CN103625672A - Production method of aerated concrete block finished product packaging production line - Google Patents
Production method of aerated concrete block finished product packaging production line Download PDFInfo
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- CN103625672A CN103625672A CN201310633456.7A CN201310633456A CN103625672A CN 103625672 A CN103625672 A CN 103625672A CN 201310633456 A CN201310633456 A CN 201310633456A CN 103625672 A CN103625672 A CN 103625672A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 10
- 239000011449 brick Substances 0.000 claims abstract description 16
- 238000012856 packing Methods 0.000 claims abstract description 16
- 239000000758 substrate Substances 0.000 claims description 30
- 230000003028 elevating effect Effects 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 9
- 230000000694 effects Effects 0.000 description 5
- 238000012545 processing Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 239000004566 building material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Abstract
The invention discloses a production method of a finished product packaging production line of aerated concrete blocks, wherein the packaging production line comprises a blank clamping machine (1), a blank tray aligning machine (2), a finished product chain conveyor (3), a second chain conveyor (5), a third chain conveyor (8), a fourth chain conveyor (12), a gantry blank fixing machine (6), a blank dividing and brick holding machine (7), a lifting chain conveyor (11) and a packing machine (10); by adopting the technical scheme, the finished aerated building blocks transferred by the aerated building block lifting device are packaged in a flow line mode, and the used trays for transferring can be recycled, so that the automation degree of equipment is improved, the production efficiency is improved, the labor intensity is reduced, and the packaging quality of products is improved.
Description
Technical field
The invention belongs to kind of a technical field for building materials production facilities, relate to concrete segment manufacturing equipment technology, more particularly, the present invention relates to a kind of production method of air-entrained concrete building block finished product packing manufacturing line.
Background technology
At present, most of aerated concrete manufacturer processes the packing of finished product aerated-block, also rests on a dead lift or simple package handling, and labour intensity is large, and packaging quality is low, has greatly increased production cost and has reduced finished product treatment effeciency.
On market, be badly in need of wanting a kind of degree of automation novel finished product packing technique and equipment thereof high, that production efficiency is high to improve this phenomenon.
Summary of the invention
The production method that the invention provides a kind of air-entrained concrete building block finished product packing manufacturing line, its objective is and enhance productivity and degree of automation.
To achieve these goals, the technical scheme that the present invention takes is:
Air-entrained concrete building block finished product packing manufacturing line of the present invention, comprises blank-clamping machine; Also be provided with base substrate pallet neat machine, finished product chain converyer, the second chain converyer, the 3rd chain converyer, the 4th chain converyer, gantry base substrate fixing machine, divide a base to embrace brick machine, elevating chain machine, compress.
Described finished product chain converyer be arranged in blank-clamping machine under, its service direction is vertical with the walking track of blank-clamping machine;
Described base substrate pallet neat machine be arranged on the below of finished product chain converyer, in the outside, termination of blank-clamping machine;
Described the second chain converyer is adjacent to be arranged on same straight line with finished product chain converyer;
It is adjacent that described gantry base substrate fixing machine and a minute base are embraced brick machine, and across directly over the second chain converyer; Described minute base embraced brick machine and is arranged in the termination away from finished product chain converyer;
Described the 3rd chain converyer becomes vertical direction to arrange with the second chain converyer, and is arranged on the second chain converyer away from the outside, termination of finished product chain converyer, and meanwhile, the termination of the termination of the 3rd chain converyer and the second chain converyer is adjacent;
Described compress be arranged in the 3rd chain converyer away from the second chain converyer termination, and across directly over the 3rd chain converyer;
Described elevating chain machine is arranged in the 3rd chain converyer near the outside of compress one end, and and the 3rd chain converyer on same straight line;
One end of described the 4th chain converyer is passed in the middle of elevating chain machine, becomes vertical relation with elevating chain machine simultaneously.
The process of described production method is as follows:
First several empty pallets are placed on the chain of the finished product chain converyer in halted state;
Then aerated-block overhead hoist by a mould finished product building block base substrate move to finished product chain converyer directly over; Base substrate pallet neat machine align the termination of pallet with the aerated-block termination that is about to put down after, blank-clamping machine is placed on aerated-block on empty pallet, makes empty pallet become loaded pallet;
Then finished product chain converyer starts, and loaded pallet is transplanted on the second chain converyer, and the delivery speed of finished product chain converyer and the second chain converyer is consistent; Behind the desired location that is moved to the second chain converyer until loaded pallet, finished product chain converyer and the second chain converyer stop carrying;
Divide subsequently base to embrace brick machine and clamp previous loaded pallet, moved to the termination of the 3rd chain converyer in halted state; Meanwhile, gantry base substrate fixing machine is fixed the base substrate on rear adjacent loaded pallet, makes it to keep motionless;
Then the 3rd chain converyer starts, and by the 3rd chain converyer, drives loaded pallet to move to the other end of the 3rd chain converyer;
While moving to described compress below, the 3rd chain converyer stops carrying;
Then compress carries out enlacement packaging to the aerated-block on loaded pallet;
The 3rd chain converyer startup is subsequently transplanted on packaged loaded pallet on the elevating chain machine in starting state;
Then elevating chain machine moves to packed loaded pallet the 4th chain converyer top in halted state and places it on the 4th chain converyer;
The 4th chain converyer starts subsequently, and packed loaded pallet is transferred to the other end, waits for that fork truck places it in finished product stockyard.
The present invention adopts technique scheme, the finished product aerated-block that the transhipment of aerated-block overhead hoist is come is realized packing processing in the mode of conveyor line, the pallet that transhipment is used simultaneously can recycle, improved the degree of automation of equipment, improved production efficiency, reduce labour intensity, improved the packaging quality of product.
Accompanying drawing explanation
Fig. 1 is the floor plan schematic diagram of aerated-block finished product packing lane of traffic of the present invention.
1, blank-clamping machine, 2, base substrate pallet neat machine, 3, finished product chain converyer, 4, empty pallet, 5, the second chain converyer, 6, gantry base substrate fixing machine, 7, a minute base embraces brick machine, 8, the 3rd chain converyer, 9, loaded pallet, 10, compress, 11, elevating chain machine, 12, the 4th chain converyer, 13, fork truck.
The specific embodiment
Contrast accompanying drawing below, the description by embodiment, is described in further detail the specific embodiment of the present invention, to help those skilled in the art to have more complete, accurate and deep understanding to inventive concept of the present invention, technical scheme.
Structure of the present invention as shown in Figure 1, is a kind of air-entrained concrete building block finished product packing manufacturing line, comprises the pallet of blank-clamping machine 1 and some.
In order to solve the problem of prior art existence and to overcome its defect, realize the goal of the invention of enhancing productivity with degree of automation, the technical scheme that the present invention takes is:
As shown in Figure 1, air-entrained concrete building block finished product packing manufacturing line of the present invention is also provided with base substrate pallet neat machine 2, finished product chain converyer 3, the second chain converyer 5, the 3rd chain converyer 8, the 4th chain converyer 12, gantry base substrate fixing machine 6, divides a base to embrace brick machine 7, elevating chain machine 11, compress 10.
Adopt technique scheme, the finished product aerated-block that the transhipment of aerated-block overhead hoist is come is realized packing processing in the mode of conveyor line, and the pallet that transhipment is used simultaneously can recycle, and has improved the degree of automation of equipment, has improved production efficiency.
Described finished product chain converyer 3 be arranged in blank-clamping machine 1 under, its service direction is vertical with the walking track of blank-clamping machine 1.
Finished product chain converyer 3 Main Functions are the driving device band movable sprocket rotations by self, and then drive the article on chain and chain to move forward.The delivery speed of finished product chain converyer 3 can regulate within the specific limits.
Described base substrate pallet neat machine 2 be arranged on the below of finished product chain converyer 3, in the outside, termination of blank-clamping machine 1.
The effect of base substrate pallet neat machine 2 is to guarantee that empty pallet 4 and the aerated-block base substrate being placed on pallet can termination and terminations neat.
Described the second chain converyer 5 is adjacent to be arranged on same straight line with finished product chain converyer 3;
It is adjacent that described gantry base substrate fixing machine 6 and a minute base are embraced brick machine 7, and across directly over the second chain converyer 5; Described minute base embraced brick machine 7 and is arranged in the termination away from finished product chain converyer 3.
Gantry base substrate fixing machine 6 Main Functions are by self anchor fitting, the aerated-block loading on certain pallet to be fixed, make it to move, gantry base substrate fixing machine 6 be arranged in the second chain converyer 5 directly over, load has the pallet (being called for short afterwards loaded pallet 9) of aerated-block under the drive of the second chain converyer 5, to pass therethrough.
Divide base to embrace brick machine 7 across being arranged in the termination away from finished product chain converyer 3 directly over the second chain converyer 5; The effect that divides base to embrace brick machine 7 is that certain loaded pallet 9 is clamped, and promotes subsequently certain altitude, then this loaded pallet 9 is transplanted on to desired location and puts down, and then unclamps loaded pallet 9 and turns back to home position.
5 one-tenth vertical direction layouts of described the 3rd chain converyer 8 and the second chain converyer, and be arranged on the second chain converyer 5 away from the outside, termination of finished product chain converyer 3, meanwhile, the termination of the termination of the 3rd chain converyer 8 and the second chain converyer 5 is adjacent.
Described compress 10 be arranged in the 3rd chain converyer 8 away from the second chain converyer 5 terminations, and across directly over the 3rd chain converyer 8;
The effect of compress 10 is the aerated-block on loaded pallet 9 to be carried out to the packing of bundling type, makes aerated-block can be fixed on one, prevents from toppling in transportation breakage; The effect of loaded pallet 9 is carrying aerated-blocks.
Described elevating chain machine 11 is arranged in the 3rd chain converyer 8 near the outside of compress 10 one end, and and the 3rd chain converyer 8 on same straight line.
The effect of elevating chain machine 11 is on the second chain converyer 5 of a upper station, to transfer the loaded pallet 9 of coming, be transported to another becomes vertical relation to arrange the 3rd chain converyer 8 tops with upper station chain converyer, then loaded pallet 9 is placed on this chain converyer, the 3rd chain converyer 8 can be transported away loaded pallet 9 subsequently.
One end of described the 4th chain converyer 12 is passed in the middle of elevating chain machine 11, simultaneously with 11 one-tenth vertical relations of elevating chain machine.
In order to realize the goal of the invention identical with technique scheme, the present invention also provides the production method of above-described air-entrained concrete building block finished product packing manufacturing line, and its technical scheme is that the process of this production method is as follows:
First several empty pallets 4 are placed on the chain of the finished product chain converyer 3 in halted state;
Then aerated-block overhead hoist by a mould finished product building block base substrate move to finished product chain converyer 3 directly over; Base substrate pallet neat machine 2 align the termination of pallet with the aerated-block termination that is about to put down after, blank-clamping machine 1 is placed on aerated-block on empty pallet 4, makes empty pallet 4 become loaded pallet 9;
Then finished product chain converyer 3 starts, and loaded pallet 9 is transplanted on the second chain converyer 5, and the delivery speed of finished product chain converyer 3 and the second chain converyer 5 is consistent; Behind the desired location that is moved to the second chain converyer 5 until loaded pallet 9, finished product chain converyer 3 and the second chain converyer 5 stop carrying;
Divide subsequently base to embrace brick machine 7 and clamp previous loaded pallet 9, moved to the termination of the 3rd chain converyer 8 in halted state; Meanwhile, gantry base substrate fixing machine 6 is fixed the base substrate on rear adjacent loaded pallet 9, makes it to keep motionless;
Then the 3rd chain converyer 8 starts, and by the 3rd chain converyer 8, drives loaded pallet 9 to move to the other end of the 3rd chain converyer 8;
While moving to described compress 10 below, the 3rd chain converyer 8 stops carrying;
Then the aerated-block on 10 pairs of loaded pallets 9 of compress carries out enlacement packaging;
The 3rd chain converyer 8 startups are subsequently transplanted on packaged loaded pallet 9 on the elevating chain machine 11 in starting state;
Then elevating chain machine 11 moves to packed loaded pallet 9 the 4th chain converyer 12 tops in halted state and places it on the 4th chain converyer 12;
The 4th chain converyer 12 starts subsequently, and packed loaded pallet 9 is transferred to the other end, waits for that fork truck 13 places it in finished product stockyard.
According to above process program, the finished product aerated-block that the transhipment of aerated-block overhead hoist is come is realized packing processing in the mode of conveyor line, and the pallet that transhipment is used simultaneously can recycle.
By reference to the accompanying drawings the present invention is exemplarily described above; obviously specific implementation of the present invention is not subject to the restrictions described above; as long as adopted the improvement of the various unsubstantialities that method of the present invention design and technical scheme carry out; or without improving, design of the present invention and technical scheme are directly applied to other occasion, all within protection scope of the present invention.
Claims (1)
1. the production method of air-entrained concrete building block finished product packing manufacturing line, described packaging production line comprises blank-clamping machine (1), is also provided with base substrate pallet neat machine (2), finished product chain converyer (3), the second chain converyer (5), the 3rd chain converyer (8), the 4th chain converyer (12), gantry base substrate fixing machine (6), divides a base to embrace brick machine (7), elevating chain machine (11), compress (10);
Described finished product chain converyer (3) be arranged in blank-clamping machine (1) under, its service direction is vertical with the walking track of blank-clamping machine (1);
Described base substrate pallet neat machine (2) be arranged on the below of finished product chain converyer (3), in the outside, termination of blank-clamping machine (1);
Described the second chain converyer (5) is adjacent to be arranged on same straight line with finished product chain converyer (3);
It is adjacent that described gantry base substrate fixing machine (6) and a minute base are embraced brick machine (7), and across directly over the second chain converyer (5); Described minute base embraced brick machine (7) and is arranged in the termination away from finished product chain converyer (3);
Described the 3rd chain converyer (8) becomes vertical direction to arrange with the second chain converyer (5), and be arranged on the second chain converyer (5) away from the outside, termination of finished product chain converyer (3), meanwhile, the termination of the termination of the 3rd chain converyer (8) and the second chain converyer (5) is adjacent;
Described compress (10) be arranged in the 3rd chain converyer (8) away from the second chain converyer (5) termination, and across directly over the 3rd chain converyer (8);
Described elevating chain machine (11) is arranged in the 3rd chain converyer (8) near the outside of compress (10) one end, and and the 3rd chain converyer (8) on same straight line;
One end of described the 4th chain converyer (12) is passed in the middle of elevating chain machine (11), becomes vertical relation with elevating chain machine (11) simultaneously;
The process that it is characterized in that described production method is:
Several empty pallets (4) are first placed on the chain of the finished product chain converyer (3) in halted state;
Then aerated-block overhead hoist by a mould finished product building block base substrate move to finished product chain converyer (3) directly over; Base substrate pallet neat machine (2) align the termination of pallet with the aerated-block termination that is about to put down after, it is upper that blank-clamping machine (1) is placed on empty pallet (4) by aerated-block, makes empty pallet (4) become loaded pallet (9);
Then finished product chain converyer (3) starts, and loaded pallet (9) is transplanted on to the second chain converyer (5) upper, and the delivery speed of finished product chain converyer (3) and the second chain converyer (5) is consistent; Until loaded pallet (9), be moved to behind the desired location of the second chain converyer (5), finished product chain converyer (3) and the second chain converyer (5) stop carrying;
Divide subsequently base to embrace brick machine (7) and clamp previous loaded pallet (9), moved to the termination of the 3rd chain converyer (8) in halted state; Meanwhile, gantry base substrate fixing machine (6) is fixed the base substrate on rear adjacent loaded pallet (9), makes it to keep motionless;
Then the 3rd chain converyer (8) starts, and by the 3rd chain converyer (8), drives loaded pallet (9) to move to the other end of the 3rd chain converyer (8);
While moving to described compress (10) below, the 3rd chain converyer (8) stops carrying;
Then compress (10) carries out enlacement packaging to the aerated-block on loaded pallet (9);
The 3rd chain converyer (8) startup is subsequently transplanted on packaged loaded pallet (9) on the elevating chain machine (11) in starting state;
Then elevating chain machine (11) moves to packed loaded pallet (9) the 4th chain converyer (12) top in halted state and places it on the 4th chain converyer (12);
The 4th chain converyer (12) starts subsequently, and packed loaded pallet (9) is transferred to the other end, waits for that fork truck (13) places it in finished product stockyard.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310633456.7A CN103625672B (en) | 2013-11-28 | 2013-11-28 | Production method of aerated concrete block finished product packaging production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310633456.7A CN103625672B (en) | 2013-11-28 | 2013-11-28 | Production method of aerated concrete block finished product packaging production line |
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| CN103625672A true CN103625672A (en) | 2014-03-12 |
| CN103625672B CN103625672B (en) | 2015-07-15 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104477657A (en) * | 2014-12-04 | 2015-04-01 | 合肥汉德贝尔属具科技有限公司 | Horizontally pushing type stacking machine and stacked brick transferring method |
| CN104691813A (en) * | 2015-03-12 | 2015-06-10 | 上海华凝自动化科技有限公司 | Full-automatic destacking, stacking and packaging system |
| CN105151374A (en) * | 2015-08-26 | 2015-12-16 | 奉节县东阳建材有限责任公司 | Brick packaging system |
| CN106428763A (en) * | 2016-11-08 | 2017-02-22 | 新泰市泰兴机械有限责任公司 | Automatic brick unloading and binding outfit and packing method |
| CN106542135A (en) * | 2017-01-12 | 2017-03-29 | 山东阳光众泰机械工程有限公司 | A kind of air entrained concrete mixing packaging system |
| CN113581542A (en) * | 2020-04-30 | 2021-11-02 | 襄阳凌瑞机械设备有限公司 | Tray-free packaging solution for steam-cured aerated building blocks |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| NL6401838A (en) * | 1964-02-26 | 1965-08-27 | ||
| US7070384B2 (en) * | 2003-09-12 | 2006-07-04 | General Shale Products, Llc | Apparatus and method for automatically unloading brick from kiln cars and preparation for shipment |
| CN202499293U (en) * | 2012-01-02 | 2012-10-24 | 洛阳中冶重工机械有限公司 | Brick stack package production line |
| CN203158270U (en) * | 2013-01-23 | 2013-08-28 | 安徽科达机电有限公司 | Packaging and transporting device for aerated-concrete-block finished products |
| CN103129766B (en) * | 2013-03-15 | 2014-07-09 | 福建敏捷机械有限公司 | Ceramic tile full-automatic packaging production line |
-
2013
- 2013-11-28 CN CN201310633456.7A patent/CN103625672B/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104477657A (en) * | 2014-12-04 | 2015-04-01 | 合肥汉德贝尔属具科技有限公司 | Horizontally pushing type stacking machine and stacked brick transferring method |
| CN104691813A (en) * | 2015-03-12 | 2015-06-10 | 上海华凝自动化科技有限公司 | Full-automatic destacking, stacking and packaging system |
| CN105151374A (en) * | 2015-08-26 | 2015-12-16 | 奉节县东阳建材有限责任公司 | Brick packaging system |
| CN106428763A (en) * | 2016-11-08 | 2017-02-22 | 新泰市泰兴机械有限责任公司 | Automatic brick unloading and binding outfit and packing method |
| CN106542135A (en) * | 2017-01-12 | 2017-03-29 | 山东阳光众泰机械工程有限公司 | A kind of air entrained concrete mixing packaging system |
| CN113581542A (en) * | 2020-04-30 | 2021-11-02 | 襄阳凌瑞机械设备有限公司 | Tray-free packaging solution for steam-cured aerated building blocks |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103625672B (en) | 2015-07-15 |
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