixedly installed, wherein the transverse pipe 34 is in a horizontal state, and the axis of the transverse pipe is vertical to the axis of the entering roller 22.
The horizontal pipe 34 is fixedly provided with a water passing pipe 35 with an axis vertical to the axis of the horizontal pipe 34, the water passing pipe 35 is uniformly distributed along the axis of the horizontal pipe 34, the lower surface of the water passing pipe 35 is fixedly provided with a vertical downward injection pipe 36, and one end, away from the water passing pipe 35, of the injection pipe 36 is outwards expanded and is uniformly distributed along the axis of the water passing pipe 35.
Referring to fig. 4 and 5, the driving device 33 is disposed on the spray box 31 and drives the cloth to move, the driving device 33 includes a driving roller 331 and a driving element 332, the driving roller 331 is rotatably mounted on an inner side wall of the spray box 31 and is located on one side of the transverse pipe 34 close to the discharge port 312, and an axis of the driving roller 331 is parallel to an axis of the water pipe 35; the driving member 332 is a driving motor, and the driving motor is fixedly installed on the outer sidewall of the shower box 31 and connected to the driving roller 331.
The spray box 31 is provided with an expanding mechanism 6, the expanding mechanism 6 comprises a supporting roller 61, a first expanding roller 62 and a second expanding roller 63, the supporting roller 61 is rotatably arranged on the inner side wall of the spray box 31 and is positioned on one side of the transverse pipe 34 close to the feed inlet 311, and the highest point of the supporting roller 61 is flush with the highest point of the driving roller 331; first open width roller 62 and second open width roller 63 all rotate to be installed on spraying case 31 inside wall, and first open width roller 62 and second open width roller 63 are located backing roll 61 top and correspond the setting with backing roll 61 and drive roller 331 respectively, all offer two sections opposite screw threads of thread line on first open width roller 62 and the second open width roller 63, first open width roller 62 and backing roll 61 cooperation and second open width roller 63 and drive roller 331 cooperation are pressed from both sides tight cloth to this comes to open width the exhibition cloth.
Referring to fig. 1 and 5, the spray box 31 is provided with a water absorption device 7, and the water absorption device 7 includes a water absorption tray 71, a water storage box 72, a water inlet pipe 73, a gas outlet pipe 74, a vacuum pump 75, and an exhaust assembly 8.
Referring to fig. 4 and 5, the water absorption discs 71 are fixedly installed on two inner side walls of the spray box 31 connected with the support roller 61, the water absorption discs 71 are located between the drive roller 331 and the support roller 61, and the upper surfaces of the water absorption discs 71 are flush with the highest point of the support roller 61, so that the water absorption discs 71 are supported on the lower surface of the cloth; an inward-shrinkage prismatic table plate 711 is integrally arranged on the lower surface of the water absorption plate 71, a water absorption cavity is formed in the water absorption plate 71, and a plurality of water absorption holes 712 communicated with the water absorption cavity are uniformly distributed on the upper surface of the water absorption plate 71; the water storage tank 72 is fixedly installed on the outer side wall of the shower tank 31, the water storage tank 72 is positioned below the water suction tray 71, and the bottom end of the water storage tank 72 is positioned above the shower pump 321.
The water inlet pipe 73 is fixedly arranged on the lower surface of the frustum disk 711 and is communicated with the water suction cavity, and one end of the water inlet pipe 73, which is far away from the frustum disk 711, penetrates out of the spray box 31 and is fixedly connected with the top end of the water storage box 72; the air outlet pipe 74 is fixedly arranged on the top end of the water storage tank 72, and the vacuum pump 75 is fixedly arranged on the outer side wall of the spraying tank 31 and is fixedly connected with one end, far away from the water storage tank 72, of the air outlet pipe 74.
Referring to fig. 5 and 6, the drain assembly 8 is provided on the water storage tank 72 and discharges water in the water storage tank 72 into the shower box 31, and the drain assembly 8 includes a rotary flapper 81, a drain motor 82, an intake pipe 83, a drain pipe 84, and a water level detector 85. The rotating baffle 81 is rotatably installed on the inner side wall of the water storage tank 72 through a rotating rod 811, and meanwhile, when the rotating baffle 81 rotates to a horizontal state, the water storage tank 72 can be divided into an upper independent water storage space and a lower independent water storage space, and one end of the rotating rod 811 penetrates out of the water storage tank 72; the discharge motor 82 is fixedly installed on the outer sidewall of the water storage tank 72 and connected with the rotation lever 811; the air inlet pipe 83 is fixedly installed on the outer side wall of the water storage tank 72, the air inlet pipe 83 is communicated with the inside of the water storage tank 72 and is located below the rotating rod 811, and an air inlet control valve 831 is fixedly installed on the air inlet pipe 83.
Referring to fig. 4 and 6, a drain pipe 84 is fixedly installed on the lower surface of the water storage tank 72, and one end of the drain pipe 84, which is far from the water storage tank 72, is communicated with the shower tank 31, while a drain control valve 841 is fixedly installed on the drain pipe 84; two water level detectors 85 are vertically arranged at intervals, two water level detectors 85 are fixedly installed on the outer side wall of the water storage tank 72 and extend into the water storage tank 72 to detect the water level in the water storage tank 72, meanwhile, the two water level detectors 85 are located below the air inlet pipe 83, the two water level detectors 85 are respectively located on one side close to the air inlet pipe 83 and the bottom of the water storage tank 72, a control switch for controlling the discharge motor 82, the air inlet control valve 831 and the drain control valve 841 is fixedly installed on the water storage tank 72, the two water level detectors 85 are electrically connected with the control switch, and the water level detectors 85 are liquid level sensors.
Referring to fig. 5 and 6, the vacuum pump 75 is started to draw air in the water storage tank 72, so that the water absorption tray 71 absorbs the cleaning liquid on the cloth, the cleaning liquid passes through the cloth and the water absorption holes 712 to enter the water absorption cavity of the water absorption tray 71, the cleaning liquid enters the water storage tank 72 through the water inlet pipe 73, when the liquid level sensor at a high position detects the water level, the control switch controls the discharge motor 82 to start to drive the rotary baffle 81 to rotate, the rotary baffle 81 stops rotating when rotating to a horizontal state, so that the water storage tank 72 is divided into an upper independent space and a lower independent space, and the cleaning liquid flowing from the water inlet pipe 73 flows into the space above the rotary baffle 81.
Referring to fig. 4 and 6, the control switch controls the air inlet control valve 831 to be actuated to open the air inlet pipe 83, air from the air inlet pipe 83 enters the space below the rotating flapper 81, the drain control valve 841 is simultaneously opened, and the cleaning liquid located below the rotating flapper 81 flows into the shower tank 31 through the drain pipe 84 by the action of gravity, thereby recycling the cleaning liquid, and when the water level in the water storage tank 72 drops below the liquid level sensor located at a low position, the drain control valve 841 closes the drain pipe 84, and the air inlet control valve 831 closes the air inlet pipe 83, and then the drain motor 82 is actuated to rotate the rotating flapper 81 so that the rotating flapper 81 is in a vertical state, and thus the cleaning liquid above the rotating flapper 81 flows to the bottom of the water storage tank 72 to be stored.
Referring to fig. 1 and 7, the second removing mechanism 4 includes an alkali removing box 41 and a neutralizing device 42, the alkali removing box 41 is fixedly installed at the top end of the frame 1 and contains a weak acid solution, through holes 412 for inputting and outputting cloth are opened on two opposite side walls of the alkali removing box 41, an alkali removing roller 411 is rotatably installed inside the alkali removing box 41, and the neutralizing device 42 is installed on the frame 1 and located on one side of the alkali removing box 41 far from the alkali rolling tank 21.
The neutralizing device 42 comprises a neutralizing water tank 43, a guide roller 44, a guide roller 45 and a rotating roller 46, wherein the neutralizing water tank 43 is fixedly arranged at the top end of the rack 1 and contains neutralizing liquid, and the length direction of the neutralizing water tank 43 is parallel to the cloth running direction; the guide rollers 44 and the guide rollers 45 are rotatably mounted on the upper surface of the neutralization water tank 43 and positioned at two ends of the neutralization water tank 43 in the length direction, the rotating rollers 46 are rotatably mounted on the inner side wall of the neutralization water tank 43, a plurality of alkali removing rollers 411 and a plurality of rotating rollers 46 are uniformly distributed along the length direction of the neutralization water tank 43, and the alkali removing rollers 411 and the rotating rollers 46 are vertically arranged in two rows at intervals and are arranged in a staggered manner; the cloth enters the neutralization water tank 43 through the guide roller 44, then sequentially bypasses a plurality of rotating rollers 46, and finally is output from the guide roller 45 to the neutralization water tank 43.
The working principle of the embodiment of the application is as follows:
the cloth passes through the space between the inlet roller 22 and the pressing roller 51, the cloth bypasses the tensiometer, the tensiometer detects the tension of the cloth, the cloth sequentially bypasses the plurality of alkali-dipping rollers 23, the alkali liquor in the alkali-dipping groove 21 is used for carrying out alkali dipping on the cloth, the cloth bypasses the tension roller 53 and then passes through the space between the two first alkali-dipping rollers 24 and the second alkali-dipping rollers 25, therefore, the servo motor 542 is started to drive the tension frame 52 and the tension roller 53 to rotate, the tensiometer controls the tension roller 53 to rotate through the controller, appropriate tension can be applied to the cloth according to needs, the speed of the alkali liquor flowing into the cloth is accelerated, the treatment efficiency of the alkali liquor on the cloth is improved, the quality of the cloth is improved, the air cylinder 14 is started to drive the first alkali-dipping rollers 24 and the second alkali-dipping rollers 25 which are located above to move, the alkali-dipping on the cloth is carried out, and the alkali-dipping and the alkali-.
The cloth passes through feed inlet 311 and gets into in the spray tank 31, the cloth passes between first open width roller 62 and backing roll 61 in proper order, injection pipe 36 below, between second open width roller 63 and the drive roller 331, export spray tank 31 from discharge gate 312 at last, spray pump 321 starts to make the washing liquid spray to the cloth from injection pipe 36 on, and vacuum pump 75 starts, the washing liquid passes in the cloth flows to holding tank 72, after level sensor who is located the eminence detected the water level, control switch control rotation baffle 81 rotates and separates into upper and lower two independent spaces with holding tank 72, the washing liquid that flows in from inlet tube 73 flows to the space that is located rotation baffle 81 top.
The control switch controls the air inlet control valve 831 to start to open the air inlet pipe 83, the water discharge control valve 841 is opened at the same time, so that the cleaning liquid positioned below the rotating baffle 81 flows into the spraying tank 31, so that the cleaning liquid is recycled, when the water level in the water storage tank 72 drops to be positioned below a liquid level sensor at a low position, the water discharge control valve 841 closes the water discharge pipe 84, the air inlet control valve 831 closes the air inlet pipe 83, then the discharge motor 82 is started to drive the rotating baffle 81 to rotate, so that the rotating baffle 81 is in a vertical state, and therefore the cleaning liquid above the rotating baffle 81 flows to the bottom of the water storage tank 72 to be stored, so that the cleaning liquid can penetrate through the cloth to clean the alkali liquid inside the cloth, the content of the alkali liquid inside the cloth is reduced, and.
The cloth enters the alkali removing box 41 through the through hole 412, then the cloth sequentially bypasses the plurality of alkali removing rollers 411, the weak acid solution in the alkali removing box 41 further removes alkali liquor on the cloth, and finally the cloth is output from the alkali removing box 41; the cloth enters the neutralizing water tank 43 through the guide roller 44, the cloth sequentially bypasses the plurality of rotating rollers 46, neutralizing liquid in the neutralizing water tank 43 is used for further cleaning the cloth, alkali liquor and some impurities on the cloth are reduced, the quality of the cloth is improved, and finally the cloth is output from the guide roller 45 to the neutralizing water tank 43.
The embodiment of the application also discloses a polyester cotton cloth mercerizing process. Referring to fig. 1, the method comprises the following process steps:
s1: padding with alkali liquor, wherein the mercerizing mechanism 2 is used for padding the cloth with alkali liquor;
s2: leaching, namely leaching the cloth after the alkali liquor is padded by using a first removal mechanism 3 and a second removal mechanism 4 so as to remove the alkali liquor and impurities in the cloth;
s3: and (4) drying, namely drying the cloth by using a dryer.
The working principle of the embodiment of the application is as follows:
the cloth is rinsed by the first removing mechanism 3 and the second removing mechanism 4, so that alkali liquor on the cloth is removed, the content of the alkali liquor when the cloth enters the next procedure is reduced, and the quality of the cloth is improved.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (10)
1. The utility model provides a polyester-cotton cloth mercerizing range, includes frame (1), mercerizing range (2) of setting in frame (1), its characterized in that: a first removing mechanism (3) for removing alkali liquor on the cloth is arranged on the rack (1), and the first removing mechanism (3) comprises a spraying box (31), a spraying device (32) and a driving device (33);
the spraying box (31) is arranged on the frame (1) and is filled with cleaning solution and is provided with a feed inlet (311) and a discharge outlet (312), the spraying device (32) is arranged on the spraying box (31) and is used for spraying the cloth, the spraying device (32) comprises a spraying pump (321) and a spraying pipe (322), the spray pump (321) is arranged on the spray box (31) and communicated with the spray box (31), the spray pipe (322) is arranged on the spray box (31) and the pipe orifice faces the cloth and is communicated with the spray pump (321), the driving device (33) is arranged on the spraying box (31), the driving device (33) comprises a driving roller (331) and a driving piece (332), the driving roller (331) is rotatably arranged on the spraying box (31) and is tightly pressed on the cloth, the driving piece (332) is arranged on the spraying box (31) and connected with the driving roller (331).
2. The polyester cotton cloth mercerizer according to claim 1, wherein: spray and be provided with scutching mechanism (6) on case (31), scutching mechanism (6) includes backing roll (61), first scutching roller (62), second scutching roller (63), backing roll (61) rotate to set up on spraying case (31) and lie in drive roller (331) and be close to feed inlet (311) one side, first scutching roller (62) and second scutching roller (63) rotate and set up on spraying case (31) of backing roll (61) top and all seted up the opposite screw thread of two sections helices, first scutching roller (62) and backing roll (61) cooperation press from both sides tight cloth, just second scutching roller (63) and drive roller (331) cooperation press from both sides tight cloth.
3. The polyester cotton cloth mercerizer according to claim 1, wherein: be provided with water absorbing device (7) on spray box (31), water absorbing device (7) are including absorbing water dish (71), water storage tank (72), inlet tube (73), outlet duct (74), vacuum pump (75), emission subassembly (8), absorb water dish (71) set up on spray box (31) and support on the cloth lower surface, water storage tank (72) set up on spray box (31), inlet tube (73) and water dish (71) bottom and water storage tank (72) top fixed connection absorb water, outlet duct (74) set up on water storage tank (72) top, vacuum pump (75) set up on spray box (31) and communicate with outlet duct (74), emission subassembly (8) set up on water storage tank (72) and will store the water in water storage tank (72) and put spray box (31) in.
4. The polyester cotton cloth mercerizer according to claim 3, wherein: the discharge assembly (8) comprises a rotary baffle (81), a discharge motor (82), an air inlet pipe (83), a water outlet pipe (84) and a water level detector (85), the rotary baffle (81) is rotatably arranged on the water storage tank (72) and can divide the water storage tank (72) into two independent water storage spaces when rotating to a horizontal state, the discharge motor (82) is arranged on the water storage tank (72) and is connected with the rotary baffle (81), the air inlet pipe (83) is arranged on the water storage tank (72) and is positioned below the rotary baffle (81) and is provided with an air inlet control valve (831), the water outlet pipe (84) is arranged on the lower surface of the water storage tank (72) and is communicated with the interior of the spray tank (31) and is provided with a water outlet valve (841), the water level detector (85) is arranged on the water storage tank (72) and is positioned below the air inlet pipe (83) and is used for detecting the water level in the water storage tank (72, and the air inlet control valve (831), the water discharge control valve (841) and the discharge motor (82) are electrically connected with the water level detector (85).
5. The polyester cotton cloth mercerizer according to claim 1, wherein: a second removing mechanism (4) is arranged on the side, away from the mercerizing mechanism (2), of the spraying box (31) on the rack (1), and the second removing mechanism (4) comprises an alkali removing box (41) and a neutralizing device (42);
the alkali removing box (41) is arranged on the rack (1) and contains a weak acid solution, the neutralizing device (42) comprises a neutralizing water tank (43), a guide roller (44), a guide roller (45) and a rotating roller (46), the neutralizing water tank (43) is arranged on the rack (1) and contains neutralizing liquid, the guide roller (44) and the guide roller (45) are both rotatably arranged on the neutralizing water tank (43) and guide the cloth, and the rotating roller (46) is rotatably arranged on the inner side wall of the neutralizing water tank (43) and is provided with a plurality of weak acid solutions in a vertically staggered manner.
6. The polyester cotton cloth mercerizer according to claim 1, wherein: mercerizing range (2) are including rolling alkali groove (21), entering roller (22), alkali-padding roller (23), first alkali-padding roller (24), second alkali-padding roller (25), roll alkali groove (21) setting in frame (1) and splendid attire have alkali lye, it rotates to set up on rolling alkali groove (21) and with the leading-in alkali-padding groove (21) of cloth in to get into roller (22), alkali-padding roller (23) rotate to set up on rolling alkali groove (21) inside wall, first alkali-padding roller (24) and second alkali-padding roller (25) rotate to set up on rolling alkali groove (21) and equal vertical interval is provided with two and cooperates and rolls alkali to the cloth, two distance between first alkali-padding roller (24) is greater than two distance between second alkali-padding roller (25).
7. The polyester cotton cloth mercerizer according to claim 6, wherein: a tensioning mechanism (5) for tensioning the cloth during alkali treatment is arranged on the alkali rolling groove (21), the tensioning mechanism (5) comprises a pressing roller (51), a tensioning frame (52), a tensioning roller (53), a driving component (54) and a tension detecting component (55), the pressing roller (51) is rotationally arranged on the alkali rolling groove (21) and is matched with the entering roller (22) to clamp the cloth, one end of the tensioning frame (52) is rotatably arranged on the alkali rolling groove (21) through a rotating shaft (521) and is positioned between the entering roller (22) and the first alkali rolling roller (24), the tensioning roller (53) is rotatably arranged at one end of the tensioning frame (52) far away from the rotating shaft (521) and is tightly propped against the cloth, the driving component (54) is arranged on the alkali rolling groove (21) and is connected with the rotating shaft (521), the tension detection assembly (55) is arranged on the alkali rolling groove (21), abuts against the cloth to detect the tension of the cloth and is electrically connected with the driving assembly (54).
8. The polyester cotton cloth mercerizer according to claim 7, wherein: the driving assembly (54) comprises a first gear (541), a servo motor (542) and a second gear (543), wherein the first gear (541) is arranged on the rotating shaft (521), the servo motor (542) is arranged on the alkali rolling groove (21), and the second gear (543) is arranged on an output shaft of the servo motor (542) and meshed with the first gear (541).
9. The polyester cotton cloth mercerizer according to claim 8, wherein: the tension detection assembly (55) comprises an installation plate (551) and a tension detector (552), wherein the installation plate (551) is arranged on the alkali rolling groove (21) and is positioned between the entering roller (22) and the alkali soaking roller (23), and the tension detector (552) is arranged on the installation plate (551), abuts against the cloth to detect the tension of the cloth and is electrically connected with the servo motor (542).
10. A polyester cotton cloth mercerizing process comprises the following process steps:
s1: padding liquor for padding the cloth with a mercerising mechanism (2) according to any of claims 1-9;
s3: drying, namely drying the cloth by using a dryer;
the method is characterized in that:
s2 is arranged between S1 and S3, and S2 is rinsing, and the cloth material after being padded with the alkali solution is rinsed by using the first removing mechanism (3) and the second removing mechanism (4) according to any one of claims 1 to 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010886890.6A CN112080880A (en) | 2020-08-28 | 2020-08-28 | Polyester cotton cloth mercerizing machine and mercerizing process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010886890.6A CN112080880A (en) | 2020-08-28 | 2020-08-28 | Polyester cotton cloth mercerizing machine and mercerizing process |
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| Publication Number | Publication Date |
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| CN112080880A true CN112080880A (en) | 2020-12-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010886890.6A Pending CN112080880A (en) | 2020-08-28 | 2020-08-28 | Polyester cotton cloth mercerizing machine and mercerizing process |
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| CN (1) | CN112080880A (en) |
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| CN114164589A (en) * | 2021-12-23 | 2022-03-11 | 浙江屹男印染有限公司 | Mercerizing range capable of reducing fabric deformation |
| CN115142209A (en) * | 2022-06-24 | 2022-10-04 | 绍兴富强宏泰印染有限公司 | Terylene pad dyeing process |
| CN116516714A (en) * | 2023-06-08 | 2023-08-01 | 维达纸业(浙江)有限公司 | Intelligent-adjustment felt spray cleaning assembly and cleaning method thereof |
| CN116516714B (en) * | 2023-06-08 | 2024-08-13 | 维达纸业(浙江)有限公司 | Intelligent-adjustment felt spray cleaning assembly and cleaning method thereof |
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