CN103769718B - Automatic battery welding device - Google Patents
Automatic battery welding device Download PDFInfo
- Publication number
- CN103769718B CN103769718B CN201410071868.0A CN201410071868A CN103769718B CN 103769718 B CN103769718 B CN 103769718B CN 201410071868 A CN201410071868 A CN 201410071868A CN 103769718 B CN103769718 B CN 103769718B
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- Prior art keywords
- battery
- base plate
- cylinder
- clamp
- welding
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/02—Seam welding; Backing means; Inserts
- B23K9/028—Seam welding; Backing means; Inserts for curved planar seams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/0026—Arc welding or cutting specially adapted for particular articles or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
Abstract
The invention relates to an automatic battery welding device. The automatic battery welding device mainly comprises a battery clamp (1), a station switching mechanism (2), a battery pressing mechanism (3), a battery welding mechanism (4) and a clamp rotating mechanism (5). A battery is placed in the battery clamp, and the battery clamp rotates on a circular disk for one round to finish welding and sealing of the battery. By means of the automatic battery welding device, existing pure manual battery casing welding modes can be replaced, the problem of low producing efficiency in welding of a manual battery steel casing and an end cover group is solved, producing costs of the battery are lowered, the producing efficiency is increased, and defects in the prior art are overcome.
Description
Technical field
The invention belongs to cell manufacturing techniques field, it is related to a kind of battery automatic soldering device, specifically a kind of battery
Box hat welder, the automatic soldering device of particularly a kind of battery steel shell and end cap group.
Background technology
Prior art is the mode of operation of manual battery case welding entirely, and artificial battery steel shell and end cap bond pads produce effect
Rate is low, and the production cost of battery is high.Present entirely manual battery case weld jig is as shown in figure 12, by and off switch, adjustment
Device, mechanical hand, motor, welding gun, battery clamp, cylinder, fixed seat, gear, depression bar composition, using manual weld jig,
Battery is put in battery clamp, and with riding foot switch, cylinder action, by depression bar is pressed down, on battery clamp
Battery is clamped.Motor starts to rotate, and is rotated by gear drive band moving gear, thus driving battery clamp to rotate, battery clamp
Interior battery is also with rotating with it.Handle on mechanical hand is pulled backward, welding gun starts the starting the arc and freezes.After the completion of freezing, handle
Back pull, welding gun stops freezing.Unclamp foot-operated, motor stops the rotation, cylinder action, battery clamp resets, with tweezers battery
Take out.Complete the sealing of a battery.Described battery clamp is mounted in fixed seat, and gear passes through connecting rod and battery clamp is solid
Surely link together, battery clamp can be driven to rotate.There is arc welding gun switch on described mechanical hand, controlled out by pulling handle
The folding closed, thus controlling the switch of welding gun, described adjustor can adjust the speed of motor.
Manual battery case weld jig efficiency is low entirely, can only carry out the welding of single battery, complex operation.Operative
When will near fixture, the Radiation On Human producing during welding health impact.
Content of the invention
The invention belongs to cell manufacturing techniques field, it is related to a kind of battery automatic soldering device, specifically a kind of battery
Box hat welder, the automatic soldering device of particularly a kind of battery steel shell and end cap group.
A kind of battery automatic soldering device of the present invention, mainly includes battery clamp, Switch of working position mechanism, battery pressing machine
Structure, welding battery mechanism and clamp rotating mechanism；Battery clamp is arranged on the rotating disk of Switch of working position mechanism, battery pressing machine
Structure, welding battery mechanism and clamp rotating mechanism are sequentially arranged on the base plate of Switch of working position mechanism in the direction of the clock；
Described Switch of working position mechanism, including base plate, Cam splitter, disk and ejection cylinder；On described disk circumferentially
6～18 battery clamp installing holes are distributed with, described disk is fixed on described Cam splitter by disc centre hole horizontal
Surface, and use screw lock；Described Cam splitter is installed on the positioning screw hole of base plate, and uses screw lock；Described bottom
The spindle bearing holder of one horizontal positioned is had on plate, main shaft bearing, the master of described Cam splitter are installed in described spindle bearing holder
Axle is arranged in the inner ring of described main shaft bearing, and described Cam splitter is provided with synchronous pulley two, motor is provided with same
Step belt wheel one, motor fixed plate is fixed on Cam splitter using screw hole positioning mode, and Cam splitter installs thoughts
Should enclose, induction coil is cylindrical individual groove, when rotating to groove, induction apparatuss obtain signal, induction coil rotation is turned around as a work
Position switching；One speed regulator is arranged on base plate；Described ejection cylinder is arranged on base plate, relies on the screw hole positioning on base plate,
The center of cylinder is concentric with battery clamp thimble；Operating principle rotarily drives synchronous pulley one rotation, synchronous pulley for motor
The rotation of one drive belt, drives the synchronous pulley two of Cam splitter to rotate, the synchronous pulley two of Cam splitter drives convex
The main shaft rotation of wheel dispenser, thus driving disc rotary, realizes the switching of station.Last station timeliness rotates one for induction coil
The time of circle, i.e. induction coil rotation is turned around and is completed as a Switch of working position.
The flange seat of described battery clamp is the monolateral set of a hollow belt, and the work outside cylinder of described flange seat is placed in described
In the battery clamp installing hole of disk, bearing, installs fixture main shaft in the endoporus of bearing, institute are installed in the endoporus of described flange seat
State the quill shaft that fixture main shaft is in " t " shape for section, the big end of " t " shape of described fixture main shaft is provided with jig main body, and jaw is pacified
It is contained in the groove on jig main body, using mode connects for screw, in the corresponding groove of jig main body upper gripper jaw, have two spring eye peaces
Shock mount, spring withstands jaw, adjusts jaw outreach by attachment screw；The rear portion of described fixture main shaft is located at described
Rotate gear is installed by pin key in the rear portion of flange seat, and the endoporus of described fixture main shaft is the little stepped hole in the big front end in a rear end,
Insert a spring in the macropore of described stepped hole, a thimble, the aperture of described thimble and described stepped hole are installed in described spring
Gap coordinates, and there is a spring retainer step rear end of described thimble；Operating principle is that battery is put in jig main body, three folders
Pawl is uniformly distributed in jig main body, and jaw is clamped battery by the elastic force of spring, makes battery be subject to three relative power, protects
The yield rate of welding battery with one heart, is improved in the center of circle of the center of circle of card battery and jig main body.By thimble electricity after the completion of welding
Pond ejects, and battery ejection back center is returned in situ by spring force.
On described clamp rotating mechanism mounting base, using screw hole positioning, below welding battery mechanism；Described fixture
Rotating mechanism includes a gear-box, line slideway and cylinder, and described gear-box includes at least travelling gear and synchronous motor, institute
The rotate gear stating travelling gear with described battery clamp is meshed, described travelling gear by synchronous machine drives, described gear
Case is arranged on line slideway, and the cylinder body of described cylinder is fixed on line slideway, and the piston of described cylinder is with described gear-box even
Connect；Described gear-box outer housing protective cover is arranged on gear-box；One fixed seat being used for fixing line slideway is arranged on base plate；
Operating principle: synchronous motor rotarily drives the travelling gear rotation of gear-box, when the rotation of travelling gear and described battery clamp
Gear is meshed, thus driving fixture main shaft to rotate, the flange seat of battery clamp and fixture bearing for spindle link together.
The fixing mounting of described battery pressing mechanism is fixed on described base plate, and a lifting is fixed in described fixing mounting upper end
Cylinder, the motion bar of described lift cylinders is fixed a depression bar seat, described depression bar seat installs ramming stem, ramming stem has spring,
Boss on dependence ramming stem and two end faces of depression bar seat are spacing as spring, provide resilience force for ramming stem；Operating principle:
When battery reaches battery pressing mechanism, lift cylinder action, drive depression bar seat action, depression bar seat has two groups of ramming stems, pressure
Enter bar and under the force of a spring battery is pressed onto maximum height limit.Spring plays compression, reset, cushioning effect.
Described welding battery mechanism is fixed on described base plate, including straight optical axis, described straight optical axis has one directly
Bobbin holds, and linear bearing is fixed with welding gun seat board；Cylinder seat board and straight optical axis are positioned by screw, are fixed together；
There are lift cylinder, the connection floating head of lift cylinder and welding gun seat board to connect on cylinder base plate, control the lifting of welding gun seat board；Welding gun
Welding gun up-down adjustment block is had on seat board, up-down adjustment block is provided with 1# welding gun regulating block and 2# welding gun regulating block, can pass through
The position of adjustment 1# welding gun regulating block and 2# welding gun regulating block adjustment welding gun and direction.Operating principle: during welding, lift cylinder moves
Make cylinder seat board drop to specified altitude assignment, lift cylinder carries regulation, adjustable lifting cylinder adjustable height.Linear bearing rises leads
To effect.When action completes, cylinder actuating cylinder seat board resets.
As preferred technical scheme:
A kind of battery automatic soldering device as above, is circumferentially distributed with 6～18 battery clamps on described disk
Installing hole refers to that installing hole circumference equal dividing is distributed, or 2～4 one group etc. point of distribution.
A kind of battery automatic soldering device as above, described disk has 3～8 fabrication holes, described to mitigate
The weight of disk.
A kind of battery automatic soldering device as above, described base plate has the lower margin of 4 supports, and described lower margin is to adjust
Site preparation foot.
A kind of battery automatic soldering device as above, described fiber sensor is placed in ramming stem center in the hole.
A kind of battery automatic soldering device as above, described battery automatic soldering device also includes battery detecting machine
Structure, the carrier base of described battery detecting mechanism is fixed on described base plate, described carrier base fixes lift cylinder, described lifting
On the motion bar of cylinder, connecting plate is installed, described connecting plate divides two groups and fixes 1 respectively#Positive pole testing needle and 1#Full negative pole test
Pin and 2#Positive pole testing needle and 2#Full negative pole testing needle.
A kind of battery automatic soldering device as above, described battery automatic soldering device also includes operating mechanism, bag
Buzzer when including plc, touch screen, on and off switch, equipment fault, start button, emergency stop switch, 1#Defective products alarm, 2#Bad
Product alarm and electric-controlled box.
Operational approach: battery is put in battery clamp, by start button, motor drives disc rotary, and battery clamp enters
Enter battery press-in station, lift cylinder action is pressed onto specified location battery, and cylinder resets.Disc rotary battery clamp enters electricity
Pond welding post, clamp rotating mechanism in the presence of cylinder, the biography of travelling gear on clamp rotating mechanism and battery clamp
Moving gear is meshed, and drives the battery rotary in battery clamp, then lift cylinder action, welding gun is dropped to above battery, weldering
Needle point to above the gap of battery case and end cap, the welding gun starting the arc, start to weld, battery rotary, when battery rotary one enclose to
During arcing point, welding gun quits work, lift cylinder action, and welding gun resets.Disc rotary battery clamp enters detection station, cylinder
Action, connecting plate declines, on connecting plate, probe contacts positive pole and the negative pole of battery respectively.The resistance value of test battery, voltage
Etc. parameter, to reaching less than require, buzzer is reported to the police.Disc rotary battery clamp enters out station, ejects cylinder
Action is ejected battery by thimble, and cylinder action thimble resets.Disc rotary enters and puts cell station, the battery being welded
Take out, put into new unwelded battery, now placement can be made a distinction to non-defective unit and defective products according to buzzer and display lamp.
Complete a station flow process, each fixture installation position I can as the beginning and end point of an operation, station be circulation work
's.Operating system can complete welding parameter adjustment, welding quantity statistics, the startup of equipment, the startup of single station.Set in debugging
The manual operation interface that operator control panel will be entered when standby is operated it is impossible to be used automatic operation mode, presses and reset after the completion of debugging
After key resets to each portion, automatic mode can be converted into and carry out automatic running.
Beneficial effect
This device can increase substantially the sealing efficiency of battery, workman from repeating to free dull operation, subtracts
Less and avoid the harm of argon arc welding Radiation On Human.Ensure that the high finished product rate of battery.
Brief description
Fig. 1 is a kind of structural representation of battery automatic soldering device of the present invention
Fig. 2 is the structural representation one of the Switch of working position mechanism of the present invention
Fig. 3 is the structural representation two of the Switch of working position mechanism of the present invention
Fig. 4 is the structural representation one of the battery clamp of the present invention
Fig. 5 is the structural representation two of the battery clamp of the present invention
Fig. 6 is the structural representation of the battery pressing mechanism of the present invention
Fig. 7 is the structural representation of the welding battery mechanism of the present invention
Fig. 8 is the structural representation of the clamp rotating mechanism of the present invention
Fig. 9 is the structural representation of the battery detecting mechanism of the present invention
Figure 10 is the structural representation of the operating mechanism of the present invention
Figure 11 is a kind of structural representation of cell automatic welding machine
Figure 12 is the structural representation of the entirely manual battery case weld jig of prior art
Wherein
1 battery clamp, 101 jig main body, 102 rotate gear, 103 thimble, 104 cover plate, 105 flange seat 106 fixture master
Axle 107 jaw, 108 spring 109 bearing
2 Switch of working position mechanism, 201 Cam splitter, 202 disk 203 ejects cylinder 204 base plate 205 speed regulator
3 battery pressing mechanism, 301 lift cylinder, 302 ramming stem, 303 depression bar seat 304 fixes mounting 305 spring 306
Fiber sensor
4 welding battery mechanism, 401 lift cylinder, 402 2# welding gun, 403 2# welding gun regulating block 404 up-down adjustment block
405 1# welding gun regulating block 406 1# welding gun, 407 linear bearing, 408 straight optical axis, 409 welding gun seat board 410 cylinder base plate
5 clamp rotating mechanism, 501 synchronous motor, 502 travelling gear, 503 cylinder, 504 line slideway 505 protective cover
506 fixed seats
6 battery detecting mechanism, 601 lift cylinder 602 connecting plate 603 2#Positive pole testing needle 604 2#Full negative pole test
Pin 605 1#Full negative pole testing needle 606 1#Positive pole testing needle 607 carrier base
During 701 touch screen, 702 on and off switch 703 equipment fault of 7 operating mechanism, buzzer 704 start button 705 is anxious
Guard's valve 706 1#Defective products alarm 707 2#Defective products alarm 708 electric-controlled box
Specific embodiment
With reference to specific embodiment, the present invention is expanded on further.It should be understood that these embodiments are merely to illustrate this
Bright rather than limit the scope of the present invention.In addition, it is to be understood that after having read the content of present invention instruction, art technology
Personnel can make various changes or modifications to the present invention, and these equivalent form of values equally fall within the application appended claims and limited
Fixed scope.
As shown in figure 1, being a kind of battery automatic soldering device of the present invention, mainly include battery clamp (1), Switch of working position
Mechanism (2), battery pressing mechanism (3), welding battery mechanism (4) and clamp rotating mechanism (5)；Battery clamp (1) is arranged on work
On the rotating disk of position switching mechanism (2), battery pressing mechanism (3), welding battery mechanism (4) and clamp rotating mechanism (5) press up time
Pin direction is sequentially arranged on the base plate of Switch of working position mechanism (2)；
Described Switch of working position mechanism (2) as shown in Figure 2,3, including base plate (204), Cam splitter (201), disk
(202) and ejection cylinder (203)；6～18 battery clamp (1) installing holes are circumferentially distributed with described disk (202), described
Disk (202) is fixed on described Cam splitter (201) upper surface by disc centre hole horizontal, and uses screw lock；Described
Cam splitter (201) is installed on the positioning screw hole of base plate (204), and uses screw lock；Have one on described base plate (204)
The spindle bearing holder of horizontal positioned, installs main shaft bearing, the main shaft peace of described Cam splitter (201) in described spindle bearing holder
It is contained in the inner ring of described main shaft bearing, described Cam splitter (201) is provided with synchronous pulley two (209), motor (207)
On synchronous pulley one (208) is installed, motor (207) is fixed on Cam splitter with fixed plate using screw hole positioning mode
(201) on, Cam splitter (201) is provided with induction coil (212), and induction coil (212) is cylindrical individual groove, when rotating to groove
When induction apparatuss (211) obtain signal, induction coil (212) rotation turn around as a Switch of working position；Speed regulator (205) is arranged on bottom
On plate (204)；Described ejection cylinder (203) is arranged on base plate (204), relies on the screw hole positioning on base plate (204), cylinder
Center same battery clamp (1) thimble concentric；
As shown in Figure 4,5, flange seat (105) is the monolateral set of a hollow belt to described battery clamp (1), described flange seat
(105) work outside cylinder is placed in battery clamp (1) installing hole of described disk (202), the endoporus of described flange seat (105)
Middle installation bearing (109), installs fixture main shaft (106) in the endoporus of bearing (109), described fixture main shaft (106) for section is in
The quill shaft of " t " shape, the big end of " t " shape of described fixture main shaft (106) is provided with jig main body (101), and jaw (107) is arranged on
In groove on jig main body (101), using mode connects for screw, in the corresponding groove of jig main body (101) upper gripper jaw (107), have two
Individual spring eye installs spring, and spring withstands jaw (107), adjusts jaw (107) outreach by attachment screw；Described fixture
Rotate gear (102), described fixture are installed by pin key in the rear portion that the rear portion of main shaft (106) is located at described flange seat (105)
The endoporus of main shaft (106) is the little stepped hole in the big front end in a rear end, inserts a spring (108), institute in the macropore of described stepped hole
State and a thimble (103) is installed in spring (108), described thimble (103) is coordinated with the little interporal lacuna of described stepped hole, described thimble
(103) there is a spring retainer step rear end；
Described clamp rotating mechanism (5) mounting base (204) is above as shown in figure 8, positioned using screw hole, in welding battery
Below mechanism (4)；Described clamp rotating mechanism (5) includes a gear-box, line slideway (504) and cylinder (503), described tooth
Roller box includes at least travelling gear (502) and synchronous motor (501), described travelling gear (502) and described battery clamp (1)
Rotate gear (102) is meshed, and described travelling gear (502) is driven by synchronous motor (501), and described gear-box is arranged on straight line
On guide rail (504), the cylinder body of described cylinder (503) is fixed on line slideway (504), the piston of described cylinder (503) with described
Gear-box connects；Described gear-box outer housing protective cover (505) is arranged on gear-box；One is used for fixing line slideway (504)
Fixed seat (506) is arranged on base plate (204)；
The fixing mounting (304) of described battery pressing mechanism (3) be fixed on described base plate (204) upper as shown in fig. 6, described
A lift cylinder (301) is fixed in fixing mounting (304) upper end, and the motion bar of described lift cylinder (301) fixes a depression bar seat
(303), described depression bar seat (303) is upper installs ramming stem (302), ramming stem (302) has spring (305), relies on ramming stem
(302) boss on and (303) two end faces of depression bar seat are spacing as spring, are that ramming stem (302) provides resilience force；
Described welding battery mechanism (4) be fixed on described base plate (204) upper as shown in fig. 7, comprises straight optical axis, line light
One linear bearing (407) is had on axle (408), linear bearing (407) is fixed with welding gun seat board (409)；Cylinder seat board
(410) positioned by screw with straight optical axis (408), be fixed together；Lift cylinder (401) is had on cylinder base plate (410), rises
The connection floating head of sending down the abnormal ascending QI cylinder (401) and welding gun seat board (409) connect, and control the lifting of welding gun seat board (409)；Welding gun seat board
(409) there is welding gun up-down adjustment block (404) on, up-down adjustment block (404) is provided with 1# welding gun regulating block (405) and 2# welding gun
Regulating block (403), can by adjust 1# welding gun regulating block (405) and 2# welding gun regulating block (403) adjust welding gun position with
Direction.
A kind of battery automatic soldering device as above, is circumferentially distributed with 6～18 batteries on described disk (202)
Fixture (1) installing hole refers to that installing hole circumference equal dividing is distributed, or 2～4 one group etc. point of distribution.
A kind of battery automatic soldering device as above, described disk (202) has 3～8 fabrication holes, to mitigate
The weight of described disk (202).
A kind of battery automatic soldering device as above, described base plate (204) has the lower margin (206) of 4 supports, institute
Stating lower margin (206) is adjustment lower margin.
A kind of battery automatic soldering device as above, described fiber sensor (306) is placed in ramming stem (302) center
In the hole.
A kind of battery automatic soldering device as above, described battery automatic soldering device also includes battery detecting mechanism
(6) as shown in figure 9, the carrier base (607) of described battery detecting mechanism (6) is fixed on described base plate (204), described carrier base
(607) upper fixing lift cylinder (601), the motion bar of described lift cylinder (601) is installed connecting plate (602), described connection
Upper point two groups of plate (602) fixes 1 respectively#Positive pole testing needle (606) and 1#Full negative pole testing needle (605) and 2#Positive pole testing needle
(603) and 2#Full negative pole testing needle (604).
A kind of battery automatic soldering device as above, described battery automatic soldering device also includes operating mechanism (7)
As shown in Figure 10, including buzzer (703), start button when plc, touch screen (701), on and off switch (702), equipment fault
(704), emergency stop switch (705), 1#Defective products alarm (706), 2#Defective products alarm (707) and electric-controlled box (708).
Figure 11 is a kind of structural representation of cell automatic welding machine, is made up of battery automatic soldering device and electrical control mechanism
A set of robot welding system, can complete the sealing of end cover for battery cells and shell, high degree of automation.Electric welding machine can freely be arranged in pairs or groups, can
Different welding machines are selected with the battery case according to different materials.
Claims (6)
1. a kind of battery automatic soldering device, is characterized in that: mainly includes battery clamp (1), Switch of working position mechanism (2), battery
Pressing mechanism (3), welding battery mechanism (4) and clamp rotating mechanism (5)；Battery clamp (1) is arranged on Switch of working position mechanism (2)
Rotating disk on, battery pressing mechanism (3), welding battery mechanism (4) and clamp rotating mechanism (5) are installed in the direction of the clock successively
On the base plate of Switch of working position mechanism (2)；
Described Switch of working position mechanism (2), including base plate (204), Cam splitter (201), disk (202) and ejection cylinder
(203)；6～18 battery clamp (1) installing holes are circumferentially distributed with described disk (202), described disk (202) passes through circle
Center hole level is fixed on described Cam splitter (201) upper surface, and uses screw lock；Described Cam splitter (201)
It is installed on the positioning screw hole of base plate (204), and use screw lock；The main shaft of one horizontal positioned is had on described base plate (204)
Bearing block, installs main shaft bearing in described spindle bearing holder, the main shaft of described Cam splitter (201) is arranged on described spindle shaft
In the inner ring holding, described Cam splitter (201) is provided with synchronous pulley two (209), motor is provided with Timing Belt on (207)
Wheel one (208), motor (207) is fixed on Cam splitter (201) using screw hole positioning mode with fixed plate, and cam is split
Device (201) is provided with induction coil (212), and induction coil (212) is cylindrical individual groove, and when rotating to groove, induction apparatuss (211) obtain
The number of winning the confidence, induction coil (212) rotation is turned around as a Switch of working position；One speed regulator (205) is arranged on base plate (204)；Institute
State ejection cylinder (203) to be arranged on base plate (204), rely on the screw hole positioning on base plate (204), the same battery in center of cylinder
Fixture (1) thimble is concentric；
The flange seat (105) of described battery clamp (1) is the monolateral set of a hollow belt, and the work of described flange seat (105) is cylindrical
Post is placed in battery clamp (1) installing hole of described disk (202), installs bearing in the endoporus of described flange seat (105)
(109), installs fixture main shaft (106) in the endoporus of bearing (109), described fixture main shaft (106) hollow in " t " shape for section
Axle, the big end of " t " shape of described fixture main shaft (106) is provided with jig main body (101), and jaw (107) is arranged on jig main body
(101), in the groove on, using mode connects for screw, in the corresponding groove of jig main body (101) upper gripper jaw (107), there are two spring eyes
Spring is installed, spring withstands jaw (107), jaw (107) outreach is adjusted by attachment screw；Described fixture main shaft
(106) rotate gear (102), described fixture main shaft are installed by pin key in the rear portion that rear portion is located at described flange seat (105)
(106) endoporus is the little stepped hole in the big front end in a rear end, inserts a spring (108), described bullet in the macropore of described stepped hole
One thimble (103) is installed in spring (108), described thimble (103) is coordinated with the little interporal lacuna of described stepped hole, described thimble
(103) there is a spring retainer step rear end；
On described clamp rotating mechanism (5) mounting base (204), using screw hole positioning, below welding battery mechanism (4)；
Described clamp rotating mechanism (5) includes a gear-box, line slideway (504) and cylinder (503), and described gear-box includes at least
The rotate gear of travelling gear (502) and synchronous motor (501), described travelling gear (502) and described battery clamp (1)
(102) it is meshed, described travelling gear (502) is driven by synchronous motor (501), described gear-box is arranged on line slideway
(504), on, the cylinder body of described cylinder (503) is fixed on line slideway (504), the piston of described cylinder (503) and described gear
Case connects；Described gear-box outer housing protective cover (505) is arranged on gear-box；One is used for fixing the fixation of line slideway (504)
Seat (506) is arranged on base plate (204)；
The fixing mounting (304) of described battery pressing mechanism (3) is fixed on described base plate (204), described fixing mounting (304)
A lift cylinder (301) is fixed in upper end, and the motion bar of described lift cylinder (301) is fixed a depression bar seat (303), described depression bar
Seat (303) is upper to install ramming stem (302), ramming stem (302) has spring (305), relies on the boss on ramming stem (302) and pressure
(303) two end faces of pole socket are spacing as spring, are that ramming stem (302) provides resilience force；
Described welding battery mechanism (4) is fixed on described base plate (204), including straight optical axis (408), straight optical axis (408)
On have a linear bearing (407), linear bearing (407) is fixed with welding gun seat board (409)；Cylinder seat board (410) and straight line
Optical axis (408) is positioned by screw, is fixed together；Lift cylinder (401), lift cylinder (401) are had on cylinder base plate (410)
Connection floating head and welding gun seat board (409) connect, control welding gun seat board (409) lifting；Welding gun seat board has on welding gun on (409)
Lower regulating block (404), up-down adjustment block (404) is provided with 1# welding gun regulating block (405) and 2# welding gun regulating block (403), can
To adjust position and the direction of welding gun by adjusting 1# welding gun regulating block (405) and 2# welding gun regulating block (403).
2. a kind of battery automatic soldering device according to claim 1 presses circle it is characterised in that described disk (202) is upper
6～18 battery clamp (1) installing holes are distributed with week and refer to that installing hole circumference equal dividing is distributed, or 2～4 one group of deciles divide
Cloth.
3. a kind of battery automatic soldering device according to claim 1 is it is characterised in that have 3 on described disk (202)
～8 fabrication holes, to mitigate the weight of described disk (202).
4. a kind of battery automatic soldering device according to claim 1 is it is characterised in that described base plate (204) has 4
The lower margin (206) of support, described lower margin (206) is adjustment lower margin.
5. a kind of battery automatic soldering device according to claim 1 is it is characterised in that described battery automatic soldering device
Also include battery detecting mechanism (6), the carrier base (607) of described battery detecting mechanism (6) is fixed on described base plate (204),
The upper fixing lift cylinder (601) of described carrier base (607), the motion bar of described lift cylinder (601) is installed connecting plate
(602), upper point two groups of described connecting plate (602) fixes 1 respectively#Positive pole testing needle (606) and 1#Full negative pole testing needle (605) with
And 2#Positive pole testing needle (603) and 2#Full negative pole testing needle (604).
6. a kind of battery automatic soldering device according to claim 1 is it is characterised in that described battery automatic soldering device
Also include operating mechanism (7), including buzzer (703) when plc, touch screen (701), on and off switch (702), equipment fault, open
Dynamic button (704), emergency stop switch (705), 1#Defective products alarm (706), 2#Defective products alarm (707) and electric-controlled box
(708).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410071868.0A CN103769718B (en) | 2014-02-28 | 2014-02-28 | Automatic battery welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410071868.0A CN103769718B (en) | 2014-02-28 | 2014-02-28 | Automatic battery welding device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103769718A CN103769718A (en) | 2014-05-07 |
| CN103769718B true CN103769718B (en) | 2017-01-25 |
Family
ID=50562732
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410071868.0A Active CN103769718B (en) | 2014-02-28 | 2014-02-28 | Automatic battery welding device |
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| Country | Link |
|---|---|
| CN (1) | CN103769718B (en) |
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| WO2023152784A1 (en) * | 2022-02-11 | 2023-08-17 | P.I.T. S.R.L. | Apparatus for forming electrical energy storage devices |
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Effective date of registration: 20180731 Address after: 543000 No. 9, Xing Yu Road, Wuzhou Industrial Park, Wuzhou, the Guangxi Zhuang Autonomous Region. Patentee after: Ramway New Energy Co., Ltd. Address before: No. 3 Rui Yi Road Wuzhou Xingyu building the Guangxi Zhuang Autonomous Region Industrial Park in Wuzhou City Patentee before: Guangxi Ramway Technology Development Co., Ltd. |