CN212349532U - Visual detection equipment for elastic sheet - Google Patents
Visual detection equipment for elastic sheet Download PDFInfo
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- CN212349532U CN212349532U CN202021150318.5U CN202021150318U CN212349532U CN 212349532 U CN212349532 U CN 212349532U CN 202021150318 U CN202021150318 U CN 202021150318U CN 212349532 U CN212349532 U CN 212349532U
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Abstract
The utility model discloses a visual inspection equipment for shell fragment, at least including swivel work head, conveyor and with the corresponding complex correcting unit of swivel work head, at least one go up visual inspection device, horizontal visual inspection device, reclaimer manipulator and climbing mechanism, be provided with a plurality of positioning jig that are used for settling the product on the swivel work head, conveyor is last to be provided with the first transport interval that is used for carrying qualified product and to carry the second transport interval that is used for carrying unqualified product. The utility model discloses can realize comprehensive, accurate automated inspection to the shell fragment on the product, easy operation, convenience, low in labor strength has effectively saved manpower and time, detects the precision height, is difficult for producing the erroneous judgement, neglects to examine etc to improve the whole quality and the yield of product, production efficiency is high, output is high, has reduced manufacturing cost.
Description
Technical Field
The utility model relates to a check out test set especially relates to a visual detection equipment for shell fragment.
Background
With the continuous progress of society and the rapid development of science and technology, the market has higher and higher demands on a plurality of products, so that the market demands can be met by not only ensuring the product quality but also improving the production efficiency. At present, for power adapters of electronic products such as mobile phones, notebook computers, tablet computers, bluetooth headsets and the like, a conductive elastic sheet with a matched plug is usually riveted in the power adapter, and after the elastic sheet is riveted on a shell of the power adapter, the elastic sheet needs to be correspondingly detected to detect whether the elastic sheet is deformed in the horizontal direction, whether the elastic sheet is deformed in the vertical direction, whether the riveting point state is OK, whether the power adapter is assembled in place and the like. However, for the detection of the elastic sheet, the traditional manual visual inspection mode has the disadvantages of inconvenient operation, low detection precision, large labor amount, high labor intensity, long-time work, easy fatigue of human eyes, easy generation of misjudgment, missed detection and the like, more manpower occupation, long time consumption and inconvenience for production management and control, thereby influencing the overall quality and yield of products, having low production efficiency, low yield, high production cost and reducing the competitiveness of the products.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a visual detection equipment for shell fragment can solve at least one among the above-mentioned technical problem, the technical scheme of the utility model as follows:
a visual detection equipment for shell fragment, at least, including swivel work head, conveyor reaches the correcting unit with the corresponding complex of swivel work head, at least one goes up visual detection device, horizontal visual detection device, reclaimer manipulator and climbing mechanism, be provided with a plurality of positioning jig that are used for settling the product on the swivel work head, climbing mechanism can upwards jack-up positioning jig so that positioning jig and last visual detection device correspond the cooperation, be provided with the first conveying interval that is used for carrying qualified product on the conveyor and carry the second conveying interval that is used for carrying unqualified product, reclaimer manipulator can distinguish the product after detecting and put into first conveying interval and second conveying interval.
In some embodiments, the upper visual inspection device has a first camera located above the positioning jig, and the horizontal visual inspection device has a second camera arranged horizontally.
In some embodiments, the calibration device includes a pressing block and a first lifting mechanism for pushing the pressing block to move up and down.
In some embodiments, the jacking mechanism comprises a top block and a second lifting mechanism pushing the top block to move up and down.
In some embodiments, the material taking manipulator comprises a third lifting mechanism for driving the material clamping assembly to move up and down for clamping the product, and a first linear motion mechanism for driving the third lifting mechanism to move horizontally.
In some embodiments, the clamping assembly includes a first pneumatic clamping jaw, and the two clamping jaws of the first pneumatic clamping jaw are respectively provided with a clamping block.
In some embodiments, the conveying device comprises a belt conveyor, which is provided with a partition along the conveying direction of its conveying belt, the two sides of the partition forming a first conveying section and a second conveying section.
In some embodiments, the positioning jig is provided with a first positioning groove for matching with the product.
In some embodiments, the jacking mechanism is located below the upper visual detection device, the rotary workbench is provided with a first avoidance through hole corresponding to the jacking mechanism, the first avoidance through hole is located below the positioning jig, the jacking mechanism can upwards jack the positioning jig rotating to the upper side of the jacking mechanism, and the positioning jig and the rotary workbench are connected through the first elastic mechanism so that the positioning jig can automatically reset downwards.
In some embodiments, the rotary worktable comprises a first rotary table and a first driving mechanism for driving the first rotary table to rotate, the positioning jig is arranged in the circumferential direction of the first rotary table, and the first avoiding through hole is arranged on the first rotary table.
The utility model has the advantages that: in the using process, a product to be detected is positioned and placed on a positioning jig of a rotary workbench, the rotary workbench rotates to enable the positioning jig to be correspondingly matched with a correction device, an upper visual detection device, a horizontal visual detection device and a material taking manipulator in sequence, the correction device can flatten and correct the product on the positioning jig to ensure that the product is accurately and stably positioned on the positioning jig, the upper visual detection device and the horizontal visual detection device can respectively detect the elastic sheets on the product, detect whether the elastic sheets are deformed in the horizontal direction, whether the elastic sheets are deformed in the vertical direction, whether the riveting point state is OK, whether the product is assembled in place and the like, when the positioning jig is correspondingly matched with the upper visual detection device, a jacking mechanism can jack the positioning jig upwards by a proper height to enable the upper visual detection device to accurately detect the elastic sheets on the product, and according to the detection result, the material taking manipulator distinguishes qualified products and unqualified products and puts the qualified products into the first conveying interval and the second conveying interval of the conveying device, and the conveying device conveys the products to the next work station, so that the elastic pieces on the products are comprehensively and accurately and automatically detected.
In addition, in the technical solutions of the present invention, the technical solutions can be implemented by adopting conventional means in the art, which are not specifically described.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a perspective view of a visual inspection apparatus for a spring plate according to an embodiment of the present invention.
Fig. 2 is a perspective view of the visual inspection device for elastic sheet removing rack according to an embodiment of the present invention.
Fig. 3 is a first perspective view of a rotary table according to an embodiment of the present invention.
Fig. 4 is a second perspective view of the rotary table according to an embodiment of the present invention.
Fig. 5 is a perspective view of a correction device according to an embodiment of the present invention.
Fig. 6 is a perspective view of an upper visual inspection device according to an embodiment of the present invention.
Fig. 7 is a perspective view of a horizontal visual inspection device according to an embodiment of the present invention.
Fig. 8 is a perspective view of a material taking manipulator according to an embodiment of the present invention.
Fig. 9 is a perspective view of a jacking mechanism according to an embodiment of the present invention.
Fig. 10 is a perspective view of a conveying apparatus according to an embodiment of the present invention.
Fig. 11 is a perspective view of a positioning jig and a mounting plate according to an embodiment of the present invention.
Fig. 12 is a sectional view of a positioning jig and a mounting plate according to an embodiment of the present invention.
The reference numerals in the drawings indicate that the rotary table 1, the first avoidance through hole 101, the first rotary table 11, the first driving mechanism 12, the hollow rotary table 121, the first motor 122, the first elastic mechanism 13, the guide pillar 131, the first spring 132, the stop block 133, the fixed disc 14, the support pillar 15, the second light source 16, the support 17, the mounting plate 18, the correcting device 2, the press block 21, the first lifting mechanism 22, the third support 23, the connecting seat 24, the upper visual inspection device 3, the first camera 31, the first support 32, the first light source 33, the horizontal visual inspection device 4, the second camera 41, the second support 42, the material taking manipulator 5, the material clamping assembly 51, the first pneumatic clamping jaw 511, the clamping block 512, the first groove body 513, the third lifting mechanism 52, the first linear motion mechanism 53, the fifth support 54, the lifting mechanism 6, the top block 61, the first avoidance groove 611, the second lifting mechanism 62, the fourth support 63, conveying device 7, a first conveying interval 701, a second conveying interval 702, a belt conveyor 71, a fixing frame 711, a partition plate 72, a second motor 73, a speed regulator 74, a first connecting plate 75, a first baffle 76, a positioning jig 8, a first positioning groove 81, a second avoiding through hole 82, a second avoiding groove 83, a first notch 84, a guide through hole 85, a second groove body 86, a guide sleeve 87, a rack 9, a working bottom plate 91, a caster 92 with an adjusting block, an upper shell 93, a multilayer warning lamp 94 and a safety grating 95.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are merely illustrative of but not limiting of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", "both ends", "both sides", "bottom", "top", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the elements referred to must have a specific orientation or be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "upper," "lower," "primary," "secondary," and the like are used for descriptive purposes only and may be used for purposes of simplicity in more clearly distinguishing between various components and not to indicate or imply relative importance.
In the description of the present invention, it should be noted that, unless explicitly stated or limited otherwise, the terms "mounted," "connected" and "connected" are to be interpreted broadly, and may be, for example, fixedly connected, detachably connected, integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected through an intermediate medium, or connected to each other inside two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
FIG. 1 is a perspective view of a visual inspection apparatus for spring plate according to an embodiment of the present invention, FIG. 2 is a perspective view of a visual inspection apparatus for spring plate removing frame according to an embodiment of the present invention, FIG. 3 is a first perspective view of a rotary table according to an embodiment of the present invention, FIG. 4 is a second perspective view of a rotary table according to an embodiment of the present invention, FIG. 5 is a perspective view of a correcting device according to an embodiment of the present invention, FIG. 6 is a perspective view of an upper visual inspection device according to an embodiment of the present invention, FIG. 7 is a perspective view of a horizontal visual inspection device according to an embodiment of the present invention, FIG. 8 is a perspective view of a material-taking manipulator according to an embodiment of the present invention, FIG. 9 is a perspective view of a jacking mechanism according to an embodiment of the present invention, fig. 10 is a perspective view of a conveying device according to an embodiment of the present invention, fig. 11 is a perspective view of a positioning jig and a mounting plate according to an embodiment of the present invention, and fig. 12 is a cross-sectional view of a positioning jig and a mounting plate according to an embodiment of the present invention.
Example (b):
as shown in fig. 1 to 12, a visual inspection device for a spring plate is mainly used for detecting whether the spring plate is deformed in the horizontal direction, whether the spring plate is deformed in the vertical direction, whether the riveting point state is OK, whether the spring plate is assembled in place, and the like after the spring plate is riveted on a shell of a power adapter in the production process of a power adapter for electronic products such as a mobile phone, a notebook computer, a tablet computer, a bluetooth headset, and the like. The visual detection equipment generally comprises a rack 9, at least a rotary workbench 1 is arranged on a working bottom plate 91 of the rack 9, a conveying device 7 and a correcting device 2 correspondingly matched with the rotary workbench 1, at least one upper visual detection device 3, a horizontal visual detection device 4, a material taking manipulator 5 and a jacking mechanism 6 are arranged on the rotary workbench 1, a plurality of positioning jigs 8 used for placing products are arranged on the rotary workbench 1, a first conveying interval 701 used for conveying qualified products and a second conveying interval 702 used for conveying unqualified products are arranged on the conveying device 7, and according to the detection result, the material taking manipulator 5 can distinguish the qualified products and the unqualified products and place the qualified products and the unqualified products into the first conveying interval 701 and the second conveying interval 702 of the conveying device 7. In order to be applicable to the detection of more products, go up visual detection device 3 and need with the certain height of tool jacking to the detection of some products, when positioning jig 8 and last visual detection device 3 correspond the cooperation, climbing mechanism 6 upwards jacks up suitable height with positioning jig 8 so that visual detection device 3 detects the shell fragment on the product accurately to can adapt to the detection of different grade type product, the range of application is wide.
Go up visual detection device 3's quantity and arrange according to specific product, detection project how much and decide, to the detection area great, shell fragment position distance great, rivet some degree of depth different, rivet some distribution on different horizontal planes the first grade condition, adopt a plurality of visual detection device 3 of going up to detect respectively usually, detect more accurately, the precision is higher. The quantity and the arrangement of positioning jig 8 are decided according to specific conditions, generally, a plurality of positioning jig 8 are uniformly distributed along the circumferential direction of rotary worktable 1, different positioning jig 8 can be simultaneously and respectively matched with feeding station, correcting device 2, upper visual detection device 3, horizontal visual detection device 4 and material taking manipulator 5 correspondingly, each station can be simultaneously and independently carried out, and the efficiency is higher.
The upper visual inspection device 3 has a first camera 31 located above the positioning jig 8, the first camera 31 is mounted on a first bracket 32, the horizontal visual inspection device 4 has a second camera 41 horizontally arranged, the second camera 41 is mounted on a second bracket 42, and the first bracket 32 and the second bracket 42 are mounted on a working bottom plate 91 of the frame 9. The first camera 31 and the second camera 41 can adopt CCD cameras which are small in size, light in weight, free of magnetic field influence, resistant to vibration and good in impact, the first support can be further provided with a first light source 33 which is correspondingly matched with the first camera 31, such as a coaxial light source, an annular light source, a backlight source and the like, a better detection environment can be provided through the light source, and the detection precision is higher.
The first lifting mechanism 22 can adopt a cylinder, an oil cylinder, an electric cylinder, a linear module and the like, and generally adopts a cylinder mode, so that the structure is simple and compact, the installation and the maintenance are convenient, and the safety, the environmental protection and the like are realized. First elevating system 22 is the cylinder, for example takes guide arm cylinder, slip table cylinder etc. and first elevating system 22 passes through connecting seat 24 and is connected with briquetting 21, and it is more convenient to operate, can make the more even atress of briquetting 21, flattens the correction to the product on the positioning jig 8 better.
Briquetting 21 can adopt the excel power to glue, rubber, silica gel, have materials such as suitable elastic polyurethane, engineering plastics and make to can prevent to damage products etc., still have certain cushioning effect, it is safer, reliable, for example can adopt the excel power to glue, the excel power is glued also to be called polyurethane PU elastomer, has the rigidity of plastics, has the elasticity of rubber again, has advantages such as buffering, silence, shock attenuation, wear-resisting, high temperature resistant, easily processing.
The jacking mechanism 6 comprises a jacking block 61 and a second lifting mechanism 62 for pushing the jacking block 61 to move up and down, the second lifting mechanism 62 is installed on a fourth support 63, and the fourth support 63 is installed on a working bottom plate 91 of the frame 9. To the product that needs will jack a take the altitude and detect, when positioning jig 8 and last visual detection device 3 correspond the cooperation, second elevating system 62 promotes kicking block 61 upward movement to kicking block 61 promotes positioning jig 8 upward movement to suitable height so that last visual detection device 3 accurately detects the shell fragment on the product. Second elevating system 62 can adopt modes such as cylinder, hydro-cylinder, electric cylinder, sharp module, adopts the mode of cylinder usually, for example take guide arm cylinder, slip table cylinder etc. simple structure, compactness, installation, maintenance convenience, safety, environmental protection etc..
The top block 61 can also be provided with a first avoiding groove 611 used for corresponding matching with a product on the positioning jig 8, for example, the first avoiding groove 611 can avoid pins of a power adapter product, and the structure is more compact and stable.
The material taking manipulator 5 comprises a third lifting mechanism 52 and a first linear motion mechanism 53, wherein the third lifting mechanism 52 is used for driving the material clamping assembly 51 to move up and down, the first linear motion mechanism 53 is used for driving the third lifting mechanism 52 and the material clamping assembly 51 to move horizontally integrally, the first linear motion mechanism 53 is mounted on an upper fifth support 54, the fifth support 54 is mounted on a working bottom plate 91 of the rack 9, the first linear motion mechanism 53 pushes the third lifting mechanism 52 and the material clamping assembly 51 to move horizontally integrally so that the material clamping assembly 51 can be located above the positioning jig 8, the first conveying section 701 and the second conveying section 702 respectively, and the third lifting mechanism 52 pushes the material clamping assembly 51 to move up and down to clamp and place the product.
The third lifting mechanism 52 can adopt a cylinder, an oil cylinder, an electric cylinder, a linear module and the like, and generally adopts a cylinder, such as a cylinder with a guide rod, a sliding table cylinder and the like, and has the advantages of simple and compact structure, convenient installation and maintenance, safety, environmental protection and the like. The first linear motion mechanism 53 may adopt a cylinder, an oil cylinder, an electric cylinder, a linear module, etc., for example, a linear module, which has high and stable motion precision and convenient control, and the first linear motion mechanism 53 may also adopt a motor through belt transmission, chain transmission, gear transmission, etc.
The clamping assembly 51 comprises a first pneumatic clamping jaw 511, wherein two clamping blocks 512 are respectively arranged on two clamping jaws of the first pneumatic clamping jaw 511, and the first pneumatic clamping jaw 511 clamps and places corresponding products by pushing the two clamping blocks 512 to move in the horizontal direction so that the two clamping blocks 512 clamp or release the products. The pneumatic clamping jaw is also called a pneumatic finger or a pneumatic clamping finger, is an actuating device which uses compressed air as power and is used for clamping or grabbing a workpiece, can effectively improve the production efficiency and the safety of work, adopts the pneumatic finger, and has simple structure and good clamping effect. The two clamping blocks 512 are further provided with first grooves 513 respectively for matching with products, so that the corresponding products can be better clamped.
The conveying device 7 comprises a belt conveyor 71, the belt conveyor 71 is provided with a partition plate 72 along the conveying direction of a conveying belt of the belt conveyor 71, two sides of the partition plate 72 form a first conveying section 701 and a second conveying section 702, the partition plate 72 is mounted on a fixing frame 711 of the belt conveyor 71 through a plurality of first connecting plates 75, the fixing frame 711 is mounted on a working bottom plate 91 of the frame 9, the belt conveyor 71 is driven by a second motor 73, and the second motor 73 drives the belt conveyor 71 usually through a belt transmission mode, a chain transmission mode and the like. The belt conveyor 71 is provided with the first baffle plates 76 along the two ends of the conveying belt respectively, the first baffle plates 76 are convenient for limiting conveyed products, the conveyed products can be prevented from accidentally sliding down, and the belt conveyor is safer and more reliable. The fixing frame 711 of the belt conveyor 71 can also be provided with a speed regulator 74, so that the conveying speed of the belt conveyor 71 can be regulated and controlled conveniently.
The jacking mechanism 6 can be arranged on the rotary worktable 1 and rotate along with the positioning jig 8, and the jacking mechanism 6 can also be arranged on the working bottom plate 91 of the frame 9. Climbing mechanism 6 is installed on the work bottom plate 91 of frame 9, and climbing mechanism 6 is located the below of last visual detection device 3, is provided with on swivel work head 1 can dodge through-hole 101 with climbing mechanism 6 is corresponding, and first dodge through-hole 101 is located the below of positioning jig 8, and positioning jig 8 is connected through first elastic mechanism 13 with swivel work head 1. When positioning jig 8 rotated to and last visual detection device 3 corresponding cooperation, climbing mechanism 6 was located the first below of dodging through-hole 101, to the product that needs detected with the jacking altitude, climbing mechanism 6's second elevating system 62 can promote kicking block 61 and pass the first product of dodging through-hole 101 position with positioning jig 8 certain height of jack-up, so that last visual detection device 3 detects the shell fragment of product accurately, after the detection was accomplished, climbing mechanism 6 gets back to initial position, can make positioning jig 8 can automatic re-setting downwards through first elastic mechanism 13.
Be provided with on positioning jig 8 and be used for with product matched with first constant head tank 81, corresponding product can be accurate, stably fix a position and place in first constant head tank 81, still be provided with on positioning jig 8 and be used for dodging through-hole 82 with product matched with second, dodge through-hole 82 for example the second and can dodge participating in of power adapter product, the structure is compacter, stable. Generally, the second avoidance through hole 82 is communicated with the first avoidance through hole 101, the positioning jig 8 can generally adopt POM, POM (polyoxymethylene) is known as "super steel" or "racing steel", and has the advantages of high mechanical strength, high rigidity, self-lubrication, good environmental resistance, good wear resistance and the like, and no damage to products is generated, and the positioning jig 8 can also adopt other suitable materials in the prior art.
The positioning fixture 8 is provided with a second avoiding groove 83 capable of being matched with the two clamping blocks 512 of the clamping assembly 51, the second avoiding groove 83 is communicated with the first positioning groove 81, and the two clamping blocks 512 of the clamping assembly 51 can be clamped and positioned on the product in the first positioning groove 81 conveniently through the second avoiding groove 83. Positioning jig 8 is provided with the first breach 84 that can correspond the complex with horizontal visual detection device 4, and first breach 84 and first locating slot 81 intercommunication are convenient for horizontal visual detection device 4 more accurate, detect the product on the positioning jig 8 comprehensively through first breach 84.
The rotary workbench 1 comprises a first rotary table 11, the first rotary table 11 is driven by a first driving mechanism 12, positioning fixtures 8 are arranged in the circumferential direction of the first rotary table 11, first avoidance through holes 101 are formed in the first rotary table 11, a plurality of positioning fixtures 8 are generally uniformly distributed in the circumferential direction of the first rotary table 11, a mounting plate 18 matched with the positioning fixtures 8 is generally arranged on the first rotary table 11, and the mounting plate 18 is also provided with through holes matched with the first avoidance through holes 101. The second driving mechanism includes a hollow rotary table 121, the hollow rotary table 121 is driven by a first motor 122, the hollow rotary table 121 drives the first rotary table 11 to rotate, and the hollow rotary table 121 is mounted on the work base plate 91 of the frame 9 or may be mounted on the support 17. The carousel of cavity revolving stage 121 is hollow structure, the carousel of cavity revolving stage 121 is supported so that the carousel can bear various moments such as radial, axial, topple by a set of accurate cross roller bearing, first motor 122 is connected at the carousel side, first motor 122 can be servo motor, step motor etc., cross roller bearing's outer lane is connected with first carousel 11, first motor 122 passes through the outer lane rotation of drive cross roller bearing such as gear drive to drive first carousel 11 rotatory, and is efficient, the precision is high, the rigidity is high, bear stably etc.
The hollow rotating platform 121 is coaxial with the first rotating platform 11, a through hole for the support column 15 to pass through is formed in the center of the first rotating platform 11, the support column 15 can pass through the center through hole of the first rotating platform 11 and the hollow rotating platform 121 and is fixed on the working bottom plate 91 of the frame 9, a fixed disk 14 is arranged at the upper end of the support column 15, the fixed disk 14 is generally located above the first rotating platform 11, and a second light source 16, such as a backlight source and the like, can be arranged on the fixed disk 14 and correspondingly matched with the horizontal visual detection device 4, so that the detection accuracy of the horizontal visual detection device 4 is better ensured.
The first elastic mechanism 13 includes a guide pillar 131 arranged along the vertical direction, the lower end of the guide pillar 131 is fixed on the mounting plate 18, the positioning fixture 8 is provided with a guide through hole 85 matched with the guide pillar 131, the guide pillar 131 is sleeved with a first spring 132, the top of the guide pillar 131 is provided with a limit block 133 matched with the upper end of the first spring 132, the outer diameter of the first spring 132 is larger than the diameter of the guide through hole 85, and the lower end of the first spring 132 is pressed against the positioning fixture 8. When the jacking mechanism 6 pushes the positioning jig 8 to move upwards, the guide through hole 85 slides relatively along the guide post 131, meanwhile, the first spring 132 is compressed, and after the jacking mechanism 6 returns to the initial position, the first spring 132 pushes the positioning jig 8 to automatically reset through the elastic restoring force, so that the positioning jig 8 can move up and down stably and reliably. The guide sleeve 87 matched with the guide pillar 131 can be further arranged in the guide through hole 85, the second groove body 86 matched with the first spring 132 can be further arranged at one end, close to the limiting block 133, of the guide through hole 85, the diameter of the second groove body 86 is larger than that of the guide through hole 85, and therefore the first spring 132 can be partially or completely located in the second groove body 86, and the structure is more compact and stable.
The bottom of frame 9 can be provided with the area and transfer the whole block truckle 92, sets up area and transfer the whole block truckle 92 respectively at four extreme angle departments of frame 9 bottom usually, is convenient for move equipment wholly and leveling through area and transfer the whole block truckle 92, and convenient operation has improved the flexibility and the stability of equipment. The frame 9 is further provided with an upper shell 93, and the feeding station, the correcting device 2, the upper visual detection device 3, the horizontal visual detection device 4, the material taking manipulator 5, the conveying device 7 and the like are all located in the upper shell 93, so that the machine is safer and more reliable. The upper housing 93 may further be provided with a multi-layer warning light 94, where the multi-layer warning light 94 is also called a multi-layer signal light, an indicator light, an industrial signal light or a tower light, and is generally used for industrial production equipment and transmission control operations, and mainly transmits the equipment status or the transmission status as visual and audio signals to machine operators, technicians, production managers and plant personnel, and the safety of the equipment is improved by providing the multi-layer warning light 94. The feeding station of the rotary workbench 1 can be further provided with a safety grating 95, so that the rotary workbench is safer and more reliable.
In the using process, a product to be detected is positioned and placed on a positioning jig 8 of a rotary workbench 1, the rotary workbench 1 rotates to enable the positioning jig 8 to be matched with a correcting device 2, an upper visual detection device 3, a horizontal visual detection device 4 and a material taking manipulator 5 in sequence, the correcting device 2 firstly flattens and corrects the product on the positioning jig 8 to ensure that the product is accurately and stably positioned on the positioning jig 8, then the upper visual detection device 3 and the horizontal visual detection device 4 respectively detect the elastic sheets on the product in sequence, detect whether the elastic sheets are deformed in the horizontal direction, whether the elastic sheets are deformed in the vertical direction, whether the riveting point state is OK, whether the product is assembled in place and the like, when the positioning jig 8 is matched with the upper visual detection device 3 in sequence, for the product which needs to be jacked to a certain height for detection, the jacking mechanism 6 jacks up the positioning jig 8 to a proper height, go up visual inspection device 3 and detect the shell fragment on the product again accurately, can also make positioning jig 8 automatically reset downwards through first elastic mechanism 13, according to the result that detects, material taking manipulator 5 puts into conveyor 7's first conveying interval 701 and second conveying interval 702 with qualified product and unqualified product differentiation, and conveyor 7 sends the product to next work station again to the realization is to the comprehensive, accurate automated inspection of the shell fragment on the product.
Compared with the prior art, the utility model has the advantages that: the power adapter suitable for cell-phone, notebook computer, panel computer, electronic product such as bluetooth headset is in process of production, the shell fragment riveting back on power adapter's casing, shell fragment on to the product carries out comprehensively, accurately automated inspection, and is simple in operation, and convenient, low in labor strength, manpower and time have effectively been saved, it is high to detect the precision, difficult production erroneous judgement, leak hunting etc., thereby the overall quality and the yield of product have been improved, high production efficiency, output is high, be convenient for automatic production and production management and control of being qualified for next round of competitions, manufacturing cost has been reduced, also can be applied to the detection of other products of similar structure, the range of application is wide, the competitiveness of product has been strengthened.
The foregoing are only embodiments of the present invention, which are not intended to limit the scope of the present invention, and it should be understood that modifications and substitutions can be made by those skilled in the art without departing from the inventive concept, and all such modifications and substitutions are intended to be included within the scope of the appended claims. In this case all the details may be replaced with equivalent elements, and the materials, shapes and dimensions may be any.
Claims (10)
1. A visual detection equipment for shell fragment, characterized in that, at least including swivel work head (1), conveyor (7) and with corresponding complex correcting unit (2) of swivel work head (1), at least one go up visual detection device (3), horizontal visual detection device (4), reclaimer manipulator (5) and climbing mechanism (6), be provided with a plurality of positioning jig (8) that are used for settling the product on swivel work head (1), climbing mechanism (6) can with positioning jig (8) jack-up make that positioning jig (8) with go up the corresponding cooperation of visual detection device (3), be provided with on conveyor (7) and be used for carrying the first conveying interval (701) of qualified product and be used for carrying the second conveying interval (702) of unqualified product, reclaimer manipulator (5) can distinguish the product after detecting and put into first conveying interval (701) with the second conveying interval (701) The interval (702).
2. The visual inspection equipment for shrapnel according to claim 1, characterized in that, the upper visual inspection device (3) has a first camera (31) above the positioning fixture (8), and the horizontal visual inspection device (4) has a second camera (41) horizontally arranged.
3. The visual inspection device for shrapnel according to claim 1, characterized in that the correction device (2) comprises a pressing block (21) and a first lifting mechanism (22) for pushing the pressing block (21) to move up and down.
4. The visual inspection device for shrapnel according to claim 1, characterized in that the jacking mechanism (6) comprises a top block (61) and a second lifting mechanism (62) for pushing the top block (61) to move up and down.
5. The visual inspection equipment for shrapnel as claimed in claim 1, wherein the material taking manipulator (5) comprises a material clamping component (51) for clamping a product, a third lifting mechanism (52) for driving the material clamping component (51) to move up and down, and a first linear motion mechanism (53) for driving the third lifting mechanism (52) to move horizontally.
6. The visual inspection device for shrapnel according to claim 5, characterized in that the clamping assembly (51) comprises a first pneumatic clamping jaw (511), and clamping blocks (512) are respectively arranged on two clamping jaws of the first pneumatic clamping jaw (511).
7. The visual inspection device for shrapnel according to claim 1, characterized in that said conveying means (7) comprises a belt conveyor (71), said belt conveyor (71) being provided with a partition (72) along the conveying direction of its conveying belt, the two sides of said partition (72) forming said first conveying section (701) and said second conveying section (702).
8. The visual inspection equipment for shrapnel according to claim 1, characterized in that the positioning fixture (8) is provided with a first positioning groove (81) for cooperating with a product.
9. The visual inspection equipment for the elastic sheet according to any one of claims 1 to 8, wherein the jacking mechanism (6) is located below the upper visual inspection device (3), the rotary table (1) is provided with a first avoidance through hole (101) corresponding to the jacking mechanism (6), the first avoidance through hole (101) is located below the positioning jig (8), the jacking mechanism (6) can upwards jack the positioning jig (8) which rotates to the upper side of the jacking mechanism, and the positioning jig (8) is connected with the rotary table (1) through a first elastic mechanism (13) so that the positioning jig (8) can be automatically reset downwards.
10. The visual inspection equipment for shrapnel according to claim 9, wherein the rotating table (1) comprises a first turntable (11) and a first driving mechanism (12) for driving the first turntable (11) to rotate, the positioning jig (8) is arranged on the circumferential direction of the first turntable (11), and the first avoiding through hole (101) is arranged on the first turntable (11).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202021150318.5U CN212349532U (en) | 2020-06-19 | 2020-06-19 | Visual detection equipment for elastic sheet |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202021150318.5U CN212349532U (en) | 2020-06-19 | 2020-06-19 | Visual detection equipment for elastic sheet |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111774329A (en) * | 2020-06-19 | 2020-10-16 | 赛尔康(贵港)有限公司 | Visual detection equipment for elastic sheet |
| CN116329128A (en) * | 2023-04-06 | 2023-06-27 | 南京中比新能源科技有限公司 | Appearance detection device and detection method for lithium battery cell |
-
2020
- 2020-06-19 CN CN202021150318.5U patent/CN212349532U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111774329A (en) * | 2020-06-19 | 2020-10-16 | 赛尔康(贵港)有限公司 | Visual detection equipment for elastic sheet |
| CN116329128A (en) * | 2023-04-06 | 2023-06-27 | 南京中比新能源科技有限公司 | Appearance detection device and detection method for lithium battery cell |
| CN116329128B (en) * | 2023-04-06 | 2023-10-20 | 南京中比新能源科技有限公司 | Appearance detection device and detection method for lithium battery cell |
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Effective date of registration: 20230925 Address after: 541000 Building 6, north of Yang18th Road, west of Yang25th Road, and east of Yang26th Road, Yangtang Industrial Park, Guilin Economic Development Zone, Guilin City, Guangxi Zhuang Autonomous Region Patentee after: Guilin Saierkang Electronic Technology Co.,Ltd. Address before: 537000 intersection of Xiliu road and Xijiu Road, Xijiang Industrial Park, Gangbei District, Guigang City, Guangxi Zhuang Autonomous Region Patentee before: Selkon (Guigang) Co.,Ltd. |
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