Washing equipment for textile material processing
Technical Field
The invention relates to the technical field of textile material processing, in particular to a washing device for textile material processing.
Background
Spinning is a general name of spinning and weaving, ancient people know to use local materials as raw materials for spinning and printing and dyeing as early as the original society, and manufacture simple textile tools, and clothes, certain articles for daily use and artworks in daily life are products of the spinning and printing and dyeing technology until today; the research and development of new textile materials, particularly the development and use of nano fibers break through the concept of textile materials in the traditional sense, the textile materials become important components of soft material materials, and the shape and the composite form of the textile materials are one of the basic characteristics of the textile materials; in the production process of textile cloth, in order to remove impurities such as oil stains and the like remained on the surface of the textile cloth, the textile material needs to be washed, the textile cloth is usually put into clear liquid for stirring and cleaning, but the textile cloth is easy to wind when cleaned, the cleaned cloth is fished out and dried in a natural drying mode, the efficiency is low, the production efficiency is delayed, and the textile cloth is easy to damage; to this end, a washing device for textile material processing is proposed in the present application.
Disclosure of Invention
Objects of the invention
The washing equipment for processing the textile materials is simple to operate, convenient to use, capable of quickly and efficiently washing and drying the textile materials, and capable of recycling heat energy and being more environment-friendly.
(II) technical scheme
In order to solve the problems, the invention provides washing equipment for processing textile materials, which comprises a shell, a guide roller, a mounting rack, a lifting device, a bearing plate, a hot air blower, a drying box, a liquid spraying disc, an extrusion roller, an exhaust fan, a heating pipe and a first liquid pumping device, wherein the shell is provided with a plurality of first liquid pumping devices;
two groups of first partition plates are arranged in the shell side by side; the two groups of first partition plates are used for dividing the interior of the shell into a first mounting bin, a second mounting bin and a heating bin in sequence, and first openings are formed in the two groups of first partition plates;
a filter plate is arranged in the first mounting bin; the filter plate is vertical to the first partition plate and is used for dividing the interior of the first mounting bin into an upper cleaning bin and a lower first liquid storage bin; the cleaning bin is provided with a feed inlet for textile cloth to be washed to enter on the end surface of the shell; the guide rollers are distributed in the cleaning bin side by side, and two ends of each guide roller are rotatably connected with the inner wall of the cleaning bin; the textile fabric to be washed is sequentially pressed against a plurality of groups of guide rollers and is immersed in the cleaning liquid, wherein a cleaning assembly for cleaning the textile fabric is arranged on the filter plate;
a second partition plate is arranged in the second mounting bin; the second partition plate is vertical to the first partition plate and is used for dividing the interior of the second mounting bin into an upper cleaning bin and a lower second liquid storage bin, and a water falling port is formed in the second partition plate; a filter screen is arranged in the water falling port;
the mounting rack is positioned in the cleaning bin, a plurality of groups of telescopic buffer rods are arranged on the mounting rack, one side of the mounting rack is connected with the inner wall of the cleaning bin in a sliding mode through a sliding block, and the other side of the mounting rack is connected with a telescopic end of the lifting device; the lifting device is connected with the inner wall of the cleaning bin; the multiple groups of squeezing rollers are distributed side by side along the conveying direction of the textile fabric, and two ends of each group of squeezing rollers are rotatably connected with two groups of telescopic buffer rods;
the multiple groups of liquid spraying discs are respectively positioned between the multiple groups of squeezing rollers and connected with the inner wall of the cleaning bin, and a first liquid inlet bin is arranged in each group of liquid spraying discs; a plurality of groups of first drainage channels are arranged in the first liquid inlet bin in the liquid spraying disc side by side along the conveying direction of the textile fabric; the multiple groups of first water discharging channels are communicated with the first liquid inlet bin, and multiple groups of first water spraying holes are formed in the end face of the liquid spraying disc;
the drying box is arranged in the drying bin, and the air inlet end of the drying box is communicated with the air outlet end of the air heater through a pipeline; the end face of the drying box, which faces the textile fabric, is provided with a second opening; the drying bin is provided with a discharge hole on the end surface of the shell;
the first liquid storage bin, the second liquid storage bin and the drying bin are communicated to form a third liquid storage bin; the heating pipe is positioned in the third liquid storage bin and is communicated with the air outlet port of the exhaust fan; the air inlet port of the exhaust fan is connected with the drying bin through a pipeline; the liquid outlet end of the first liquid pumping device is communicated with the first liquid inlet bin through a pipeline, and the liquid inlet end of the first liquid pumping device is communicated with the third liquid storage bin through a pipeline.
Preferably, the cleaning assembly comprises two groups of fixing plates, a first brush plate, a second brush plate, a fixing block, a threaded rod and a handle;
the two groups of fixed plates are distributed side by side and are connected with the filter plate;
the first brush plate and the second brush plate are distributed in parallel, two ends of the first brush plate and the second brush plate are respectively connected with two groups of fixing plates in a sliding mode, brush hairs are arranged on the end faces, close to each other, of the first brush plate and the second brush plate, and a gap space for textile cloth to penetrate through is reserved between the first brush plate and the second brush plate;
the outer peripheral surfaces of the threaded rod along the middle line towards the two ends of the threaded rod are respectively provided with reverse external threads, one end of the threaded rod is connected with the handle, the reverse external threads of the threaded rod are respectively in threaded fit connection with the first brush plate and the second brush plate, and the other end of the threaded rod is rotatably connected with the fixed block; the fixed block is connected with the fixed plate.
Preferably, the end face of the second partition plate positioned in the cleaning bin is inclined downwards towards the central axis direction of the water falling port.
Preferably, each group of telescopic buffer rods comprises a sliding rod, an installation cylinder, a spring and a sliding piece;
one end of the mounting cylinder is provided with a through hole; one end of the sliding rod is connected with the mounting frame, and the other end of the sliding rod penetrates through the through hole and is connected with the sliding piece; the sliding part is connected with the inner wall of the mounting cylinder in a sliding manner; the spring is located the installation section of thick bamboo, and the spring housing is established in the outside of slide bar, and the inner wall of slider and installation section of thick bamboo is connected respectively at the both ends of spring.
Preferably, the device also comprises an adjusting rod, a fastener and a pressure sensor; wherein, the peripheral surface of each group of squeeze rolls is provided with a plurality of groups of elastic balls respectively;
the pressure sensor is positioned in the mounting cylinder far away from the feed inlet and is connected with the end face of the mounting cylinder far away from the sliding part;
the adjusting rod is provided with a threaded blind hole along the central axis direction thereof; the sliding rod is screwed into the threaded blind hole; the fastener is in threaded fit connection with the slide bar, and the fastener compresses the adjusting rod towards the end face of the adjusting rod.
Preferably, the minimum distance value of the filter plate from the bottom surface of the housing is not greater than the distance value of the second partition plate from the bottom surface of the housing.
Preferably, a plurality of groups of second liquid pumping devices are further included; a plurality of groups of second liquid inlet bins are arranged on the bearing plate; the multiple groups of second liquid inlet bins correspond to the multiple groups of first liquid inlet bins one by one, and multiple groups of second drainage channels are arranged in the bearing plate side by side along the conveying direction of the textile fabric in each group of second liquid inlet bins; the multiple groups of second water drainage channels are communicated with the multiple groups of second liquid inlet bins, and multiple groups of second water spray holes are formed in the end faces of the bearing plates; a plurality of groups of filter cloth are respectively arranged in the plurality of groups of second water spraying holes; the liquid outlet ends of the multiple groups of second liquid pumping devices are communicated with the multiple groups of second liquid inlet bins through pipelines, and the liquid inlet ends of the multiple groups of second liquid pumping devices are communicated with the third liquid storage bin through pipelines.
Preferably, the inner diameter of each group of the first water spray holes is gradually reduced along the direction of the water flow in the first water spray holes, and the inner diameter of each group of the first water discharge channels is gradually reduced along the direction of the water flow in the first water discharge channels.
Preferably, a flow distribution plate is arranged in the second opening of the drying box; a plurality of groups of air outlet holes are uniformly arranged on the splitter plate.
Preferably, the flow distribution plate is made of an aluminum alloy material.
The technical scheme of the invention has the following beneficial technical effects:
when the cleaning agent is used, the textile fabric is immersed in the cleaning fluid before being washed, the cleaning component is used for cleaning the textile fabric to remove dust impurities and the like remained on the end face of the textile fabric, and the effect of removing oil stain impurities on the textile fabric by subsequent washing is improved by a soaking mode;
according to the invention, when the textile cloth is washed, the textile cloth can be washed from two sides of the textile cloth at the same time, and the rubbing effect is achieved on the textile cloth under the action of repeatedly pressing the textile cloth through a plurality of groups of elastic balls during washing, so that the cleaning effect and efficiency of oil stains on the textile cloth are improved; in addition, the textile cloth separated from the bearing plate can contain less moisture through the extrusion effect of the extrusion rollers on the textile cloth, so that the textile cloth can be quickly dried under the action of hot air after entering the drying bin;
according to the invention, the hot air after drying the textile fabric has a higher problem, and is collected by the exhaust fan and guided into the cleaning liquid to heat the cleaning liquid, so that the cleaning effect on the textile fabric is improved, and the utilization rate of heat energy is further improved.
Drawings
Fig. 1 is a schematic structural diagram of a washing device for textile material processing according to the present invention.
Fig. 2 is a partially enlarged schematic structural view of a part a of the washing device for textile material processing according to the present invention.
Fig. 3 is a partially enlarged structural schematic diagram of a washing device for textile material processing in the invention at the position B.
Fig. 4 is a front view of a washing apparatus for textile material processing according to the present invention.
Fig. 5 is a top view of the mounting rack of the washing device for textile material processing according to the present invention.
Fig. 6 is a schematic structural diagram of a sweeping assembly in a washing device for textile material processing according to the present invention.
FIG. 7 is a schematic structural view of a telescopic buffer rod in a washing device for textile material processing according to the present invention.
Reference numerals: 1. a housing; 2. a first separator; 3. cleaning the bin; 4. cleaning the bin; 5. a drying bin; 6. a feed inlet; 7. a guide roller; 8. a filter plate; 9. a sweeping assembly; 91. a fixing plate; 92. a first brush plate; 93. a second brush plate; 94. a fixed block; 95. a threaded rod; 96. a handle; 10. a first liquid storage bin; 11. a mounting frame; 12. a telescopic buffer rod; 121. adjusting a rod; 122. a slide bar; 123. a fastener; 124. mounting the cylinder; 125. a spring; 126. a slider; 127. a pressure sensor; 13. a lifting device; 14. a first opening; 15. a carrier plate; 16. a second separator; 17. a water falling port; 18. a second liquid storage bin; 19. a hot air blower; 20. a drying box; 21. a discharge port; 22. a liquid spray tray; 23. a first liquid inlet bin; 24. a first drain passage; 25. a first water spray hole; 26. a second liquid inlet bin; 27. a second drain channel; 28. a second water jet hole; 29. a flow distribution plate; 30. an air outlet; 31. a squeeze roll; 32. an exhaust fan; 33. an elastic ball; 38. heating the tube.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings in conjunction with the following detailed description. It should be understood that the description is intended to be exemplary only, and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.
As shown in fig. 1-7, the washing apparatus for processing textile materials provided by the present invention comprises a housing 1, a guide roller 7, a mounting frame 11, a lifting device 13, a carrying plate 15, a hot air blower 19, a drying box 20, a liquid spray tray 22, a squeezing roller 31, an exhaust fan 32, a heating pipe 38 and a first liquid pumping device;
two groups of first partition boards 2 are arranged in the shell 1 side by side; the two groups of first partition plates 2 are used for dividing the interior of the shell 1 into a first mounting bin, a second mounting bin and a heating bin in sequence, and first openings are formed in the two groups of first partition plates 2;
a filter plate 8 is arranged in the first mounting bin; the filter plate 8 is uniformly provided with filter holes, and the filter plate 8 is vertical to the first partition plate 2 and is used for dividing the interior of the first mounting bin into an upper cleaning bin 3 and a lower first liquid storage bin 10; a feed inlet 6 for textile cloth to be washed to enter is arranged on the end surface of the shell 1 of the cleaning bin 3; a plurality of groups of guide rollers 7 are distributed in the cleaning bin 3 side by side, and two ends of the plurality of groups of guide rollers 7 are rotatably connected with the inner wall of the cleaning bin 3; the textile fabric to be washed is sequentially pressed against a plurality of groups of guide rollers 7 and is immersed in the cleaning liquid, wherein a cleaning assembly 9 for cleaning the textile fabric is arranged on the filter plate 8;
a second clapboard 16 is arranged in the second mounting bin; the second partition plate 16 is vertical to the first partition plate 2 and is used for dividing the interior of the second installation bin into an upper cleaning bin 4 and a lower second liquid storage bin 18, and a water falling port 17 is formed in the second partition plate 16; a filter screen is arranged in the water falling port 17;
the mounting frame 11 is positioned in the cleaning bin 4, a plurality of groups of telescopic buffer rods 12 are arranged on the mounting frame 11, one side of the mounting frame 11 is connected with the inner wall of the cleaning bin 4 in a sliding mode through a sliding block, and the other side of the mounting frame 11 is connected with a telescopic end of the lifting device 13; the lifting device 13 is connected with the inner wall of the cleaning bin 4; the multiple groups of squeezing rollers 31 are distributed side by side along the textile cloth conveying direction, and two ends of each group of squeezing rollers 31 are rotatably connected with two groups of telescopic buffer rods 12;
the multiple groups of liquid spraying discs 22 are respectively positioned between the multiple groups of squeezing rollers 31 and connected with the inner wall of the cleaning bin 4, and a first liquid inlet bin 23 is arranged in each group of liquid spraying discs 22; the first liquid inlet bin 23 is provided with a plurality of groups of first drainage channels 24 in the liquid spraying disc 22 in parallel along the conveying direction of the textile fabric; the multiple groups of first water discharging channels 24 are all communicated with the first liquid inlet bin 23, and the multiple groups of first water discharging channels 24 are all provided with multiple groups of first water spraying holes 25 on the end surface of the liquid spraying disc 22;
the drying box 20 is arranged in the drying bin 5, and the air inlet end of the drying box 20 is communicated with the air outlet end of the air heater 19 through a pipeline; the end face of the drying box 20 facing the textile fabric is provided with a second opening; the drying bin 5 is provided with a discharge port 21 on the end surface of the shell 1;
the first liquid storage bin 10, the second liquid storage bin 18 and the drying bin 5 are communicated to form a third liquid storage bin; the heating pipe 38 is positioned in the third liquid storage bin, and the heating pipe 38 is communicated with the air outlet port of the exhaust fan 32; the air inlet port of the exhaust fan 32 is connected with the drying bin 5 through a pipeline; the liquid outlet end of the first liquid pumping device is communicated with the first liquid inlet bin 23 through a pipeline, and the liquid inlet end of the first liquid pumping device is communicated with the third liquid storage bin through a pipeline.
When the cleaning device is used, textile cloth to be washed is separated from the cloth unwinding assembly, enters the cleaning bin 3 from the feeding hole 6 and is guided and conveyed through the guide rollers 7, so that the textile cloth is immersed in cleaning liquid, the cleaning assembly 9 mounted on the filter plate 8 cleans the textile cloth immersed in the cleaning liquid to remove residual dust and impurities on the cloth, and the textile cloth is immersed in clear liquid to soak the textile cloth first so as to facilitate subsequent quick removal of residual oil and dirt on the end face of the textile cloth; the cleaned textile fabric enters the cleaning bin 4 through a group of first openings; the lifting device 13 operates to drive the mounting frame 11 to move towards the bearing plate 15 until the multiple groups of squeezing rollers 31 tightly press the textile fabric on the bearing plate 15, the multiple groups of first liquid pumping devices operate to convey the cleaning liquid in the third liquid storage bin into the multiple groups of first liquid inlet bins 23 and spray the cleaning liquid from the multiple groups of first water spray holes 25 onto the textile fabric on the bearing plate 15 so as to remove oil stains and the like on the textile fabric, meanwhile, the squeezing rollers 31 squeeze the textile fabric, so that the textile fabric separated from the bearing plate 15 contains less cleaning liquid, the textile fabric enters the drying bin 5, the hot air machine 19 conveys hot air into the drying bin 20, and hot air blows the textile fabric to dry the textile fabric; the textile fabric after drying is finally conveyed out from the discharge port 21 to be wound, and hot air in the drying bin 5 is extracted by the exhaust fan 32 and guided into the cleaning liquid to heat the clear liquid, so that the cleaning effect on the textile fabric is improved.
In an alternative embodiment, the sweeping assembly 9 comprises two sets of fixing plates 91, a first brush plate 92, a second brush plate 93, a fixing block 94, a threaded rod 95 and a handle 96;
the two groups of fixing plates 91 are distributed side by side and are connected with the filter plate 8;
the first brush board 92 and the second brush board 93 are distributed in parallel, two ends of the first brush board 92 and the second brush board 93 are respectively connected with two groups of fixing boards 91 in a sliding mode, brush bristles are arranged on the end faces, close to each other, of the first brush board 92 and the second brush board 93, and a gap space for textile fabric to pass through is reserved between the first brush board 92 and the second brush board 93;
the threaded rod 95 is provided with reverse external threads along the peripheral surfaces of the bit line towards the two ends of the threaded rod, one end of the threaded rod 95 is connected with the handle 96, the reverse external threads of the threaded rod 95 are respectively in threaded fit connection with the first brush plate 92 and the second brush plate 93, and the other end of the threaded rod 95 is rotatably connected with the fixed block 94; the fixing block 94 is connected with the fixing plate 91;
during the use, rotatory handle 96 drives the threaded rod 95 and rotates in order to adjust the distance between first brush board 92 and the second brush board 93 to the brush hair on adjustment first brush board 92 and the second brush board 93 and wait to wash the packing force between the fabric, the fabric submergence is in the washing liquid, and the brush is used for driving its terminal surface remaining impurity etc. in transportation process, and the impurity after driving deposits on filter 8.
In an alternative embodiment, the end surface of the second partition 16 located in the cleaning bin 4 is inclined downward toward the central axis of the water dropping port 17, so that the cleaning liquid in the cleaning bin 4 is filtered by the filter screen in the water dropping port 17 and then discharged into the third liquid storage bin.
In an alternative embodiment, each set of telescoping cushion rods 12 includes a sliding rod 122, a mounting cylinder 124, a spring 125, and a slide 126;
one end of the mounting cylinder 124 is provided with a through hole; one end of the sliding rod 122 is connected with the mounting frame 11, and the other end of the sliding rod 122 passes through the through hole and is connected with the sliding piece 126; the sliding part 126 is connected with the inner wall of the mounting cylinder 124 in a sliding way; the spring 125 is located in the mounting cylinder 124, the spring 125 is sleeved on the outer side of the sliding rod 122, and two ends of the spring 125 are respectively connected with the sliding part 126 and the inner wall of the mounting cylinder 124.
In an alternative embodiment, the device further comprises an adjusting rod 121, a fastener 123 and a pressure sensor 127; wherein, a plurality of groups of elastic balls 33 are respectively arranged on the peripheral surface of each group of the squeeze rollers 31;
the pressure sensor 127 is positioned in the mounting cylinder 124 far away from the feed inlet 6, and the pressure sensor 127 is connected with the end face, far away from the sliding piece 126, of the mounting cylinder 124;
the adjusting rod 121 is provided with a threaded blind hole along the central axis direction thereof; the sliding rod 122 is screwed into the threaded blind hole; the fastener 123 is connected with the sliding rod 122 in a threaded fit mode, and the fastener 123 presses the adjusting rod 121 towards the end face of the adjusting rod 121;
when the adjustable fabric feeding device is used, the initial length of each group of the telescopic buffer rods 12 can be adjusted through rotating the adjusting rod 121, so that the lengths of a plurality of groups of the telescopic buffer rods 12 can be adjusted along the conveying direction of the fabric, the extrusion force of a plurality of groups of the extrusion rollers 31 on the fabric can be adjusted, and in addition, the outer peripheral surface of each group of the extrusion rollers 31 is provided with the elastic balls 33; the elastic balls 33 are compressed under the action of rotation of the squeezing rollers 31 and the textile fabric, and the textile fabric is pressed through the elastic action of the elastic balls 33, so that the cleaning effect of oil stains on the textile fabric is improved; the pressure value detected by the pressure sensor 127 ensures that the pressure of the squeezing roller 31 on the textile cloth causes that the textile cloth is separated from the bearing plate 15, and the moisture contained in the textile cloth is less;
furthermore, a plurality of groups of squeezing rollers 31 are in transmission connection, wherein one group of squeezing rollers 31 is in transmission connection with a motor, the motor drives the plurality of groups of squeezing rollers 31 to rotate, and the motor speed is the same as the conveying speed of the textile fabric.
In an alternative embodiment, the filter plate 58 has a minimum distance from the bottom surface of the housing 1 that is no greater than the distance of the second partition 16 from the bottom surface of the housing 1.
In an optional embodiment, a plurality of groups of second liquid pumping devices are further included; a plurality of groups of second liquid inlet bins 26 are arranged on the bearing plate 15; a plurality of groups of second liquid inlet bins 26 correspond to a plurality of groups of first liquid inlet bins 23 one by one, and a plurality of groups of second drainage channels 27 are arranged in the bearing plate 15 in parallel along the conveying direction of the textile fabric in each group of second liquid inlet bins 26; the multiple groups of second drainage channels 27 are all communicated with the multiple groups of second liquid inlet bins 26, and the multiple groups of second drainage channels 27 are all provided with multiple groups of second water spraying holes 28 on the end surface of the bearing plate 15; a plurality of groups of filter cloth are respectively arranged in the plurality of groups of second water spray holes 28; the liquid outlet ends of the multiple groups of second liquid pumping devices are communicated with the multiple groups of second liquid inlet bins 26 through pipelines, and the liquid inlet ends of the multiple groups of second liquid pumping devices are communicated with the third liquid storage bin through pipelines;
the cleaning liquid in the third liquid storage bin is conveyed to the multiple groups of second liquid inlet bins by the multiple groups of second liquid pumping devices, and the cleaning liquid is sprayed out of the multiple groups of second water spraying holes 28 to wash the textile fabric, so that the textile fabric can be synchronously washed from two sides of the textile fabric, and the cleaning effect and the cleaning efficiency of the textile fabric are greatly improved.
In an alternative embodiment, the inner diameter of each group of the first water jet holes 25 is gradually reduced along the inner water flow direction, and the inner diameter of each group of the first water discharge channels 24 is gradually reduced along the inner water flow direction, so as to increase the speed of the cleaning liquid sprayed from the first water jet holes 25, it should be noted that the second water jet holes 28 are arranged in the same manner as the first water jet holes 25.
In an alternative embodiment, a diverter plate 29 is provided in the second opening of the drying box 20; the splitter plate 29 is evenly provided with a plurality of groups of air outlet holes 30, and hot air is split by the splitter plate 29 to ensure even drying of textile fabrics.
In an alternative embodiment, the splitter plate 29 is made of an aluminum alloy material, the splitter plate 29 made of the aluminum alloy material has good heat conductivity, the hot air heats the splitter plate 29, and the splitter plate 29 with high temperature performs a baking effect on the textile fabric, so that the drying efficiency of the textile fabric is improved.
It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.