CN103600004A - Discharging mechanism of pipe bending machine - Google Patents

Discharging mechanism of pipe bending machine Download PDF

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CN103600004A
CN103600004A CN201310627484.8A CN201310627484A CN103600004A CN 103600004 A CN103600004 A CN 103600004A CN 201310627484 A CN201310627484 A CN 201310627484A CN 103600004 A CN103600004 A CN 103600004A
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unloading
unloading manipulator
seat
manipulator
transverse shifting
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CN103600004B (en
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龙晓斌
何汉强
宋俊锡
陈敬之
张红娟
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Oms Machinery Co Ltd
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Zhongshan Oms Industrial Co Ltd
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Abstract

本发明公开了一种弯管机的卸料机构,包括卸料架和卸料机械手,卸料架上设有纵向移动座和驱动纵向移动座纵向移动的纵向驱动装置,纵向移动座上设有在其上横向移动的横向移动座和驱动横向移动座横向移动的横向驱动装置,横向移动座上设有驱动卸料机械手相对其升降的升降装置,升降装置与卸料机械手之间设有驱动卸料机械手水平旋转的水平旋转驱动装置,水平旋转驱动装置与卸料机械手之间设有驱动卸料机械手在竖直方向旋转的竖直旋转驱动装置,竖直旋转驱动装置与卸料机械手之间设有驱动卸料机械手左右摆动的摆动装置。本发明能将控制系统识别的不同规格弯管分别卸到各自相应的储存架,提高了生产效率,节省人力,降低生产成本。

Figure 201310627484

The invention discloses a discharge mechanism of a pipe bender, which comprises a discharge frame and a discharge manipulator. The lateral moving seat that moves laterally on it and the lateral driving device that drives the lateral moving seat to move laterally. The lateral moving seat is provided with a lifting device that drives the unloading manipulator to rise and fall relative to it. There is a driving unloading device between the lifting device and the unloading manipulator. The horizontal rotation drive device for the horizontal rotation of the material manipulator, the vertical rotation drive device for driving the discharge manipulator to rotate in the vertical direction is arranged between the horizontal rotation drive device and the unloading manipulator, and the vertical rotation drive device and the unloading manipulator are provided There is a swing device that drives the unloading manipulator to swing left and right. The invention can respectively unload the bent pipes of different specifications identified by the control system to their corresponding storage racks, thereby improving production efficiency, saving manpower and reducing production costs.

Figure 201310627484

Description

一种弯管机的卸料机构Unloading mechanism of a pipe bending machine

【技术领域】【Technical field】

本发明涉及一种弯管机,更具体地说是一种弯管机的卸料机构。The invention relates to a pipe bender, more specifically to a discharge mechanism of the pipe bender.

【背景技术】【Background technique】

目前,市场上的弯管机一般都已实现送料、开料、弯管和卸料一体化生产工艺,但是这样的弯管机的卸料机构仍然存在以下不足:卸料机构只能将所有规格的弯管卸入同一料框,不同规格的弯管不能被卸料机械手抓取后放到不同的地方,后续还要人工对卸料机械手抓取的所有规格的弯管进行分拣,工作效率低,浪费了人力增加了生产成本。At present, the pipe bending machines on the market have generally realized the integrated production process of feeding, cutting, bending and unloading, but the unloading mechanism of such a pipe bending machine still has the following shortcomings: the unloading mechanism can only The bent pipes of different specifications cannot be picked up by the unloading manipulator and placed in different places. In the future, all the bent pipes of all specifications grabbed by the unloading manipulator must be manually sorted. Low, a waste of manpower increases production costs.

本发明正是基于以上情况而产生。The present invention just produces based on above situation.

【发明内容】【Content of invention】

本发明目的是克服了现有技术的不足,提供一种能够对不同规格的弯管进行卸料的弯管机的卸料机构。The purpose of the present invention is to overcome the disadvantages of the prior art and provide a discharge mechanism of a pipe bender capable of discharging bend pipes of different specifications.

本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:

一种弯管机的卸料机构,其特征在于:包括卸料架和卸料机械手,所述的卸料架上设有纵向移动座和驱动所述的纵向移动座在所述的卸料架上纵向移动的纵向驱动装置,所述的纵向移动座上设有能在其上横向移动的横向移动座和驱动所述的横向移动座横向移动的横向驱动装置,所述的横向移动座上设有驱动所述的卸料机械手相对其升降的升降装置,所述的升降装置与所述的卸料机械手之间设有驱动所述的卸料机械手在水平方向旋转的水平旋转驱动装置,所述的水平旋转驱动装置与所述的卸料机械手之间设有驱动所述的卸料机械手在竖直方向旋转的竖直旋转驱动装置,所述的竖直旋转驱动装置与所述的卸料机械手之间设有驱动所述的卸料机械手左右摆动的摆动装置。An unloading mechanism of a pipe bender, characterized in that it includes an unloading rack and an unloading manipulator, the unloading rack is provided with a longitudinally moving seat and drives the longitudinally moving seat on the unloading rack A longitudinal driving device that moves longitudinally, the said longitudinal moving seat is provided with a transverse moving seat that can move laterally on it and a transverse driving device that drives said transverse moving seat to move laterally, said transverse moving seat is provided with There is a lifting device that drives the unloading manipulator to rise and fall relative to it, and a horizontal rotation drive device that drives the unloading manipulator to rotate in the horizontal direction is provided between the lifting device and the unloading manipulator. Between the horizontal rotation drive device and the unloading manipulator, there is a vertical rotation drive device that drives the unloading manipulator to rotate in the vertical direction, and the vertical rotation drive device and the unloading manipulator A swing device is provided between them to drive the unloading manipulator to swing left and right.

如上所述的弯管机的卸料机构,其特征在于:所述的纵向驱动装置包括设在所述的卸料架上的纵向驱动电机和由所述的纵向驱动电机带着转动的第一同步带,所述的纵向移动座固定连接于所述的第一同步带上,所述的横向驱动装置包括设在所述的纵向移动座上的横向驱动电机和由所述的横向驱动电机带着转动的第二同步带,所述的横向移动座固定连接于所述的第二同步带上。The above-mentioned unloading mechanism of the pipe bender is characterized in that: the longitudinal driving device includes a longitudinal driving motor arranged on the unloading frame and a first rotating motor driven by the longitudinal driving motor The synchronous belt, the longitudinal movement base is fixedly connected to the first synchronous belt, the transverse drive device includes a transverse drive motor arranged on the longitudinal movement seat and is driven by the transverse drive motor belt The second synchronous belt rotates, and the lateral movement seat is fixedly connected to the second synchronous belt.

如上所述的弯管机的卸料机构,其特征在于:所述的升降装置包括设在所述的横向移动座上的升降电机和由所述的升降电机驱动而相对所述的横向移动座上下运动的升降轴,所述的升降轴上设有与所述的升降电机输出轴上的齿轮啮合的齿条。The above-mentioned unloading mechanism of the pipe bender is characterized in that the lifting device includes a lifting motor arranged on the horizontal moving seat and is driven by the lifting motor to move relative to the horizontal moving seat. An elevating shaft that moves up and down. The elevating shaft is provided with a rack that meshes with the gear on the output shaft of the elevating motor.

如上所述的弯管机的卸料机构,其特征在于:所述的水平旋转驱动装置包括固定连接于所述的升降轴下端的升降板,所述的升降板上设有第一旋转电机和由所述的第一旋转电机驱动旋转的水平旋转轴,所述的水平旋转轴下端与所述的竖直旋转驱动装置连接。The above-mentioned unloading mechanism of the pipe bender is characterized in that: the horizontal rotation drive device includes a lifting plate fixedly connected to the lower end of the lifting shaft, and the lifting plate is provided with a first rotating motor and The horizontal rotation shaft is driven by the first rotation motor, and the lower end of the horizontal rotation shaft is connected with the vertical rotation driving device.

如上所述的弯管机的卸料机构,其特征在于:所述的竖直旋转驱动装置包括与所述的水平旋转轴固定连接的支板,所述的支板上设有第二旋转电机,所述的第二旋转电机的输出轴上连接所述的摆动装置。The above-mentioned unloading mechanism of the pipe bender is characterized in that: the vertical rotation driving device includes a support plate fixedly connected with the horizontal rotation shaft, and the support plate is provided with a second rotating motor , the output shaft of the second rotating electrical machine is connected with the swing device.

如上所述的弯管机的卸料机构,其特征在于:所述的摆动装置包括固定连接于所述的第二旋转电机输出轴上的摆缸安装板,所述的摆缸安装板上设有摆缸,所述的摆缸输出轴上连接所述的卸料机械手。The above-mentioned unloading mechanism of the pipe bender is characterized in that: the swing device includes a swing cylinder mounting plate fixedly connected to the output shaft of the second rotating motor, and the swing cylinder mounting plate is provided with There is a swing cylinder, and the output shaft of the swing cylinder is connected with the unloading manipulator.

如上所述的,其特征在于:所述的升降装置还包括与所述的横向移动座固定连接的升降气缸,所述的升降气缸的气缸杆与所述的升降板连接。As mentioned above, it is characterized in that: the lifting device further includes a lifting cylinder fixedly connected to the laterally moving seat, and a cylinder rod of the lifting cylinder is connected to the lifting plate.

如上所述的弯管机的卸料机构,其特征在于:还包括设在所述的卸料架内的料管收集装置。The above-mentioned unloading mechanism of the pipe bender is characterized in that it further includes a tube collecting device arranged in the unloading frame.

如上所述的弯管机的卸料机构,其特征在于:所述的料管收集装置包括固定收集座,所述的固定收集座上设有供弯曲的料管挂在其上的多个挂杆。The above-mentioned unloading mechanism of the pipe bender is characterized in that: the material pipe collection device includes a fixed collection seat, and the fixed collection seat is provided with a plurality of hangers for the bent material pipe to hang on it. pole.

与现有技术相比,本发明有如下优点:Compared with prior art, the present invention has following advantage:

1、本发明能够将控制系统识别的不同规格的弯管分别卸到各自相应的储存架上,避免了传统卸料机构只能将所有规格的弯管卸入同一料框而由人工从同一料框中分拣的缺陷,提高了生产效率,节省人力,降低生产成本。1. The present invention can unload the elbows of different specifications identified by the control system to their corresponding storage racks, avoiding the fact that the traditional unloading mechanism can only unload all specifications of elbows into the same material frame and manually remove them from the same material. Defect sorting in the box improves production efficiency, saves manpower and reduces production costs.

2、本发明结构简单,运行可靠。2. The present invention has simple structure and reliable operation.

【附图说明】【Description of drawings】

图1是本发明立体图;Fig. 1 is a perspective view of the present invention;

图2是本发明的部件立体图之一;Fig. 2 is one of component perspective views of the present invention;

图3是本发明的部件立体图之二;Fig. 3 is the second perspective view of parts of the present invention;

图4是本发明的部件立体图之三。Fig. 4 is the third perspective view of the components of the present invention.

【具体实施方式】【Detailed ways】

下面结合附图对本发明作进一步描述:The present invention will be further described below in conjunction with accompanying drawing:

如图1和图4所示,一种弯管机的卸料机构,包括卸料架1和卸料机械手2,所述的卸料架1上设有纵向移动座3和驱动所述的纵向移动座3在所述的卸料架1上纵向移动的纵向驱动装置4,所述的纵向移动座3上设有能在其上横向移动的横向移动座5和驱动所述的横向移动座5横向移动的横向驱动装置6,所述的横向移动座5上设有驱动所述的卸料机械手2相对其升降的升降装置7,所述的升降装置7与所述的卸料机械手2之间设有驱动所述的卸料机械手2在水平方向旋转的水平旋转驱动装置8,所述的水平旋转驱动装置8与所述的卸料机械手2之间设有驱动所述的卸料机械手2在竖直方向旋转的竖直旋转驱动装置9,所述的竖直旋转驱动装置9与所述的卸料机械手2之间设有驱动所述的卸料机械手2左右摆动的摆动装置10。这样的结构设计,卸料机械手2可以完成横向移动、纵向移动、上下升降、水平方向旋转、竖直方向旋转和左右摆动,生产中,控制系统识别到不同规格的弯管,并发信号给卸料机械手2,卸料机械手2经过上述系列动作,就能将不同规格的弯管抓取并卸到各自相应的储存架上,节省了人力,提高生产效率,降低了生产成本。As shown in Figures 1 and 4, a discharge mechanism of a pipe bender includes a discharge frame 1 and a discharge manipulator 2, and the discharge frame 1 is provided with a longitudinal moving seat 3 and drives the longitudinal The moving seat 3 is a longitudinal driving device 4 that moves longitudinally on the described unloading frame 1, and the described longitudinal moving seat 3 is provided with a transverse moving seat 5 that can move laterally thereon and drives the described transverse moving seat 5 The lateral drive device 6 that moves laterally, the described lateral movement seat 5 is provided with the lifting device 7 that drives the described unloading manipulator 2 to lift relative to it, between the described lifting device 7 and the described unloading manipulator 2 A horizontal rotation drive device 8 is provided to drive the unloading manipulator 2 to rotate in the horizontal direction, and there is a drive between the horizontal rotation drive device 8 and the unloading manipulator 2 to drive the unloading manipulator 2. A vertical rotation drive device 9 that rotates in the vertical direction, and a swing device 10 is provided between the vertical rotation drive device 9 and the unloading manipulator 2 to drive the unloading manipulator 2 to swing left and right. With such a structural design, the unloading manipulator 2 can move horizontally, vertically, up and down, rotate horizontally, rotate vertically, and swing left and right. During production, the control system recognizes bends of different specifications and sends a signal to the discharger. Manipulator 2 and unloading manipulator 2 can grab and unload bent pipes of different specifications to their corresponding storage racks through the above series of actions, which saves manpower, improves production efficiency, and reduces production costs.

如图2所示,所述的纵向驱动装置4包括设在所述的卸料架1上的纵向驱动电机41和由所述的纵向驱动电机41带着转动的第一同步带42,所述的纵向移动座3固定连接于所述的第一同步带42上,所述的横向驱动装置6包括设在所述的纵向移动座3上的横向驱动电机61和由所述的横向驱动电机61带着转动的第二同步带62,所述的横向移动座5固定连接于所述的第二同步带62上。As shown in Figure 2, the described longitudinal driving device 4 comprises a longitudinal driving motor 41 arranged on the described unloading frame 1 and a first synchronous belt 42 which is rotated by the described longitudinal driving motor 41. The longitudinal moving seat 3 is fixedly connected to the first synchronous belt 42, and the transverse driving device 6 includes a transverse driving motor 61 arranged on the longitudinal moving seat 3 and driven by the transverse driving motor 61. With the rotating second synchronous belt 62 , the laterally moving seat 5 is fixedly connected to the second synchronous belt 62 .

如图3所示,所述的升降装置7包括设在所述的横向移动座5上的升降电机71和由所述的升降电机71驱动而相对所述的横向移动座5上下运动的升降轴72,所述的升降轴72上设有与所述的升降电机71输出轴上的齿轮71a啮合的齿条72a。采用齿轮71a和齿条72a啮合的传动方式,卸料机械手2上下升降运行平稳,位置准确度高。As shown in Figure 3, the lifting device 7 includes a lifting motor 71 arranged on the laterally moving base 5 and a lifting shaft driven by the lifting motor 71 to move up and down relative to the laterally moving base 5 72. The lifting shaft 72 is provided with a rack 72a meshing with the gear 71a on the output shaft of the lifting motor 71. Adopting the gear 71a and the gear rack 72a meshing transmission mode, the unloading manipulator 2 moves up and down smoothly, and the position accuracy is high.

如图3、4所示,所述的水平旋转驱动装置8包括固定连接于所述的升降轴72下端的升降板81,所述的升降板81上设有第一旋转电机82和由所述的第一旋转电机82驱动旋转的水平旋转轴83,所述的水平旋转轴83下端与所述的竖直旋转驱动装置9连接。As shown in Figures 3 and 4, the horizontal rotation drive device 8 includes a lifting plate 81 fixedly connected to the lower end of the lifting shaft 72, the lifting plate 81 is provided with a first rotating motor 82 and is driven by the The first rotating motor 82 drives the rotating horizontal rotating shaft 83 , and the lower end of the horizontal rotating shaft 83 is connected with the vertical rotating driving device 9 .

如图3、4所示,所述的竖直旋转驱动装置9包括与所述的水平旋转轴83固定连接的支板91,所述的支板91上设有第二旋转电机92,所述的第二旋转电机92的输出轴上连接所述的摆动装置10。所述的摆动装置10包括固定连接于所述的第二旋转电机92输出轴上的摆缸安装板101,所述的摆缸安装板101上设有摆缸102,所述的摆缸102输出轴上连接所述的卸料机械手2。摆缸102能完成左右90度的摆动。As shown in Figures 3 and 4, the vertical rotation drive device 9 includes a support plate 91 fixedly connected to the horizontal rotation shaft 83, the support plate 91 is provided with a second rotating motor 92, the The output shaft of the second rotary motor 92 is connected with the swing device 10 . The swing device 10 includes a swing cylinder mounting plate 101 fixedly connected to the output shaft of the second rotating electrical machine 92, the swing cylinder 102 is arranged on the swing cylinder mounting plate 101, and the swing cylinder 102 outputs The described unloading manipulator 2 is connected on the shaft. Swing cylinder 102 can complete the swing of 90 degrees left and right.

如图3所示,所述的升降装置7还包括与所述的横向移动座5固定连接的升降气缸73,所述的升降气缸73的气缸杆与所述的升降板81连接。升降气缸73与升降电机71配合工作,能使卸料机械手2上下升降的位置更精确,能更准确地抓取到弯管,并将弯管准确地放到各自的存储架上。As shown in FIG. 3 , the lifting device 7 further includes a lifting cylinder 73 fixedly connected to the laterally moving base 5 , and a cylinder rod of the lifting cylinder 73 is connected to the lifting plate 81 . Lifting cylinder 73 cooperates with lifting motor 71, can make the position of unloading manipulator 2 lift up and down more accurate, can grab bend pipe more accurately, and bend pipe is put on the respective storage shelf accurately.

如图1、2所示,所述的弯管机的卸料机构还包括设在所述的卸料架1内的料管收集装置11。所述的料管收集装置11包括固定收集座111,所述的固定收集座111上设有供弯曲的料管挂在其上的多个挂杆112。卸料机械手2将抓取到的弯管挂到料管收集装置11的挂杆112上,不同规格的弯管挂到不同的挂杆112上,完成不同规格弯管的分拣,当料管收集装置11上挂满以后,由人工将料管收集装置11移走。As shown in FIGS. 1 and 2 , the unloading mechanism of the pipe bender also includes a material pipe collecting device 11 arranged in the unloading rack 1 . The material tube collecting device 11 includes a fixed collecting base 111, and the fixed collecting base 111 is provided with a plurality of hanging rods 112 on which the bent material tubes are hung. The unloading manipulator 2 hangs the grabbed bent pipes on the hanging rod 112 of the material pipe collection device 11, and the bent pipes of different specifications are hung on different hanging rods 112 to complete the sorting of the bent pipes of different specifications. After the collecting device 11 is full, the material tube collecting device 11 is removed manually.

Claims (9)

1. the shedding mechanism of a bending machine, it is characterized in that: comprise unloading rack (1) and unloading manipulator (2), described unloading rack (1) is provided with and vertically moves seat (3) and drive the described longitudinal driving device (4) that seat (3) vertically moves on described unloading rack (1) that vertically moves, the described seat (3) that vertically moves is provided with the transverse shifting seat (5) of transverse shifting and the lateral driver device (6) of transverse shifting seat (5) transverse shifting described in driving thereon, described transverse shifting seat (5) is provided with and drives described unloading manipulator (2) lowering or hoisting gear of its lifting (7) relatively, between described lowering or hoisting gear (7) and described unloading manipulator (2), be provided with drive that described unloading manipulator (2) rotates in the horizontal direction horizontally rotate drive unit (8), described horizontally rotating between drive unit (8) and described unloading manipulator (2) is provided with and drives described unloading manipulator (2) at the vertical rotating driving device (9) of vertical direction rotation, between described vertical rotating driving device (9) and described unloading manipulator (2), be provided with the pendulous device (10) that drives described unloading manipulator (2) to swing.
2. the shedding mechanism of bending machine according to claim 1, it is characterized in that: described longitudinal driving device (4) comprise the vertical drive motor (41) that is located on described unloading rack (1) and by described vertical drive motor (41) with the first Timing Belt (42) rotating, the described seat (3) that vertically moves is fixedly connected on described the first Timing Belt (42), described lateral driver device (6) comprise be located at described vertically move horizontal drive motor (61) on seat (3) and by described horizontal drive motor (61) with the second Timing Belt (62) rotating, described transverse shifting seat (5) is fixedly connected on described the second Timing Belt (62).
3. the shedding mechanism of bending machine according to claim 1, it is characterized in that: described lowering or hoisting gear (7) comprises that the lifting motor (71) that is located on described transverse shifting seat (5) drives with lifting motor (71) by described and lifting shaft (72) that relative described transverse shifting seat (5) moves up and down, described lifting shaft (72) be provided with described lifting motor (71) output shaft on the tooth bar (72a) of gear (71a) engagement.
4. the shedding mechanism of bending machine according to claim 3, it is characterized in that: the described drive unit (8) that horizontally rotates comprises the lifter plate (81) that is fixedly connected on described lifting shaft (72) lower end, described lifter plate (81) is provided with the first electric rotating machine (82) and by described the first electric rotating machine (82), is driven the feathering axis (83) of rotation, and described feathering axis (83) lower end is connected with described vertical rotating driving device (9).
5. the shedding mechanism of bending machine according to claim 4, it is characterized in that: described vertical rotating driving device (9) comprises the support plate (91) being fixedly connected with described feathering axis (83), described support plate (91) is provided with the second electric rotating machine (92), connects described pendulous device (10) on the output shaft of described the second electric rotating machine (92).
6. the shedding mechanism of bending machine according to claim 5, it is characterized in that: described pendulous device (10) comprises the tilt cylinder installing plate (101) being fixedly connected on described the second electric rotating machine (92) output shaft, described tilt cylinder installing plate (101) is provided with tilt cylinder (102), connects described unloading manipulator (2) on described tilt cylinder (102) output shaft.
7. according to claim 4, it is characterized in that: described lowering or hoisting gear (7) also comprises the lift cylinder (73) being fixedly connected with described transverse shifting seat (5), the cylinder rod of described lift cylinder (73) is connected with described lifter plate (81).
8. the shedding mechanism of bending machine according to claim 1, is characterized in that: also comprise the material pipe gathering-device (11) being located in described unloading rack (1).
9. the shedding mechanism of bending machine according to claim 8, it is characterized in that: described material pipe gathering-device (11) comprises fixedly collection block (111), described fixedly collection block (111) is provided with for crooked material pipe hanger a plurality of pegs (112) thereon.
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CN105234218A (en) * 2015-11-18 2016-01-13 宁波泰尔汽车部件有限公司 Automatic bending and blanking device
CN105290273A (en) * 2015-11-30 2016-02-03 浙江异札特机械科技有限公司 Pull mechanism of medical metal cannula knitting machine
CN105479448A (en) * 2015-12-29 2016-04-13 常熟市惠一机电有限公司 Extensible manipulator with wider moving range
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CN106475886A (en) * 2016-05-16 2017-03-08 北京锐度方智能科技有限公司 A kind of novel metal bool burnishing device
CN107243574A (en) * 2016-12-12 2017-10-13 常州机电职业技术学院 Automatic discharging manipulator of punch press
CN109366469A (en) * 2018-12-18 2019-02-22 广东华工佳源环保科技有限公司 Paper pulp molding forming mechanical arm
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CN105234218A (en) * 2015-11-18 2016-01-13 宁波泰尔汽车部件有限公司 Automatic bending and blanking device
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CN107243574A (en) * 2016-12-12 2017-10-13 常州机电职业技术学院 Automatic discharging manipulator of punch press
CN109366469A (en) * 2018-12-18 2019-02-22 广东华工佳源环保科技有限公司 Paper pulp molding forming mechanical arm
CN109366469B (en) * 2018-12-18 2024-07-09 广东华工环源环保科技有限公司 Pulp molding forming mechanical arm
CN113086706A (en) * 2021-03-31 2021-07-09 海安交睿机器人科技有限公司 Transverse shearing and winding mechanism

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