CN201981382U - Automatic alkali flushing and absorbing device for chain mercerizer - Google Patents
Automatic alkali flushing and absorbing device for chain mercerizer Download PDFInfo
- Publication number
- CN201981382U CN201981382U CN2011200659260U CN201120065926U CN201981382U CN 201981382 U CN201981382 U CN 201981382U CN 2011200659260 U CN2011200659260 U CN 2011200659260U CN 201120065926 U CN201120065926 U CN 201120065926U CN 201981382 U CN201981382 U CN 201981382U
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- alkali
- flushing
- fabric
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- chain
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Abstract
The utility model relates to a chain mercerizer used in printing and dyeing industry, in particular to an automatic alkali flushing and absorbing device for the chain mercerizer, which comprises a chain padder (1), flushing and showing devices (3) and an alkali absorber (4), wherein the flushing and showing devices (3) have the flushing and showing motive power, the alkali absorber (4) is connected with vacuum pumps (5), a liquid absorbing pipe (7) is arranged on the alkali absorber (4), each flushing and showing device (3) comprises a spray header (8) arranged above a fabric (6), a plurality of flushing and showing devices (3) and a plurality of vacuum pumps (5) are respectively arranged, the automatic alkali flushing and absorbing device also comprises a weak alkali concentration detector (10) and a central processing unit frequency change driver (9), the weak alkali concentration detector (10) is arranged at the chain padder (1) part, and at least one vacuum pump (5) is connected with the weak alkali concentration detector (10) through the central processing unit frequency change driver (9). The automatic alkali flushing and absorbing device has the advantages that the alkali content in the fabric alkali flushing and absorbing process is automatically controlled to maintain the optimum constant value, so the fabric silkete treatment stability is improved, and the first pass rate of the dyeing is improved.
Description
Technical field
The utility model relates to a kind of chain mercerizer that is used for dyeing, and particularly a kind of chain mercerizer dashes automatically inhales the alkali device, is applicable to that the mercerising of fabric is handled, and is particularly useful for pure tender polyester-cotton fabric mercerising and handles, and belongs to the dyeing apparatus technical field.
Background technology
At present in dyeing, general fabrics is wanted the organizine optical processing, can obtain silky gloss through the fabric after the mercerising processing, stable size and absorption property preferably, the device that fabric is carried out the mercerising processing has multiple, but because chain mercerizer has effect preferably because of expanding and to reducing broadwise and shrinking, improve silky luster, thus chain mercerizer be widely used at present fabric is carried out the device that mercerising is handled.Chain mercerizer has generally comprised open width entering arrangment, soda bath padder and the cloth rewinder roll that stretches tight, cloth gripper formula expanding, has gone out cloth and transmission mechanism etc. towards suction alkali device, lixiviating steam box, open soaper, cylinder drying machine, open width.Wherein cloth gripper formula expanding and pouring suction alkali device are crucial parts in the chain mercerizer, the effect of cloth gripper expanding device is to live natural selvedge with the cloth gripper pincers, impose tension force in broadwise, prevent to shrink after fabric from inhaling alkali, influence gloss, washing shrinkage and the DIMENSIONAL STABILITY of product, fabric washes the lixiviating expanding under the cloth gripper clamping, fabric width is controlled easily, and fabric can obtain washing shrinkage preferably.Cloth gripper expanding device is made up of the cloth gripper chain of two ring-types that are about 15～20m, and they are placed on two annular orbits, can pass through the lead screw adjustable range; Be covered with cloth gripper on the cloth gripper chain, bite selvedge and play the expanding effect, the pincers dish at two plays respectively makes pincers on the fabric, take off the pincers effect.Fabric is subjected to washing the pouring suction lixiviating of alkali device after expanding operation 1/3 on the cloth gripper chain; Flushing alkali device includes to dash and drenches device and suction alkali device, inhales the alkali device and is connected with vavuum pump, inhales to have the pipette that the surface that is arranged on the fabric below is covered with aperture on the alkali device, dashes pouring device and vavuum pump and is set to a plurality of.Drench that spray head drenches hot water or hot soda liquid in the fabric full width under the dynamic action dash drenching dashing of device above fabric, then, inhale by the lotion pipeline of being close to the fabric below again and go.Under fabric is in stretched condition, adopt vacuum liquid-absorbing, to strengthen the washing lixiviating method of fluid exchange in the fabric; After fabric goes out cloth gripper chain, through going out cloth gripper padding machine mangle, be provided with light alkali concn test point going out cloth gripper padding machine place, can detect alkalinity herein; Inhale weak lye down by pipette, enter successively in each the light alkali pond machine under, then by the principle of adverse current drip washing progressively, respectively by each pump the weak lye in the light alkali pond with from the weak lye of lixiviating steam box, be transported to together accordingly towards the pouring device.Fabric dashes the quality of inhaling the alkali quality and is directly connected to the quality that mercerizing range is handled the back fabric.Chain mercerizer dashes suction alkali device and exists following defective at present: can't control the fabric alkalinity automatically, cause fabric quality poor.Alkalinity generally is the Optimal Control value about 60%, but dashes the alkalinity of inhaling in the alkali process because present chain mercerizer can't immediately onlinely detect fabric, if the fabric alkalinity is too small, can cause the waste of the energy, increases the spray cost; If the fabric alkalinity is excessive, can cause the contraction of fabric door width of cloth size and the instability of door width of cloth size, also can cause simultaneously to occur serious aberration in the follow-up dyeing course, the dyeing one-time success rate is reduced.
Summary of the invention
The purpose of this utility model is at the deficiencies in the prior art, provides a kind of automatic control fabric alkalinity to keep optimum constant values, improves the chain mercerizer of fabric mercerising Treatment Stability and raising dyeing one-time success rate automatically towards inhaling the alkali device.
The technical scheme that realizes above-mentioned purpose is: a kind of chain mercerizer dashes automatically inhales the alkali device, include out the cloth gripper padding machine, also include have dash to drench power dash the pouring device, also include to be arranged on and dash the suction alkali device that drenches the device below, inhaling the alkali device is connected with vavuum pump, inhale and have the pipette that the surface that is arranged on the fabric below is covered with aperture on the alkali device, dash the pouring device and include the spray head that is arranged on the fabric top, dashing pouring device and vavuum pump is provided with a plurality of, also include the light alkali concn checkout gear that is arranged on out cloth gripper padding machine place, also include the CPU frequency conversion drive, have at least a vavuum pump to be connected with light alkali concn checkout gear by the CPU frequency conversion drive.
Further, described CPU frequency conversion drive is made up of frequency converter and controller, and frequency converter is connected with controller, and controller is connected with light alkali concn checkout gear.
Further, described have at least the pouring power that dashes that dashes the pouring device to be connected with light alkali concn checkout gear by the CPU frequency conversion drive.
Further, described light alkali concn checkout gear is arranged on out on the water fender of cloth gripper padding machine, perhaps is arranged on out in the flat wash trough behind the cloth gripper padding machine.
Further, the alkalinity scope of described CPU frequency conversion drive setting is 35～85g/L.
After adopting technique scheme, have a lot of benefits: the utility model has increased the CPU frequency conversion drive, also increased the light alkali concn checkout gear that is connected with light alkali concn test point, vavuum pump is connected with light alkali concn checkout gear by the CPU frequency conversion drive.This structure of the present utility model makes at fabric controlled towards the alkalinity of inhaling in the alkali process, can immediately onlinely detect fabric and dash the alkalinity of inhaling in the alkali process, automatically the control fabric dashes the alkalinity maintenance optimum constant values of inhaling in the alkali process, thereby improve fabric mercerising Treatment Stability, improved the dyeing one-time success rate.Avoided the excessive or too small defective that causes of fabric alkalinity.
Description of drawings
Accompanying drawing 1 is a mounting structure schematic diagram of the present utility model.
The specific embodiment
Below in conjunction with drawings and Examples the utility model is described in further detail.
Embodiment one
As shown in drawings, a kind of chain mercerizer dashes automatically inhales the alkali device, include out cloth gripper padding machine 1, also include to have and drench device 3 towards drenching dashing of power 3-1, also include to be arranged on and dash the suction alkali device 4 that drenches device 3 belows, also include the light alkali concn checkout gear 10 that is arranged on out cloth gripper padding machine 1 place, also include CPU frequency conversion drive 9.Inhale alkali device 4 and be connected, have the pipette 7 that the surface that is arranged on fabric 6 belows is covered with aperture on the suction alkali device 4 with vavuum pump 5.Dash to drench device 3 and include the spray head 8 that is arranged on fabric 6 tops, fabric 6 about between two groups of clip chain place cloth grippers 2.Dash pouring device 3 and vavuum pump 5 and be provided with five.Described CPU frequency conversion drive 9 is made up of frequency converter 9-1 and controller 9-2.
There is a vavuum pump 5 to be connected with frequency converter 9-1, frequency converter 9-1 is connected with controller 9-2, controller 9-2 is connected with light alkali concn checkout gear 10, and this vavuum pump 5 is connected with light alkali concn checkout gear 10 with controller 9-2 by frequency converter 9-1 like this.Thereby this vavuum pump 5 is connected with light alkali concn checkout gear 10 by CPU frequency conversion drive 9.
Have a pouring power 3-1 that dashes towards pouring device 3 to be connected with frequency converter 9-1, this pouring power 3-1 that dashes that dashes pouring device 3 is connected with light alkali concn checkout gear 10 with controller 9-2 by frequency converter 9-1 like this.Thereby making this dash the pouring power 3-1 that dashes that drenches device 3 is connected with light alkali concn checkout gear 10 by CPU frequency conversion drive 9.
Described light alkali concn checkout gear 10 is arranged on out on the water fender 1-1 of cloth gripper padding machine 1.The model of light alkali concn checkout gear 1 is SJG-2032B.The alkalinity scope that described CPU frequency conversion drive 9 is set is 35～85g/L.
Embodiment two
As shown in drawings, a kind of chain mercerizer dash to be inhaled the alkali device automatically, and present embodiment and embodiment one are basic identical, in the flat wash trough 1-2 that different is after light alkali concn checkout gear 10 is arranged on out cloth gripper padding machine 1.Also having different is to dash to drench device 3 and be provided with seven, and vavuum pump 5 is provided with eight.There are eight vavuum pumps 5 to be connected, thereby these eight vavuum pumps 5 are connected with light alkali concn checkout gear 10 by CPU frequency conversion drive 9 with frequency converter 9-1; There are seven pouring power 3-1 that dash to be connected, thereby these seven the pouring power 3-1 that dash that dash pouring device 3 are connected with light alkali concn checkout gear 10 by CPU frequency conversion drive 9 with frequency converter 9-1 towards pouring device 3.
Embodiment three
As shown in drawings, a kind of chain mercerizer dashes automatically inhales the alkali device, present embodiment and embodiment one are basic identical, different is to be provided with six towards drenching device 3 and vavuum pump 5, there are six vavuum pumps 5 to be connected, thereby these six vavuum pumps 5 are connected with light alkali concn checkout gear 10 by CPU frequency conversion drive 9 with frequency converter 9-1; There are six pouring power 3-1 that dash to be connected, thereby these six the pouring power 3-1 that dash that dash pouring device 3 are connected with light alkali concn checkout gear 10 by CPU frequency conversion drive 9 with frequency converter 9-1 towards pouring device 3.
Be provided with a plurality of towards drenching device 3 and vavuum pump 5 in the utility model, dash to drench device 3 and vavuum pump 5 and all can be set to any number such as five, eight or ten, dashing the number setting of drenching device 3 and vavuum pump 5 can be identical, also can be different, and dash the number that is provided with of drenching device 3 and vavuum pump 5 and select as required.Have at least a vavuum pump 5 to be connected with light alkali concn checkout gear 10 in the utility model, can have one, two, three, a plurality of or all vavuum pumps 5 to be connected with light alkali concn checkout gear 10 by CPU frequency conversion drive 9 by CPU frequency conversion drive 9.Have at least one dash to drench dashing of device 3 and drench power 3-1 and be connected with light alkali concn checkout gear 10 in the utility model, also can have a plurality of or all dash the pouring power 3-1 that dash that drench device 3 and are connected with light alkali concn checkout gear 10 by CPU frequency conversion drive 9 by CPU frequency conversion drive 9.
Light alkali concn checkout gear 10 of the present utility model is delivered to controller 9-2 with detected data, controller 9-2 adjusts control signal according to setting, output control is drenched the vavuum pump of inhaling 5 and is dashed the frequency converter 9-1 that drenches power that dashes that drenches device 3, regulates and drenches the suction amount, and the webbing alkali number is met the demands.CPU frequency conversion drive 9 of the present utility model is the rotating speeds that change vavuum pump 5 by the frequency that changes at least one vavuum pump 5 or a plurality of vavuum pump 5, so that changes the suction of vavuum pump 5, thereby changes the suction alkali lye amount of inhaling alkali device 4.And CPU frequency conversion drive 9 is to change towards the power size of drenching device 3 towards drenching device 3 or a plurality of frequency of drenching power 3-1 of dashing of drenching device 3 of dashing by changing at least one, so that change the size of dashing pouring power of dashing pouring device 3, thereby the alkali lye amount that device 3 dashes pouring removal fabric 6 of drenching is dashed in change.
The utility model is not limited to the foregoing description, and the technical scheme that all employings are equal to replacement or equivalence replacement formation all belongs to the claimed scope of the utility model.
Claims (5)
1. a chain mercerizer dashes automatically and inhales the alkali device, include out cloth gripper padding machine (1), also include to have and drench device (3) towards drenching dashing of power (3-1), also include to be arranged on and dash the suction alkali device (4) that drenches device (3) below, inhaling alkali device (4) is connected with vavuum pump (5), inhale and have the pipette (7) that the surface that is arranged on fabric (6) below is covered with aperture on the alkali device (4), dash pouring device (3) and include the spray head (8) that is arranged on fabric (6) top, dashing pouring device (3) and vavuum pump (5) is provided with a plurality of, it is characterized in that: also include and be arranged on out the light alkali concn checkout gear (10) that cloth gripper padding machine (1) is located, also include CPU frequency conversion drive (9), have at least a vavuum pump (5) to be connected with light alkali concn checkout gear (10) by CPU frequency conversion drive (9).
2. chain mercerizer according to claim 1 dashes automatically inhales the alkali device, it is characterized in that: described CPU frequency conversion drive (9) is made up of frequency converter (9-1) and controller (9-2), frequency converter (9-1) is connected with controller (9-2), and controller (9-2) is connected with light alkali concn checkout gear (10).
3. chain mercerizer according to claim 1 dashes automatically inhales the alkali device, it is characterized in that: described have at least the pouring power (3-1) that dashes that dashes pouring device (3) to be connected with light alkali concn checkout gear (10) by CPU frequency conversion drive (9).
4. chain mercerizer according to claim 1 dashes automatically inhales the alkali device, it is characterized in that: described light alkali concn checkout gear (10) is arranged on out on the water fender (1-1) of cloth gripper padding machine (1), perhaps is arranged on out in the flat wash trough (1-2) behind the cloth gripper padding machine (1).
5. chain mercerizer according to claim 1 dashes automatically inhales the alkali device, and it is characterized in that: the alkalinity scope that described CPU frequency conversion drive (9) is set is 35～85g/L.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200659260U CN201981382U (en) | 2011-03-15 | 2011-03-15 | Automatic alkali flushing and absorbing device for chain mercerizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200659260U CN201981382U (en) | 2011-03-15 | 2011-03-15 | Automatic alkali flushing and absorbing device for chain mercerizer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201981382U true CN201981382U (en) | 2011-09-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200659260U Expired - Fee Related CN201981382U (en) | 2011-03-15 | 2011-03-15 | Automatic alkali flushing and absorbing device for chain mercerizer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201981382U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102517824A (en) * | 2011-12-15 | 2012-06-27 | 江苏红旗印染机械有限公司 | Multi-roll large-cylinder alkali deweighting machine of open-width knitted fabric mercerizing machine |
| CN103938393A (en) * | 2014-04-21 | 2014-07-23 | 无锡合众印染机械有限公司 | Double-width straight-roller clip mercerizing machine |
| CN106400362A (en) * | 2016-12-11 | 2017-02-15 | 王美美 | Containing and recycling device for waste alkaline liquid drained by mercerizing machine |
| CN112080880A (en) * | 2020-08-28 | 2020-12-15 | 嵊州市新剡东印染股份有限公司 | Polyester cotton cloth mercerizing machine and mercerizing process |
| CN112442815A (en) * | 2020-11-13 | 2021-03-05 | 湖北省利普乐染整科技有限公司 | Mercerizing range sprays liquid caustic soda circulation heating system |
-
2011
- 2011-03-15 CN CN2011200659260U patent/CN201981382U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102517824A (en) * | 2011-12-15 | 2012-06-27 | 江苏红旗印染机械有限公司 | Multi-roll large-cylinder alkali deweighting machine of open-width knitted fabric mercerizing machine |
| CN103938393A (en) * | 2014-04-21 | 2014-07-23 | 无锡合众印染机械有限公司 | Double-width straight-roller clip mercerizing machine |
| CN106400362A (en) * | 2016-12-11 | 2017-02-15 | 王美美 | Containing and recycling device for waste alkaline liquid drained by mercerizing machine |
| CN112080880A (en) * | 2020-08-28 | 2020-12-15 | 嵊州市新剡东印染股份有限公司 | Polyester cotton cloth mercerizing machine and mercerizing process |
| CN112442815A (en) * | 2020-11-13 | 2021-03-05 | 湖北省利普乐染整科技有限公司 | Mercerizing range sprays liquid caustic soda circulation heating system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: JIANGSU HUOKE INTELLIGENT TECHNOLOGY CO., LTD. Assignor: Gu Jinhua Contract record no.: 2012320000002 Denomination of utility model: Automatic alkali flushing and absorbing device for chain mercerizer Granted publication date: 20110921 License type: Exclusive License Record date: 20120106 |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110921 Termination date: 20200315 |