CN103753703A - 全自动混凝土高速喷涂机的搅拌装置 - Google Patents

全自动混凝土高速喷涂机的搅拌装置 Download PDF

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CN103753703A
CN103753703A CN201410034270.4A CN201410034270A CN103753703A CN 103753703 A CN103753703 A CN 103753703A CN 201410034270 A CN201410034270 A CN 201410034270A CN 103753703 A CN103753703 A CN 103753703A
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stir storehouse
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CN103753703B (zh
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李永胜
陈茹
张辉
张绍林
刘世伟
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Shandong Tianrui Heavy Industry Co Ltd
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Weifang Tianrui Heavy Industry Drillong Machinery Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/10—Mixing in containers not actuated to effect the mixing
    • B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
    • B28C5/14—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis
    • B28C5/142—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis the stirrer shaft carrying screw-blades
    • B28C5/143—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis the stirrer shaft carrying screw-blades for materials flowing continuously through the mixing device
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/10—Mixing in containers not actuated to effect the mixing
    • B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
    • B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)

Abstract

本发明公开了一种全自动混凝土高速喷涂机的搅拌装置，该搅拌装置由分别具有搅拌和输送功能的水平设置的I级搅拌系统和竖直设置的II级搅拌系统组成，II级搅拌系统的下端连接有混料输送装置，干粉砂料和水依次通过I级搅拌系统和II级搅拌系统通过混料输送装置输出。本发明利用水平设置的I级搅拌系统和竖直设置的II级搅拌系统对干粉和砂料进行搅拌，解决了单级搅拌喷涂机由于混合搅拌砂料不均匀，容易造成浆料脱落，使施工墙面易出现空鼓现象的弊端，达到了充分混合搅拌砂料的效果，提高了施工质量。

Description

全自动混凝土高速喷涂机的搅拌装置
技术领域
本发明涉及一种全自动混凝土高速喷涂机，具体地说涉及一种全自动混凝土高速喷涂机的搅拌装置，属于建筑工程机械技术领域。
背景技术
现有的混凝土喷涂机的搅拌装置都为一级搅拌，在混凝土搅拌过程中，对混凝土砂料混合搅拌不均匀，导致喷涂效果不佳，浆料易脱落，造成能源浪费，严重情况还会导致施工墙面出现空鼓现象。
发明内容
本发明要解决的问题是提供一种两级搅拌，能够均匀混合混凝土砂料，提高混凝土砂料混合质量的全自动混凝土高速喷涂机的搅拌装置。
为了解决上述问题，本发明采用下述技术方案：
一种全自动混凝土高速喷涂机的搅拌装置，该搅拌装置由分别具有搅拌和输送功能的水平设置的I级搅拌系统和竖直设置的II级搅拌系统组成，II级搅拌系统的下端连接有混料输送装置，干粉砂料和水依次通过I级搅拌系统和II级搅拌系统通过混料输送装置输出。
以下是本发明对上述方案的进一步改进：所述II级搅拌系统包括竖直设置的并与I级搅拌系统连通的II级搅拌仓，II级搅拌仓上设有液位观察孔和液位探测仪，所述液位探测仪与I级搅拌系统之间通过PLC控制系统自动控制。
当II级搅拌仓的液位过高时，液位探测仪将信号传送至PLC控制系统, PLC控制系统控制I级搅拌系统中的输料电机停止工作，当II级搅拌仓的液位低于设定值时，液位探测仪将信号传送至PLC控制系统, PLC控制系统控制I级搅拌系统中的输料电机开启，进行输送，防止了浆料堵塞II级搅拌仓，保证了设备的安全以及浆料的顺利输送。
进一步改进：所述II级搅拌仓内安装有II级搅拌轴和搅拌叶片；II级搅拌仓的上端安装有泵送电机，所述泵送电机与II级搅拌轴传动连接。
进一步改进：混料输送装置包括安装在II级搅拌仓下端并与II级搅拌仓连通的螺杆泵；螺杆泵内安装有螺杆泵转子，所述螺杆泵转子的上端伸入到II级搅拌仓内并与II级搅拌轴的下端传动连接。
进一步改进：I级搅拌系统包括水平设置的I级搅拌仓，I级搅拌仓的其中一端与II级搅拌仓连通，I级搅拌仓内安装有搅拌输料装置。
进一步改进：搅拌输料装置包括安装在I级搅拌仓内的输料螺杆和I级搅拌轴，输料螺杆和I级搅拌轴相连接并位于同一轴线上，所述I级搅拌仓远离II级搅拌仓的一端安装有输料电机，所述输料电机与输料螺杆传动连接。
进一步改进：I级搅拌仓上靠近输料螺杆上方的位置设有进料口。
进一步改进：I级搅拌仓上靠近I级搅拌轴上方的位置设有注水接头。
进一步改进：I级搅拌仓内靠近II级搅拌仓的位置安装有支座，所述I级搅拌轴的其中一端与输料螺杆传动连接，另一端与支座转动连接。
进一步改进：I级搅拌轴上安装有螺旋形搅拌叶片。
工作时，将干粉砂料通过加料口加入I级搅拌仓，启动输料电机，输料电机通过连接套带动输料螺杆和I级搅拌轴一同旋转，输料螺杆将干粉砂料输送到I级搅拌仓的搅拌装置部分，启动水泵，水通过注水接头及通水管路注入I级搅拌仓中，干粉砂料与水在I级搅拌轴及螺旋形搅拌叶片作用下，进行一次混合搅拌，同时将一次搅拌后的混合砂料送入II级搅拌仓中，启动泵送电机，泵送电机通过轴套带动II级搅拌轴、螺杆泵转子一同旋转，II级搅拌轴将输入的混合砂料在II级搅拌仓中进行二次混合搅拌，后经螺杆泵泵送到输料管路，即实现了全自动混凝土高速喷涂机的混合搅拌功能。
本发明利用水平设置的I级搅拌系统和竖直设置的II级搅拌系统对干粉和砂料进行搅拌，解决了单级搅拌喷涂机由于混合搅拌砂料不均匀，容易造成浆料脱落，使施工墙面易出现空鼓现象的弊端，达到了充分混合搅拌砂料的效果，提高了施工质量。
下面结合附图和实施例对本发明做进一步说明。
附图说明
附图1为本发明实施例中搅拌装置的结构示意图。
图中：1-I级搅拌仓；2-I级搅拌轴；3-II级搅拌仓；4-II级搅拌轴；5-支座；6-输料螺杆；7-连接套；8-连轴套；9-螺杆泵转子；10-注水接头；11-输料电机；12-泵送电机；13-螺杆泵；14-搅拌叶片；15-液位观察孔；16-液位探测仪；17-螺旋形搅拌叶片；18-进料口。
具体实施方式
实施例，如图1所示，一种全自动混凝土高速喷涂机的搅拌装置，其特征在于：该搅拌装置由分别具有搅拌和输送功能的水平设置的I级搅拌系统和竖直设置的II级搅拌系统组成，II级搅拌系统的下端连接有混料输送装置，干粉砂料和水依次通过I级搅拌系统和II级搅拌系统通过混料输送装置输出。
所述II级搅拌系统包括竖直设置的并与I级搅拌系统连通的II级搅拌仓3， 
所述II级搅拌仓3内安装有II级搅拌轴4和搅拌叶片14；II级搅拌仓3的上端安装有泵送电机12，所述泵送电机12与II级搅拌轴4传动连接。
混料输送装置包括安装在II级搅拌仓3下端并与II级搅拌仓3连通的螺杆泵13；螺杆泵13内安装有螺杆泵转子9，所述螺杆泵转子9的上端伸入到II级搅拌仓3内并与II级搅拌轴4的下端传动连接。
I级搅拌系统包括水平设置的I级搅拌仓1，I级搅拌仓1的其中一端与II级搅拌仓3连通，I级搅拌仓1内安装有搅拌输料装置。
搅拌输料装置包括安装在I级搅拌仓1内的输料螺杆6和I级搅拌轴2，输料螺杆6和I级搅拌轴2相连接并位于同一轴线上，所述I级搅拌仓1远离II级搅拌仓3的一端安装有输料电机11，所述输料电机11与输料螺杆6传动连接。I级搅拌仓1上靠近输料螺杆6上方的位置设有进料口18。I级搅拌仓1上靠近I级搅拌轴2上方的位置设有注水接头10。
I级搅拌仓1内靠近II级搅拌仓3的位置安装有支座5，所述I级搅拌轴2的其中一端与输料螺杆6传动连接，另一端与支座5转动连接。I级搅拌轴2上安装有螺旋形搅拌叶片17。
II级搅拌仓3上设有液位观察孔15和液位探测仪16，所述液位探测仪16与I级搅拌系统之间通过PLC控制系统自动控制。
当II级搅拌仓3的液位过高时，液位探测仪16将信号传送至PLC控制系统, PLC控制系统控制I级搅拌系统中的输料电机11停止工作，当II级搅拌仓3的液位低于设定值时，液位探测仪16将信号传送至PLC控制系统, PLC控制系统控制I级搅拌系统中的输料电机11开启，进行输送，防止了浆料堵塞II级搅拌仓3，保证了设备的安全以及浆料的顺利输送。
工作时，将干粉砂料通过加料口18加入I级搅拌仓1，启动输料电机11，输料电机11通过连接套7带动输料螺杆6和I级搅拌轴2一同旋转，输料螺杆6将干粉砂料输送到I级搅拌仓1的搅拌装置部分，启动水泵，水通过注水接头10及通水管路注入I级搅拌仓1中，干粉砂料与水在I级搅拌轴2及螺旋形搅拌叶片17作用下，进行一次混合搅拌，同时将一次搅拌后的混合砂料送入II级搅拌仓3中，启动泵送电机12，泵送电机12通过轴套8带动II级搅拌轴4、螺杆泵转子9一同旋转，II级搅拌轴4将输入的混合砂料在II级搅拌仓3中进行二次混合搅拌，后经螺杆泵13泵送到输料管路，即实现了全自动混凝土高速喷涂机的混合搅拌功能。

Claims (10)

1.一种全自动混泥土高速喷涂机的搅拌装置，其特征在于：该搅拌装置由分别具有搅拌和输送功能的水平设置的I级搅拌系统和竖直设置的II级搅拌系统组成，II级搅拌系统的下端连接有混料输送装置，干粉砂料和水依次通过I级搅拌系统和II级搅拌系统通过混料输送装置输出。
2.根据权利要求1所述的全自动混泥土高速喷涂机的搅拌装置，其特征在于：所述II级搅拌系统包括竖直设置的并与I级搅拌系统连通的II级搅拌仓（3），II级搅拌仓（3）上设有液位观察孔（15）和液位探测仪（16），所述液位探测仪（16）与I级搅拌系统之间通过PLC控制系统自动控制。
3.根据权利要求2所述的全自动混泥土高速喷涂机的搅拌装置，其特征在于：所述II级搅拌仓（3）内安装有II级搅拌轴（4）和搅拌叶片（14）；II级搅拌仓（3）的上端安装有泵送电机（12），所述泵送电机（12）与II级搅拌轴（4）传动连接。
4.根据权利要求3所述的全自动混泥土高速喷涂机的搅拌装置，其特征在于：混料输送装置包括安装在II级搅拌仓（3）下端并与II级搅拌仓（3）连通的螺杆泵（13）；螺杆泵（13）内安装有螺杆泵转子（9），所述螺杆泵转子（9）的上端伸入到II级搅拌仓（3）内并与II级搅拌轴（4）的下端传动连接。
5.根据权利要求4所述的全自动混泥土高速喷涂机的搅拌装置，其特征在于：I级搅拌系统包括水平设置的I级搅拌仓（1），I级搅拌仓（1）的其中一端与II级搅拌仓（3）连通，I级搅拌仓（1）内安装有搅拌输料装置。
6.根据权利要求5所述的全自动混泥土高速喷涂机的搅拌装置，其特征在于：搅拌输料装置包括安装在I级搅拌仓（1）内的输料螺杆（6）和I级搅拌轴（2），输料螺杆（6）和I级搅拌轴（2）相连接并位于同一轴线上，所述I级搅拌仓（1）远离II级搅拌仓（3）的一端安装有输料电机（11），所述输料电机（11）与输料螺杆（6）传动连接。
7.根据权利要求6所述的全自动混泥土高速喷涂机的搅拌装置，其特征在于：I级搅拌仓（1）上靠近输料螺杆（6）上方的位置设有进料口（18）。
8.根据权利要求7所述的全自动混泥土高速喷涂机的搅拌装置，其特征在于：I级搅拌仓（1）上靠近I级搅拌轴（2）上方的位置设有注水接头（10）。
9.根据权利要求8所述的全自动混泥土高速喷涂机的搅拌装置，其特征在于：I级搅拌仓（1）内靠近II级搅拌仓（3）的位置安装有支座（5），所述I级搅拌轴（2）的其中一端与输料螺杆（6）传动连接，另一端与支座（5）转动连接。
10.根据权利要求9所述的全自动混泥土高速喷涂机的搅拌装置，其特征在于：I级搅拌轴（2）上安装有螺旋形搅拌叶片（17）。
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104275742A (zh) * 2014-10-13 2015-01-14 金陵科技学院 一种建筑上专用的搅拌装置
CN107288318A (zh) * 2017-04-28 2017-10-24 张晓宇 一种全自动混凝土喷涂机的控制系统的实现方法

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CN102407568A (zh) * 2010-09-20 2012-04-11 林明水 混凝土搅拌储料机
CN202380695U (zh) * 2011-12-28 2012-08-15 徐祥来 一种轻质砂浆喷涂机
CN203738997U (zh) * 2014-01-24 2014-07-30 潍坊天瑞重工凿岩机械有限公司 一种全自动混凝土高速喷涂机的搅拌装置

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US3938786A (en) * 1972-12-04 1976-02-17 Jean Bernold Apparatus for wet spraying of concrete
CN102407568A (zh) * 2010-09-20 2012-04-11 林明水 混凝土搅拌储料机
CN102364008A (zh) * 2011-11-14 2012-02-29 徐祥来 一种砂浆喷涂装置
CN202380695U (zh) * 2011-12-28 2012-08-15 徐祥来 一种轻质砂浆喷涂机
CN203738997U (zh) * 2014-01-24 2014-07-30 潍坊天瑞重工凿岩机械有限公司 一种全自动混凝土高速喷涂机的搅拌装置

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Publication number Priority date Publication date Assignee Title
CN104275742A (zh) * 2014-10-13 2015-01-14 金陵科技学院 一种建筑上专用的搅拌装置
CN107288318A (zh) * 2017-04-28 2017-10-24 张晓宇 一种全自动混凝土喷涂机的控制系统的实现方法
CN107288318B (zh) * 2017-04-28 2019-05-17 张晓宇 一种全自动混凝土喷涂机的控制系统的实现方法

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