CN208995740U - Energy-efficient mercerizing machine - Google Patents

Abstract

The utility model relates to a kind of technical field of textile machine, especially a kind of energy-efficient mercerizing machine；The purpose of this utility model is to provide a kind of energy-saving and emission-reduction, and improve the energy-efficient mercerizing machine of mercerization finish effect；It includes cabinet, controller, No.1 spray assemblies, No. two spray assemblies, No. three spray assemblies, acid neutralization batch can, alkali neutralization batch can, No.1 rinsing bowl, No. two rinsing bowls, guide roller, display, waste water treatment tank and water tank, inlet port and outlet port are equipped on cabinet, and feed inlet is overlapped with the projection of discharge port；Five pieces of partitions etc. are equipped with longitudinally with identical spacing in the length direction of box house；A kind of energy-efficient mercerizing machine designed by the utility model can not only make the mercerization finish effect of knitted fabric reach optimum state, and can also be to mercerization finish when the waste water that generates handle after discharging or re-using, play the role of energy saving.

Description

Energy-efficient mercerizing machine

Technical field

The utility model relates to a kind of technical field of textile machine, especially a kind of energy-efficient mercerizing machine.

Background technique

Mercerizing machine is that cotton and cotton fabric handle with concentrated caustic liquid under the conditions of some tension and wash the equipment for removing alkali, Mainly with the processing to weft-knitted tubular cotton knitted fabric in knitting production.Such as Patent No. 201820151517.4, patent Entitled spinning mercerizing machine, it includes entering cloth rack, stores up sour device, sour neutralization chamber, alkali neutralization room and snorkel, on the entering cloth rack It is provided with magnesium handle and spring cloth rewinder roll, and its lower end is connected with chassis, generator, the right side for storing up sour device are mounted on the chassis End is provided with water storage device, and its lower end is connected with out acid tube, and the lower end of the water storage device is connected with outlet pipe, and its right end It is mounted with steam aspiration device, the inside of the acid neutralization chamber is equipped with steam unit and guide shaft, the lower end of the storage alkali device Spray alkali flat plate sprinklers are connected with, nozzle are provided on the outer surface of the spray alkali flat plate sprinklers, on the inner wall of the alkali neutralization room Humidity control device and temperature control device are installed, and its inner wall lower end is provided with agitating device, the lower end of the agitating device is set It is equipped with lye aspiration device and returns alkali pipe；But there are following disadvantages for the mercerizing machine of the structure type: first, to knitting base Cloth directly carries out mercerization finish, so that optimum state is not achieved in the effect of knitted fabric mercerization finish；Second, knitted fabric is passing through Alkali neutralization processing is directly carried out after peracid neutralisation treatment, if sour neutralization reaction terminates without reaction completely, at once with regard to carrying out alkali Neutralisation treatment will affect whole mercerization effect, and if knitted fabric is cleaned with clear water, then can remain in water Acid neutralizes the liquid of neutralization with alkali, if the cleaning waste water direct emission will affect environment.

It is solved in view of the above problems, being badly in need of us.

Utility model content

The purpose of the utility model is to overcome the deficiencies in the prior art, a kind of energy-saving and emission-reduction are provided, and are improved at mercerising Manage the energy-efficient mercerizing machine of effect.

In order to achieve the above object, a kind of energy-efficient mercerizing machine mercerizing machine designed by the utility model, it includes case Body, controller, No.1 spray assemblies, No. two spray assemblies, No. three spray assemblies, acid neutralize batch can, alkali neutralization batch can, No.1 water Washing trough, No. two rinsing bowls, guide roller, display, waste water treatment tank and water tank are equipped with inlet port and outlet port on cabinet, and Feed inlet is overlapped with the projection of discharge port；Five pieces of partitions are equipped with longitudinally with identical spacing in the length direction of box house, each Feed inlet is equipped on partition, and the feed inlet on five pieces of partitions is overlapped with the projection of the feed inlet on cabinet, to pass through five The inside of cabinet is separated into six chambers, i.e., pre- moist chamber, sour neutralization chamber, No.1 washing room, alkali neutralization room, No. two water by block partition Chamber wash and drying room, wherein it is indoor equipped with guide roller prewetting, No.1 spray assemblies, No.1 spray are equipped with positioned at the top of guide roller Leaching component is attached by No.1 connecting tube with water tank, and No.1 connecting tube is equipped with control valve；It is equipped in sour neutralization chamber Guide roller and No.1 temperature inductor, the data that No.1 temperature inductor will test are shown by display, are being oriented to No. two spray assemblies are equipped with above and below roller, No. two spray assemblies neutralize batch can with acid by No. two connecting tubes and connected It connects, control valve is equipped in No. two connecting tubes, is also connected with steam pipe in sour neutralization chamber, flow control is equipped on steam pipe Valve is equipped with heating component, acid detector and mixing component in sour neutralizing tank；Guide roller and one are equipped in No.1 washing room Number rinsing bowl, No.1 rinsing bowl are attached by water pipe and water tank, and water pipe is equipped with control valve, in the bottom of No.1 rinsing bowl Equipped with ultrasonic vibrator, at least provided with two groups of cleaning assemblies in No.1 rinsing bowl；In alkali neutralization room be equipped with guide roller and No. two temperature inductors, the data that No. two temperature inductors will test are shown by display, in the top of guide roller No. three spray assemblies are equipped with lower section, No. three spray assemblies are attached by No. three connecting tube neutralization with alkali batch cans, three Number connecting tube is equipped with control valve, is also connected with steam pipe in alkali neutralization room, flow control valve is equipped on steam pipe, in alkali Heating component, alkaline detector and mixing component are equipped in neutralizing tank；Guide roller and No. two washings are equipped in No. two washing rooms Slot, No. two rinsing bowls are attached by water pipe and water tank, and water pipe is equipped with control valve, are equipped in the bottom of No. two rinsing bowls super Sonic wave vibrator, at least provided with two groups of cleaning assemblies in No. two rinsing bowls；No.1 rinsing bowl and No. two rinsing bowls pass through respectively Recovery tube is attached with waste water treatment tank, and filter assemblies, heating component and mixing component are equipped in waste water treatment tank, useless It is set on the outer wall of water treatment tank there are two batch can, two batch cans are connected to waste water treatment tank respectively, have been placed with place in a batch can The material of acid waste water is managed, the material of processing alkaline waste water is placed in another batch can, thus by waste water treatment tank to No.1 Cleaning waste water in rinsing bowl and No. two rinsing bowls discharges or uses again after being handled, and plays protection environment and energy-saving and emission-reduction Effect；It is equipped with feeding rack at the feed inlet of face cabinet, is equipped with rolling-up mechanism, controller point in the discharge outlet of face cabinet It Kong Zhi not cleaning assembly, flow control valve, No.1 temperature inductor, No. two temperature inductors, five control valves, No.1 spray group Part, No. two spray assemblies, No. three spray assemblies, heating component, display, ultrasonic vibrator and rolling-up mechanism work.

In order to reduce occupied area, and worker is facilitated to operate, above-mentioned controller and display are fixed on cabinet On outer wall.

In order to reach the effect of cleaning most preferably, above-mentioned every group of cleaning being located in No.1 rinsing bowl and No. two rinsing bowls Component is made of about two parallel cleaning rollers and motor, has gap, the central axis of two cleaning rollers between two cleaning rollers Projection be overlapped, and be equipped with hairbrush in the outer surface of cleaning roller, motor is attached with one of cleaning roller, and two clean The rotation direction of roller is opposite.

The working principle of the energy-efficient mercerizing machine is: will first need the knitted fabric for carrying out lead screw processing to be placed on and sets material On frame, secondly knitted fabric enters interior of prewetting under the action of guide roller and first carries out drenching processing, is then transported to acid again Sour neutralisation treatment is carried out in neutralization chamber, and input has the steam of certain temperature in sour neutralization chamber, so that the effect of sour neutralisation treatment Fruit is more preferable, and the knitted fabric after peracid neutralisation treatment is transported to No.1 washing room and is cleaned, the knitted fabric after cleaning into Enter into alkali neutralization room and carry out alkali neutralization processing, and input has the steam of certain temperature in alkali neutralization room, so that at alkali neutralization The effect of reason is more preferable, and by alkali neutralization, treated that knitted fabric is transported to No. two washing rooms is cleaned, by secondary cleaning Knitted fabric afterwards, which is transported in drying room, carries out drying and processing, winds knitted fabric finally by rolling-up mechanism.

According to the above, a kind of energy-efficient mercerizing machine designed by the utility model is set by the unique structure Meter can not only make the mercerization finish effect of knitted fabric reach optimum state, and can also be to mercerization finish when the waste water that generates It is discharging or is re-using after being handled, playing the role of energy saving.

Detailed description of the invention

Fig. 1 is the structural schematic diagram of the utility model；

Fig. 2 is the structural schematic diagram in acid neutralization batch can；

Fig. 3 is the structural schematic diagram in alkali neutralization batch can；

Fig. 4 is the structural schematic diagram in waste water treatment tank.

Specific embodiment

The utility model will be further described with reference to the accompanying drawing.

As shown in Figure 1, Figure 2, Figure 3, Figure 4, a kind of energy-efficient mercerizing machine of the present embodiment description, it includes cabinet 1, control Device 2 processed, the spray assemblies 4, three of No.1 spray assemblies 3, two spray assemblies 5, acid neutralize batch can 6, alkali neutralization batch can 7, No.1 8, No. two rinsing bowls 9 of rinsing bowl, guide roller 10, display 11, waste water treatment tank 12 and water tank 13 are equipped with charging on cabinet 1 Mouth and discharge port, and feed inlet is overlapped with the projection of discharge port；Length direction inside cabinet 1 is longitudinally equipped with identical spacing Five pieces of partitions 14, are equipped with feed inlet on each partition 14, and the feed inlet on five pieces of partitions 14 and the feed inlet on cabinet 1 Projection is overlapped, so that the inside of cabinet 1 is separated into six chambers by five pieces of partitions 14, i.e., pre- moist chamber 1-1, sour neutralization chamber 1- 2, No.1 washing room 1-3, alkali neutralization room 1-4, No. two washing room 1-5 and drying room 1-6 are led wherein being equipped in pre- moist chamber 1-1 To roller 10, No.1 spray assemblies 3 are equipped with positioned at the top of guide roller 10, No.1 spray assemblies 3 pass through No.1 connecting tube and water tank 13 are attached, and No.1 connecting tube is equipped with control valve；Guide roller 10 and No.1 temperature sense are equipped in sour neutralization chamber 1-2 Device 15, the data that No.1 temperature inductor 15 will test are shown by display 11, in the top of guide roller 10 under Side is equipped with No. two spray assemblies 4, and No. two spray assemblies 4 neutralize batch can 6 with acid by No. two connecting tubes and are attached, at No. two Connecting tube is equipped with control valve, is also connected with steam pipe 16 in sour neutralization chamber 1-2, and flow control is equipped on steam pipe 16 Valve is equipped with heating component 6-1, acidity detector 6-2 and mixing component 6-3 in sour neutralizing tank 6；In No.1 washing room 1-3 Equipped with guide roller 10 and No.1 rinsing bowl 8, No.1 rinsing bowl 8 is attached by water pipe and water tank 13, and water pipe is equipped with control Valve is equipped with ultrasonic vibrator 8-1 in the bottom of No.1 rinsing bowl 8, at least provided with two groups of cleaning assemblies in No.1 rinsing bowl 8 8-2；Guide roller 10 and No. two temperature inductors 17 are equipped in the 1-4 of alkali neutralization room, what No. two temperature inductors 17 will test Data are shown by display 11, and No. three spray assemblies 5, No. three spray groups are equipped with above and below guide roller 10 Part 5 is attached by No. three connecting tube neutralization with alkali batch cans 7, control valve is equipped in No. three connecting tubes, in alkali neutralization room 1-4 It is inside also connected with steam pipe 16, flow control valve is equipped on steam pipe 16, heating component 7-1, alkali are equipped in alkali neutralization tank 7 Property detector 7-2 and mixing component 7-3；Guide roller 10 and No. two rinsing bowls 9, No. two washings are equipped in No. two washing room 1-5 Slot 9 is attached by water pipe and water tank 13, and water pipe is equipped with control valve, is shaken in the bottom of No. two rinsing bowls 9 equipped with ultrasonic wave Dynamic device 9-1, at least provided with two groups of cleaning assembly 9-2 in No. two rinsing bowls 9；No.1 rinsing bowl 8 and No. two rinsing bowls 9 lead to respectively It crosses recovery tube to be attached with waste water treatment tank 12, filter assemblies 12-1, heating component 12-2 is equipped in waste water treatment tank 12 With mixing component 12-3, set on the outer wall of waste water treatment tank 12 there are two batch can 12-4, two batch can 12-4 respectively with waste water Process tank 12 is connected to, and the material for the treatment of of acidic wastewater is placed in a batch can 12-4, is placed with processing in another batch can 12-4 The material of alkaline waste water, to be carried out by waste water treatment tank 12 to the cleaning waste water in No.1 rinsing bowl 8 and No. two rinsing bowls 9 It discharges or uses again after processing, play the role of protecting environment and energy-saving and emission-reduction；It is equipped at the feed inlet of face cabinet 1 and sets material Frame 18, face cabinet 1 discharge outlet be equipped with rolling-up mechanism 19, controller 2 control respectively cleaning assembly, flow control valve, The temperature inductor 17, five of No.1 temperature inductor 15, two control valve, the spray assemblies 4, three of No.1 spray assemblies 3, two Spray assemblies 5, heating component 12-2, display 11, ultrasonic vibrator, rolling-up mechanism 19 work.

Claims (3)

1. a kind of energy-efficient mercerizing machine, it is characterised in that: it includes cabinet, controller, No.1 spray assemblies, No. two spray groups Part, No. three spray assemblies, acid neutralize batch can, alkali neutralization batch can, No.1 rinsing bowl, No. two rinsing bowls, guide roller, display, give up Water treatment tank and water tank are equipped with inlet port and outlet port on cabinet, and feed inlet is overlapped with the projection of discharge port；In cabinet The length direction in portion is longitudinally equipped with five pieces of partitions with identical spacing, feed inlet is equipped on each partition, and on five pieces of partitions Feed inlet is overlapped with the projection of the feed inlet on cabinet, so that the inside of cabinet is separated into six chambers by five pieces of partitions, I.e. pre- moist chamber, sour neutralization chamber, No.1 washing room, alkali neutralization room, No. two washing rooms and drying room, wherein being led in indoor be equipped with of prewetting To roller, No.1 spray assemblies are equipped with positioned at the top of guide roller, No.1 spray assemblies are connected by No.1 connecting tube with water tank It connects, and No.1 connecting tube is equipped with control valve；Guide roller and No.1 temperature inductor, No.1 temperature sense are equipped in sour neutralization chamber The data for answering device will test are shown by display, and No. two spray assemblies are equipped with above and below guide roller, No. two spray assemblies neutralize batch can with acid by No. two connecting tubes and are attached, and control valve are equipped in No. two connecting tubes, in acid It is also connected with steam pipe in neutralization chamber, flow control valve is equipped on steam pipe, heating component, acidity are equipped in sour neutralizing tank Detector and mixing component；Guide roller and No.1 rinsing bowl are equipped in No.1 washing room, No.1 rinsing bowl passes through water pipe and water Case is attached, and water pipe is equipped with control valve, ultrasonic vibrator is equipped in the bottom of No.1 rinsing bowl, in No.1 rinsing bowl At least provided with two groups of cleaning assemblies；Guide roller and No. two temperature inductors are equipped in alkali neutralization room, No. two temperature inductors will The data detected are shown by display, and No. three spray assemblies, No. three sprays are equipped with above and below guide roller Leaching component is attached by No. three connecting tube neutralization with alkali batch cans, control valve is equipped in No. three connecting tubes, in alkali neutralization room It is inside also connected with steam pipe, flow control valve is equipped on steam pipe, heating component, alkaline detector are equipped in alkali neutralization tank And mixing component；Guide roller and No. two rinsing bowls are equipped in No. two washing rooms, No. two rinsing bowls are carried out by water pipe and water tank Connection, water pipe are equipped with control valve, are equipped with ultrasonic vibrator in the bottom of No. two rinsing bowls, at least set in No. two rinsing bowls There are two groups of cleaning assemblies；No.1 rinsing bowl and No. two rinsing bowls pass through recovery tube respectively and are attached with waste water treatment tank, useless It is equipped with filter assemblies, heating component and mixing component in water treatment tank, is set on the outer wall of waste water treatment tank there are two batch can, two A batch can is connected to waste water treatment tank respectively；Feeding rack is equipped at the feed inlet of face cabinet, in the discharge port of face cabinet Place is equipped with rolling-up mechanism, and controller controls cleaning assembly, flow control valve, No.1 temperature inductor, No. two temperature senses respectively Device, five control valves, No.1 spray assemblies, No. two spray assemblies, No. three spray assemblies, heating component, display, ultrasonic wave vibration Dynamic device and rolling-up mechanism work.

2. a kind of energy-efficient mercerizing machine according to claim 1, it is characterised in that: above-mentioned controller and display is solid It is scheduled on the outer wall of cabinet.

3. a kind of energy-efficient mercerizing machine according to claim 1, it is characterised in that: it is above-mentioned be located at No.1 rinsing bowl and Every group of cleaning assembly in No. two rinsing bowls is made of about two parallel cleaning rollers and motor, between having between two cleaning rollers The projection of gap, the central axis of two cleaning rollers is overlapped, and is equipped with hairbrush in the outer surface of cleaning roller, and motor is clear with one of them It washes roller to be attached, and the rotation direction of two cleaning rollers is opposite.