CN107617802B - Air pump soldering tin assembly line - Google Patents
Air pump soldering tin assembly line Download PDFInfo
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- CN107617802B CN107617802B CN201710892188.9A CN201710892188A CN107617802B CN 107617802 B CN107617802 B CN 107617802B CN 201710892188 A CN201710892188 A CN 201710892188A CN 107617802 B CN107617802 B CN 107617802B
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Abstract
The invention relates to the field of air pump production, in particular to an air pump soldering tin assembly line which comprises a base and a horizontally arranged rotary table, wherein a driving device is arranged between the base and the rotary table, a plurality of jigs are arranged at the top of the rotary table, all the jigs are arranged along the circumferential direction of the rotary table in a layered manner, a limiting part is arranged at the top of the rotary table, a locking mechanism is arranged at the circle center of the rotary table, and a cleaning device, a first soldering tin device, a second soldering tin device, a third soldering tin device, a fourth soldering tin device and a detection device are arranged at intervals around the circumferential direction of the rotary table. The air pump is placed in the jig, the stepping motor is sequentially conveyed to the positions under the cleaning device, the first tin soldering device, the second tin soldering device, the third tin soldering device, the fourth tin soldering device and the detection mechanism, the cleaning device cleans a workpiece, the first tin soldering device conducts first-step tin soldering, the second tin soldering device conducts second-step tin soldering, the third tin soldering device conducts third tin soldering, the fourth tin soldering device conducts fourth-step tin soldering, and the detection device conducts detection.
Description
Technical Field
The invention relates to the field of air pump production, in particular to an air pump soldering tin assembly line.
Background
Air pumps, i.e. "air pumps", are devices that remove air from an enclosed space or add air to an enclosed space. The air pump is divided into an electric air pump, a manual air pump and a foot-operated air pump. An electric air pump. The air pump using electric power as power can continuously compress air by electric power to generate air pressure. The working principle of the air pump is that the engine drives the air pump crankshaft through two triangular belts so as to drive the piston to pump air, and the pumped air is led into the air storage cylinder through a pipeline.
Nowadays, air pump production is mostly the production of the manual work step by step process, nevertheless do this and consume time and power and production efficiency low, and the long-time repetitive operation of workman produces tired sense easily, leads to the air pump to appear welding less or the risk of rosin joint, leads to the air pump to scrap, extravagant manpower resources and causes unnecessary waste.
Disclosure of Invention
The invention aims to provide an air pump soldering tin assembly line aiming at the defects of the prior art.
In order to solve the above problems, the present invention provides the following technical solutions;
the utility model provides an air pump soldering tin assembly line, includes the carousel that base and level set up, be equipped with between base and the carousel and be used for driving the rotatory drive arrangement of carousel, the top of carousel is equipped with a plurality of tools, and all tools all set up the side that the carousel top is located every tool along the equidistance of carousel circumferencial direction and are equipped with the locating part, and the centre of a circle department of carousel is equipped with the locking mechanism who is used for controlling the locating part, the base top is equipped with cleaning device, first soldering tin device, second soldering tin device, third soldering tin device, fourth soldering tin device and detection device around the circumferencial direction interval of carousel.
Further, cleaning device includes the first support column of vertical setting and fixes the dust absorption subassembly on first support column upper portion, the dust absorption subassembly includes dust absorption pipe and dust absorption pipe support, the dust absorption pipe is located the dust absorption pipe support, and dust absorption pipe support bottom is articulated with support column upper portion.
Further, first soldering tin device, second soldering tin device, third soldering tin device and fourth soldering tin device's structure is the same, and it all includes the second support column of vertical setting, electric jar, soldering tin subassembly and the drive assembly of the vertical removal of drive soldering tin subassembly, the electric jar is located one side that the second support column upper segment is close to the carousel and is connected with the second support column, is equipped with on the slider of electric jar with drive assembly matched with connecting plate, drive assembly is located second support column top and is connected with the second support column, the soldering tin subassembly be located the connecting plate keep away from one side of electric jar and with connecting plate sliding fit.
Further, detection device includes the third support column of vertical setting and fixes the determine module at third support column top, determine module is including the third fixed plate that detects piece and be used for fixed detection piece, one side that detects the piece and be close to the carousel is equipped with the detection pipeline, detection pipeline one end is equipped with the detector, the detector is inlayed in the detection pipeline.
Further, the locating part includes the first limiting plate of vertical setting and the second limiting plate that the level set up, and the second limiting plate is located first limiting plate top and is articulated with first limiting plate, first limiting plate and the articulated department of second limiting plate are equipped with first pivot, the cover is equipped with the torsional spring in the first pivot, and the both ends of torsional spring are contradicted respectively on first limiting plate and second limiting plate.
Furthermore, one end, far away from the jig, of the second limiting plate is provided with a second rotating shaft matched with the locking mechanism.
Furthermore, locking mechanism includes the cylinder of vertical setting and the support frame that is used for fixed cylinder, the output of cylinder is equipped with the depression bar, the one end and the cylinder output fixed connection of depression bar, the other end be equipped with second pivot matched with recess.
Furthermore, the driving device comprises a stepping motor, and an output shaft of the stepping motor is in transmission fit with the turntable.
Furthermore, a material box for placing a workpiece to be processed is arranged beside the base.
Has the advantages that: the air pump tin soldering assembly line is characterized in that an air pump is placed in a jig and is conveyed to the position under a cleaning device through a stepping motor, the cleaning device is used for cleaning a workpiece in the jig, a turntable drives the jig to the position under a first tin soldering device, the first tin soldering device carries out tin soldering on a first welding part on the workpiece, the turntable drives the jig to the position under a second tin soldering device, the second tin soldering device carries out tin soldering on a second welding part on the workpiece, the turntable drives the jig to the position under a third tin soldering device, the third tin soldering device carries out tin soldering on a third welding part on the workpiece, the turntable drives the jig to the position under a fourth tin soldering device, the fourth tin soldering device carries out tin soldering on a fourth welding part on the workpiece, the turntable drives the jig to the position under a detection device, and the detection device detects the welding part on the workpiece.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of the assembly of the limiting member and the locking mechanism according to the present invention;
FIG. 3 is an enlarged view taken at A in FIG. 2 according to the present invention;
FIG. 4 is a schematic view, partly in section, of the present invention;
FIG. 5 is a schematic perspective view of the detecting device of the present invention;
FIG. 6 is a perspective view of the cleaning device of the present invention;
FIG. 7 is a first schematic perspective view of a first soldering apparatus according to the present invention;
FIG. 8 is a second perspective view of the first soldering device of the present invention;
FIG. 9 is a partial perspective view of a first soldering device according to the present invention;
FIG. 10 is an enlarged view taken at B of FIG. 9 in accordance with the present invention;
FIG. 11 is a partial perspective view of a second exemplary embodiment of a first soldering apparatus;
FIG. 12 is a third schematic view of a partial three-dimensional structure of the first soldering device of the present invention;
description of reference numerals: the device comprises a base 1, a material box 1a, a turntable 2, a driving device 3, a jig 4, a limiting piece 5, a first limiting plate 5a, a second limiting plate 5b, a first rotating shaft 5c, a torsion spring 5d, a second rotating shaft 5e, a locking mechanism 6, an air cylinder 6a, a supporting frame 6b, a pressure rod 6c, a cleaning device 7, a first supporting column 7a, a dust suction assembly 7b, a dust suction pipe frame 7b1, a first rotating shaft device 8, a second supporting column 8a, an electric cylinder 8b, a sliding block 8b1, a soldering tin assembly 8c, an adjusting part 8c1, a connecting part 8c2, a soldering tin pen 8c3, a first connecting block 8c4, a second connecting block 8c5, a fixing rod 8c6, an adjusting block 8c7, an adjusting rod 8c8, a connecting piece 8c9, a driving assembly 8d, a first fixing plate 8d1, a second fixing plate 8d2, a motor 8d3, a lead screw 4, a connecting plate 8e, a first baffle 1 and a second baffle 2, the device comprises a second soldering device 9, a third soldering device 10, a fourth soldering device 11, a detection device 12, a third support column 12a, a detection assembly 12b, a detection piece 12b1, a third fixing plate 12b2, a detection pipeline 12b3, a spring 13 and a support bracket 14.
Detailed Description
The following detailed description of specific embodiments of the present invention is made with reference to the accompanying drawings and examples:
an air pump solder assembly line, as shown in figures 1 to 12, is characterized in that; the automatic soldering machine comprises a base 1 and a horizontally arranged rotary table 2, wherein a driving device 3 for driving the rotary table 2 to rotate is arranged between the base 1 and the rotary table 2, a plurality of jigs 4 are arranged at the top of the rotary table 2, all the jigs 4 are arranged at equal intervals along the circumferential direction of the rotary table 2, a limiting part 5 is arranged at the top of the rotary table 2 and beside each jig 4, a locking mechanism 6 for controlling the limiting part 5 is arranged at the circle center of the rotary table 2, a cleaning device 7, a first soldering device 8, a second soldering device 9, a third soldering device 10, a fourth soldering device 11 and a detection device 12 are arranged at intervals along the circumferential direction of the rotary table 2 at the top of the base 1, the rotary table 2 drives the jigs 4 to be under the cleaning device 7 in a working state, the cleaning device 7 is used for cleaning workpieces in the jigs 4, the rotary table 2 drives the jigs 4 to be under the first soldering device 8, and the first soldering device 8 performs, the turntable 2 drives the jig 4 to be under the second tin soldering device 9, the second tin soldering device 9 carries out tin soldering on a second welding part on the workpiece, the turntable 2 drives the jig 4 to be under the third tin soldering device 10, the third tin soldering device 10 carries out tin soldering on a third welding part on the workpiece, the turntable 2 drives the jig 4 to be under the fourth tin soldering device 11, the fourth tin soldering device 11 carries out tin soldering on a fourth welding part on the workpiece, the turntable 2 drives the jig 4 to be under the detection device 12, and the detection device 12 detects the welding part on the workpiece.
First soldering tin device 8, second soldering tin device 9, third soldering tin device 10 and fourth soldering tin device 11 structure are the same, and it all includes the second support column 8a of vertical setting, electric jar 8b, the drive assembly 8d of soldering tin subassembly 8c vertical removal, electric jar 8b is located one side that second support column 8a upper segment is close to carousel 2 and is connected with second support column 8a, is equipped with on electric jar 8 b's the slider 8b1 with drive assembly 8d matched with connecting plate 8e, drive assembly 8d is located second support column 8a top and is connected with second support column 8a, soldering tin subassembly 8c is located connecting plate 8e and keeps away from one side of electric jar 8b and with connecting plate 8e sliding fit.
The driving assembly 8d comprises a first fixing plate 8d1, a second fixing plate 8d2, a motor 8d3 and a screw rod 8d4, the first fixing plate 8d1 is fixedly connected with the top of the second supporting column 8a, the second fixing plate 8d2 is positioned on the top of the first fixing plate 8d1 and is fixedly connected with the first fixing plate 8d1, the motor 8d3 is positioned at one end of the second fixing plate 8d2 far away from the second supporting column 8a, the screw rod 8d4 is positioned at the output end of the motor 8d3 and is connected through a coupling, the screw rod 8d4 penetrates through the connecting plate 8e to be in transmission fit with the soldering tin assembly 8c, and the motor 8d3 drives the screw rod 8d4 to rotate to drive the second baffle 8e2 to vertically move.
Connecting plate 8e includes the first baffle 8e1 of horizontal arrangement and vertical setting second baffle 8e2, first baffle 8e1 is located second baffle 8e2 top, be equipped with the through-hole that supplies lead screw 8d4 to pass on the first baffle 8e1, one side of second baffle 8e2 is equipped with the slide rail that supplies soldering tin subassembly 8c to insert, the opposite side and the slider 8b1 fixed connection of second baffle 8e2, slider 8b1 drives second baffle 8e2 horizontal migration.
The soldering tin assembly 8c comprises an adjusting portion 8c1, a connecting portion 8c2 and a soldering tin pen 8c3, the soldering tin pen 8c3 is located on one side of the adjusting portion 8c1 far away from the second supporting column 8a and is connected with the adjusting portion 8c1, the connecting portion 8c2 comprises a first connecting block 8c4 horizontally arranged and a second connecting block 8c5 vertically arranged, one end of the first connecting block 8c4 is fixedly connected to the upper portion of the second connecting block 8c5, the adjusting portion 8c1 is located on one side of the second connecting block 8c5 and is in plug-in fit with the first connecting block 8c4, the other side of the second connecting block 8c5 is provided with a sliding groove matched with the sliding rail, and the second connecting block 8c5 can vertically move by being matched with the sliding rail.
The adjusting part 8c1 comprises a fixing rod 8c6, an adjusting block 8c7 and an adjusting rod 8c8, one end of the fixing rod 8c6 penetrates through the first connecting block 8c4 and is fixedly connected with the top of the adjusting block 8c7, the adjusting rod 8c8 is located on one side of the adjusting block 8c7 and is in inserted fit with the adjusting block 8c7, a connecting piece 8c9 for connecting the adjusting block 8c7 with the soldering tin pen 8c3 is arranged on the other side of the adjusting block 8c7, the adjusting block 8c7 can vertically move on the adjusting fixing rod 8c6, and when the adjusting block 8c7 rises to a certain height, the top of the adjusting rod 8c8 is abutted against the bottom of the second connecting block 8c 5.
The adjusting rod 8c8 is sleeved with a spring 13, and two ends of the spring 13 respectively abut against the top of the adjusting rod 8c8 and the top of the adjusting block 8c 7.
The second support column 8a is provided with a support bracket 14 for supporting the soldering tin pen 8c3, the bottom of the support bracket 14 is provided with a material bearing box, rosin water is arranged in the material bearing box, and the soldering tin pen 8c3 is driven to be placed in the material bearing box through the matching of the motor 8d3 and the electric cylinder 8b after the soldering tin procedure is completed each time.
Detection device 12 includes the third support column 12a of vertical setting and fixes the determine module 12b at third support column 12a top, determine module 12b includes detection piece 12b1 and third fixed plate 12b2 for fixed detection piece 12b1, one side that detection piece 12b1 is close to carousel 2 is equipped with detection pipeline 12b3, detection pipeline 12b3 one end is equipped with the detector, the detector is inlayed in detection pipeline 12b3, and whether soldering tin of work piece soldering tin department has accomplished to leak welding or not in being used for detecting tool 4.
The locating part 5 includes the first limiting plate 5a of vertical setting and the second limiting plate 5b that the level set up, and second limiting plate 5b is located first limiting plate 5a top and is articulated with first limiting plate 5a, the articulated department of first limiting plate 5a and second limiting plate 5b is equipped with first pivot 5c, the cover is equipped with torsional spring 5d on the first pivot 5c, and the both ends of torsional spring 5d are contradicted respectively on first limiting plate 5a and second limiting plate 5b, and the tension through torsional spring 5d makes second limiting plate 5b keep the work piece to in the tool 4 to be the locking state all the time.
One end, far away from tool 4, of second limiting plate 5b is equipped with second pivot 5e with locking mechanism 6 matched with, and locking mechanism 6 adjusts second limiting plate 5b through second pivot 5e and carries on spacingly to the work piece in the tool 4.
The driving device 3 comprises a stepping motor, an output shaft of the stepping motor is in transmission fit with the turntable 2, and the stepping motor drives the jig 4 on the turntable 2 to reach a designated position.
The material box 1a used for placing a workpiece to be processed is arranged beside the base 1, and the material box 1a is used for supporting the workpiece.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so that any minor modifications, equivalent changes and modifications made to the above embodiment according to the technical spirit of the present invention are within the technical scope of the present invention.
Claims (6)
1. An air pump tin soldering assembly line is characterized in that a welding line body is arranged on the air pump tin soldering assembly line; the device comprises a base (1) and a turntable (2) which is horizontally arranged, wherein a driving device (3) for driving the turntable (2) to rotate is arranged between the base (1) and the turntable (2), a plurality of jigs (4) are arranged at the top of the turntable (2), all the jigs (4) are arranged at equal intervals along the circumferential direction of the turntable (2), a limiting part (5) is arranged at the top of the turntable (2) and beside each jig (4), a locking mechanism (6) for controlling the limiting part (5) is arranged at the circle center of the turntable (2), and cleaning devices (7), a first tin soldering device (8), a second tin soldering device (9), a third tin soldering device (10), a fourth tin soldering device (11) and a detection device (12) are arranged at intervals along the circumferential direction of the turntable (2) at the top of the base (1);
the limiting piece (5) comprises a first limiting plate (5 a) which is vertically arranged and a second limiting plate (5 b) which is horizontally arranged, the second limiting plate (5 b) is positioned at the top of the first limiting plate (5 a) and is hinged with the first limiting plate (5 a), a first rotating shaft (5 c) is arranged at the hinged position of the first limiting plate (5 a) and the second limiting plate (5 b), a torsion spring (5 d) is sleeved on the first rotating shaft (5 c), and two ends of the torsion spring (5 d) respectively abut against the first limiting plate (5 a) and the second limiting plate (5 b); one end, far away from the jig (4), of the second limiting plate (5 b) is provided with a second rotating shaft (5 e) matched with the locking mechanism (6);
locking mechanism (6) are including cylinder (6 a) of vertical setting and support frame (6 b) for fixed cylinder (6 a), the output of cylinder (6 a) is equipped with depression bar (6 c), the one end and cylinder (6 a) output fixed connection of depression bar (6 c), the other end be equipped with second pivot (5 e) matched with recess.
2. The pump soldering assembly line according to claim 1, wherein; cleaning device (7) include vertical first support column (7 a) that sets up and fix dust absorption subassembly (7 b) on first support column (7 a) upper portion, dust absorption subassembly (7 b) are including dust absorption pipe and dust absorption pipe support (7 b 1), the dust absorption pipe is located dust absorption pipe support (7 b 1), and dust absorption pipe support (7 b 1) bottom is articulated with support column upper portion.
3. The pump soldering assembly line according to claim 1, wherein; the first soldering device (8), the second soldering device (9), the third soldering device (10) and the fourth soldering device (11) have the same structure, which comprises a second support column (8 a), an electric cylinder (8 b), a soldering tin component (8 c) and a driving component (8 d) for driving the soldering tin component (8 c) to vertically move, electric cylinder (8 b) are located one side that second support column (8 a) upper segment is close to carousel (2) and are connected with second support column (8 a), be equipped with on slider (8 b 1) of electric cylinder (8 b) with drive assembly (8 d) matched with connecting plate (8 e), drive assembly (8 d) are located second support column (8 a) top and are connected with second support column (8 a), soldering tin subassembly (8 c) are located one side that electric cylinder (8 b) was kept away from in connecting plate (8 e) and with connecting plate (8 e) sliding fit.
4. The pump soldering assembly line according to claim 1, wherein; detection device (12) include vertical third support column (12 a) that sets up and fix in detection module (12 b) at third support column (12 a) top, detection module (12 b) include detection piece (12 b 1) and third fixed plate (12 b 2) for fixed detection piece (12 b 1), one side that detection piece (12 b 1) is close to carousel (2) is equipped with detection pipeline (12 b 3), detection pipeline (12 b 3) one end is equipped with the detector, the detector is inlayed in detection pipeline (12 b 3).
5. The pump soldering assembly line according to claim 1, wherein; the driving device (3) comprises a stepping motor, and an output shaft of the stepping motor is in transmission fit with the turntable (2).
6. The pump soldering assembly line according to claim 1, wherein; a material box (1 a) for placing a workpiece to be processed is arranged beside the base (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710892188.9A CN107617802B (en) | 2017-09-27 | 2017-09-27 | Air pump soldering tin assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710892188.9A CN107617802B (en) | 2017-09-27 | 2017-09-27 | Air pump soldering tin assembly line |
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| Publication Number | Publication Date |
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| CN107617802A CN107617802A (en) | 2018-01-23 |
| CN107617802B true CN107617802B (en) | 2020-06-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710892188.9A Active CN107617802B (en) | 2017-09-27 | 2017-09-27 | Air pump soldering tin assembly line |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108890284B (en) * | 2018-08-14 | 2019-10-29 | 温州大学激光与光电智能制造研究院 | The assemble method of electric air pump pump cover |
Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202185246U (en) * | 2011-07-18 | 2012-04-11 | 尤今 | Welding fume purification equipment |
| CN103464857B (en) * | 2013-08-29 | 2016-02-17 | 杭州电子科技大学 | A kind of rotating-disc type automatic brazing machine |
| CN203566032U (en) * | 2013-11-29 | 2014-04-30 | 东莞市立迪电子科技有限公司 | Automatic tin soldering equipment with manipulator |
| CN103769718B (en) * | 2014-02-28 | 2017-01-25 | 广西睿奕科技发展有限公司 | Automatic battery welding device |
| CN204486974U (en) * | 2015-01-05 | 2015-07-22 | 东莞启益电器机械有限公司 | Automatic tin machine |
| CN105312712B (en) * | 2015-10-27 | 2017-09-12 | 苏州和瑞科自动化科技有限公司 | A kind of upper tin main frame of relay terminal provided with cleaning station |
| CN206065603U (en) * | 2016-01-07 | 2017-04-05 | 苏州市璟硕自动化设备有限公司 | LEDbulb lamp automatic tin welding machine |
| CN105583622B (en) * | 2016-03-09 | 2018-05-04 | 深圳市兴禾自动化有限公司 | A kind of automatic assembly line of power supply and its packaging technology |
| CN205684868U (en) * | 2016-04-29 | 2016-11-16 | 祝杰 | A kind of High Precision Automatic soldering apparatus |
| CN205760199U (en) * | 2016-05-29 | 2016-12-07 | 张爱峰 | One simply and efficiently welds fume purifier |
| CN106964865B (en) * | 2017-04-21 | 2019-05-03 | 乐清野岛机电有限公司 | A kind of low-voltage circuit breaker electromagnetic coil assembly is welded system and welding method |
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Effective date of registration: 20200420 Address after: 314200 room 609, building 7, Nanyuan world trade garden, Danghu street, Pinghu City, Jiaxing City, Zhejiang Province Applicant after: Pinghu Chaokai Technology Co.,Ltd. Address before: 315500 Liansheng Village, Jiushan Industrial Park, Xikou Town, Fenghua District, Ningbo City, Zhejiang Province Applicant before: NINGBO SONGSHANG PNEUMATIC Co.,Ltd. |
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Effective date of registration: 20221114 Address after: 323600 No.5, Lixin Road, Bailongshan street, Yunhe County, Lishui City, Zhejiang Province Patentee after: ZHEJIANG DONGTAI VALVE Co.,Ltd. Address before: 314200 room 609, building 7, Nanyuan world trade garden, Danghu street, Pinghu City, Jiaxing City, Zhejiang Province Patentee before: Pinghu Chaokai Technology Co.,Ltd. |