CN202541884U - Tile loading device for tile packaging line - Google Patents

Tile loading device for tile packaging line Download PDF

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Publication number
CN202541884U
CN202541884U CN2011205708437U CN201120570843U CN202541884U CN 202541884 U CN202541884 U CN 202541884U CN 2011205708437 U CN2011205708437 U CN 2011205708437U CN 201120570843 U CN201120570843 U CN 201120570843U CN 202541884 U CN202541884 U CN 202541884U
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China
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assembly
tile
left
cylinder
right
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CN2011205708437U
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Chinese (zh)
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周文鹏
方伟文
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佛山市新鹏陶瓷机械有限公司
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Abstract

The utility model discloses a tile loading device for a tile packaging line. The tile loading device is characterized by comprising a rack, a tile loading, clamping and conveying device which is arranged on the rack and mainly comprises a sliding mechanism and a clamping component, a sliding table component used for placing tiles, a turnover mechanism and a separating and conveying device, wherein the clamping component and the sliding mechanism are connected and are suspended under the rack; and the turnover mechanism is arranged outside the separating and conveying device, and the tiles turned over by the turnover mechanism are conveyed to the separating and conveying device by a conveying mechanism. According to the tile loading device disclosed by the utility model, on the premise that the tile loading device has a simple structure, is easy to maintain and is lower in cost, high efficiency and high reliability of the tile loading process are realized, and the tile loading mode, the tile clamping mode, the tile conveying mode, the overturning mode and the separating mode are all simpler, flexible, reliable and stable.

Description

一种瓷砖包装线上砖装置 Means one kind of tile brick packaging line

技术领域 FIELD

[0001] 本实用新型涉及瓷砖包装设备技术领域,更具体的说是涉及一种瓷砖包装线上的上砖装置。 [0001] The present invention relates to a technical field tile packing devices, and more specifically, to a packaging line bricks tiles device.

背景技术 Background technique

[0002] 瓷砖包装线的上砖装置在整个瓷砖包装线中起着至关重要的作用,上砖成功与准确与否将直接关系到整个瓷砖包装线的正常工作。 [0002] brick tile packaging line device plays a vital role in the whole tile packaging line, the success of the brick and accurate or not directly related to the normal operation of the packaging line of tiles. 上砖装置结构的复杂程度、可维护性、上砖准确性和可靠性、上砖装置的能耗问题都将影响整个瓷砖包装线的性能。 The complexity of the device structure of brick, maintainability, reliability and accuracy of the brick, the brick unit energy consumption will affect the performance of the entire tile packaging line. 现有包装线的上砖装置主要分为两类:第一类主要由滑台、上砖机构、翻转机构等组成,滑台在电机的作用下,通过丝杆传动进行进给,两个滑台呈对称布置,上砖机构通常有两个,呈左右对称布置,实现交替上砖,上砖机构由滑台、瓷砖分离机、推送部件等组成。 Means conventional brick packaging line divided into two categories: a first category is mainly composed of the slide table, the brick mechanism, reversing mechanism, etc., slide under the action of a motor, carried by the feed screw drive, two slide station symmetrical arrangement, usually has two brick mechanism, as a symmetrical arrangement, to achieve an alternating brick, brick by a slide mechanism, tile separator, a push member and other components. 叉车将放好砖的砖架放在导轨滑台上,导轨滑台在滑台电机的作用下通过丝杠传动作用前进,砖架上的砖在经过对齐、分离、夹紧,通过推送装置被运送到翻转机构,运送到翻转机构的砖再通过传送带被输送至包装线的其他模块;第二类瓷砖包装线的上砖装置主要由滑台、上砖搬运机构、翻转机构等组成,在电机的驱动下,由同步带带动滑台在导轨上进给,两个滑台同样呈对称布置,实现交替上砖,上砖搬运机构主要完成对瓷砖的夹持、提升,搬运等,最后将瓷砖搬运到翻转机构。 The brick bricks put the truck frame rails on the sliding table, is advanced through the slider guide acting in the role of the spindle drive motor of the slide, brick pieces were aligned shelves, isolated, clamped, by pushing means is transported to the reversing mechanism, transported to the reversing mechanism and then is conveyed by a conveyor belt brick to another module packaging line; the second type of brick tile packaging line means is mainly composed of the slide table, the brick transport mechanism, reversing mechanism, etc., in the motor under driven, driven by a timing belt to slide in guide rails progress, two slide likewise symmetrical arrangement, to achieve an alternating brick, brick main transport mechanism of the tile to complete the clamping, lifting, handling, and finally the tiles conveyed the turning mechanism.

[0003] 对于第一类瓷砖包装线上砖装置,主要存在以下缺点:第一、结构复杂、成本高昂;第二,不易维护,维护成本高;第三,工作可靠性较低。 [0003] For the first type brick tile packaging line means mainly has the following disadvantages: First, complicated structure, high cost; second, easy maintenance, high maintenance costs; Third, reliability is low.

[0004] 对于第二类瓷砖包装线上砖装置,主要存在以下缺点:第一、上砖效率低,能量消耗较大;第二,上砖搬运机构的夹持装置适应砖架上呈一定倾斜角度瓷砖的适应性差,导致容易出现夹砖不准确及不可靠等问题。 [0004] For the second type brick tile packaging line means mainly has the following disadvantages: first, the low efficiency of brick, greater energy consumption; the second, clamping means adapted brick bricks frame transport mechanism was a certain inclination poor adaptability angle tile, brick clip lead to inaccurate and unreliable and so prone to problems.

发明内容 SUMMARY

[0005] 本实用新型的目的就是为了解决现有技术之不足而提供的一种结构简单、易于维护、成本较低、上砖准确可靠、效率高、能量消耗低,使上砖装置在整个生产线中发挥其最大的功效的瓷砖包装线上砖装置。 [0005] The object of the present invention is a simple structure to solve the problem of the prior art and provide easy maintenance, low cost, accurate and reliable brick, high efficiency, low energy consumption, so that the entire production line in the tile means tile brick packaging line device to maximize their effectiveness.

[0006] 本实用新型是采用如下技术解决方案来实现上述目的:一种瓷砖包装线上砖装置,其特征在于,它包括机架及其上设置的主要由滑动机构和夹持组件构成的上砖夹持搬运装置、安放瓷砖的滑台组件、翻转机构和分离运输装置,夹持组件与滑动机构连接并悬置于机架的下方;翻转机构设置在分离运输装置外,并通过一输送机构将经过其翻转的瓷砖送至分离运输装置上。 [0006] The present invention is the use of the following technical solutions to achieve the above object: one kind of tile brick packaging line means, characterized in that it comprises a major component constituting the slide mechanism and the holding frame provided on its brick gripping transfer device, placed tiles slide assembly, transport means and the separating means reversing, the sliding clamp assembly connected to and suspended below the mechanism chassis; inverting mechanism provided in a separate outer transportation device, by a transport mechanism the flip through the separation of the tiles to the transport means.

[0007] 作为上述方案的进一步说明,所述滑台组件分为左滑台组件和右滑台组件,左滑台组件和右滑台组件安装在翻转机构的两侧。 [0007] As a further explanation of the above-described embodiment, the slide assembly into the left and right slide assembly slide assembly, left and right slide assembly slide assembly mounted on both sides of the reversing mechanism.

[0008] 所述滑动机构包括小车组件和设置在机架上的导轨,导轨的末端设置有定滑轮,小车组件中设置有提供动力的电机、与电机连接的同步带轮、同步带,同步带绕接于同步带轮和定滑轮之间。 [0008] The slide mechanism includes a rail and carriage assembly disposed on the frame, the end of the guide rail is provided with a fixed pulley, carriage assembly is provided to power the motor, timing belt pulleys and connected to the motor, timing belt, timing belt wrap between the belt and the fixed pulley wheel.

[0009] 所述小车组件中还设置有动滑轮以及驱动动滑轮移动的辅助气缸,夹持组件的左、右两侧分别设置有同步带与小车组件连接在一起,右同步带的一端连接在夹持组件上,绕过定滑轮、同步带带轮、动滑轮,最终另一端固定在小车组件上面;左同步带一端连接在夹持组件上,绕过同步带轮、动滑轮,最终另一端固定在小车组件上面。 [0009] The carriage assembly is also provided an auxiliary cylinder with a movable pulley and a drive pulley to move the left clamp assembly, and right sides are respectively provided with a belt connected to the carriage assembly, the right end is connected to the clamping timing belt on assembly, bypassing the fixed pulley, timing belt pulley, a movable pulley, the final assembly of the car and the other end is fixed to the top; a left end connected to the timing belt clamp assembly, bypassing the timing belt pulleys, pulley, and the other end fixed to the final assembly of the car above.

[0010] 所述夹持组件的左、右两侧分别设置有同步带与小车组件连接在一起,右同步带一端连接在夹持组件上,绕过定滑轮,另一端最终固定在同步带轮上;左同步带一端连接在夹持组件上,绕过定滑轮,另一端最终固定在同步带轮上。 [0010] The left and right sides of the clamp assembly and the carriage are provided with a belt components connected together, a right belt connected at one end on the holder assembly, bypassing the fixed pulley, and the other end is fixed in the final belt round on; the left end connected to the timing belt clamp assembly, bypassing the fixed pulley, and the other end is fixed to the final timing pulleys.

[0011] 所述同步带轮的转动轴上连接有连杆,该连杆的端部连接辅助气缸的活塞杆,并由辅助气缸驱动其绕同步带轮轴心转动。 [0011] The rotary shaft has a toothed pulley connected to a link, the end portion of the piston rod is connected to the auxiliary cylinder, which is driven by the auxiliary cylinder core rotatable about a belt shaft.

[0012] 所述夹持组件包括固定横梁、垂直穿过固定横梁的左、右支持臂、分设于左、右支持臂上的左、右夹持爪以及驱动左、右支持臂实现夹紧或放松动作的动力机构,左、右夹持爪上分别设置有限位板,夹持爪设置在支持臂上并与其旋转配合。 [0012] The clamp assembly comprises a fixed beam, a fixed beam vertically through the left and right support arms, divided to the left, the left and right support arm, the right clamping jaws and a drive left and right support arm or clamping implemented releasing operation of the power mechanism of a limiting plate are disposed on the left and right clamping jaw, the clamping jaw is provided with the support arm and rotating therewith.

[0013] 所述动力机构包括气缸和连接于气缸活塞杆上的气缸连接杆,气缸连接杆、气缸分别与左、右支持臂铰接。 [0013] The mechanism comprises a power cylinder connected to the cylinder and a piston rod connected to the cylinder rod, a cylinder connecting rods, and cylinder are the left and right hinge support arms.

[0014] 所述夹持爪通过销轴与支持臂连接起来,支持臂内设置有支撑销轴的法兰轴承,并通过一与销轴配合的螺母将夹持爪固定于支持臂上,螺母与法兰轴承之间设置有作为轴肩限位的垫片。 [0014] The clamping jaws are connected together by a pin and support arm, the support pin is provided with a bearing flange of the support arm, and by a nut cooperating with the clamping jaw is fixed to the pin support arm, the nut bearing disposed between the flange and the shoulder pad as the limit.

[0015] 所述固定横梁左、右侧分设有限位方钢,小车组件的下方设置有向下延伸的固定杆,该固定杆端部安装有限位轮,限位轮与限位方钢活动接触。 [0015] The fixed beam left, the lower right side is divided into a finite bit steel trolley assembly is provided with a downwardly extending fixing bar, the fixing rod wheel end mounting position is limited, limiting the steel wheel contact with the stopper activities .

[0016] 所述翻转机构包括固定于机架上的翻转托架、分设于翻转托架两侧由气缸驱动的夹持爪、以及推动翻转托架向上翻转的翻转气缸,两夹持爪铰接于机架上。 [0016] The reversing mechanism comprises a bracket fixed to the tilt frame, divided by the carrier to the tilt cylinder drive both clamping jaws, and an upturned bracket promote flip flip cylinders, hinged to the two clamping jaws rack.

[0017] 所述将经过翻转的瓷砖送至分离运输装置上的输送机构采用同步带方式,分离运输装置上设置有对齐机构和将运送过来的瓷砖顶起的顶起气缸,顶起气缸采用双行程气缸。 [0017] After the reversing of the conveying mechanism to the tile transport means of the separating timing belt embodiment, it is provided on a separate alignment mechanism and transport means has transported over the tile from the top of the jacking cylinder, double-cylinder jacking stroke cylinder.

[0018] 本实用新型采用上述技术解决方案所能达到的有益效果是: [0018] The present invention adopts the above technical solution can achieve beneficial effects:

[0019] 本实用新型在上砖平台进给方式上,摒弃传统丝杠传动,采用同步带带动滑台进给,简单可靠、易于维护;在夹砖方式上,夹持装置采用侧夹方式,动作迅速、耗时较少、效率高;在运砖的方式上,小车和夹持装置采用同步带连接,电机驱动小车在机架上运动,从而带动夹取的瓷砖到达翻转机构组件,小车与龙门架导轨属于滚动摩擦,阻力较小,耗能小、效率高;在翻转方式上,翻转机构组件与分离运输组件分开设计,易于装备维护;分离运输装置增加对齐机构,经过分离对齐的瓷砖再经过同步带的传送运送到后续几个模块,分离方式都较简单灵活、可靠稳定。 [0019] In the present invention, the feed platform brick manner, instead of the traditional screw drive, synchronous belt drive slide feed, simple, reliable, easy to maintain; brick on the clip embodiment, the clamping means clamp mode using side, It moves quickly, less time-consuming, high efficiency; brick on the operation mode, carriage and clamping means are connected with belt, a motor drive vehicle movement on the frame, so as to drive the gripping of the tile assembly reaches the reversing mechanism, and trolley belongs gantry rail rolling friction resistance is small, low energy consumption, high efficiency; in inversion mode, inverting transport mechanism assembly components are separated with the separation design, easy to equipment maintenance; increasing the alignment mechanism separating transport means, and then after separating the aligned tiles after transfer to the subsequent conveying belt of several modules, separation means are relatively simple and flexible, reliable and stable.

附图说明 BRIEF DESCRIPTION

[0020] 图I是本实用新型整体结构图; [0020] Figure I is a whole configuration diagram of the present invention;

[0021] 图2是本实用新型夹持组件提升的具体实施方式I ; [0021] FIG. 2 is a clamp assembly of the present invention to enhance the specific embodiments I;

[0022] 图3是本实用新型夹持组件提升的具体实施方式I中同步带的绕法说明; [0022] FIG. 3 is a clamp assembly of the present invention to enhance the specific embodiments described belt winding method I, of;

[0023] 图4是本实用新型夹持组件提升的具体实施方式2 ;[0024] 图5是本实用新型夹持组件提升的具体实施方式2中同步带的绕法说明; [0023] FIG. 4 is a clamp assembly of the present invention to enhance the specific embodiment 2; [0024] 2 in FIG. 5 is a timing belt winding method described clamp assembly of the present invention to enhance the specific embodiments;

[0025] 图6是本实用新型夹持组件的具体实施方案; [0025] FIG. 6 of the present invention is a specific embodiment of the clamp assembly;

[0026] 图7是本实用新型翻转机构组件的具体实施方案; [0026] FIG. 7 is a specific embodiment of the present invention turning mechanism assembly;

[0027] 图8是本实用新型滑台组件的具体实施方案; [0027] FIG. 8 is a specific embodiment of the present invention slider assembly;

[0028] 图9是本实用新型分离运输组件的具体实施方案。 [0028] FIG. 9 is a specific embodiment of the present invention separate the transport assembly.

[0029] 附图标记说明:1、机架2、小车组件2-1、电机2-2、辅助气缸2_3、同步带轮 [0029] REFERENCE NUMERALS: 1, frame 2, carriage assembly 2-1, a motor 2-2, the auxiliary cylinder 2_3, timing belt pulleys

2-4、动滑轮2-5、定滑轮2-6、气缸活塞杆2-7、辅助气缸2_8、连杆2_9、定滑轮 2-4, 2-5 pulley, fixed pulley 2-6, 2-7 piston cylinder, the auxiliary cylinder 2_8, 2_9 connecting rod, fixed pulleys

2-10、同步带轮2-11、定滑轮2-12、气缸活塞杆3、夹持组件3_1、右夹持爪3_2、 销轴3-3、限位方钢3-4、气缸3-5、气缸连杆3-6、左夹持爪4、左滑台组件5、翻转机构5-1、翻转托架5-2、夹持爪5-3、气缸5-4、气缸活塞杆5_5、气缸5_6、气缸活塞杆6、右滑台组件6-1、电机6-2、同步带6-3、滑台6-4、顶砖装置6_5、砖架7、分离运输装置7-1、气缸7-2、对齐机构7-3、分离装置7-4、同步带8、同步带9、同步带10、同步带11、同步带12、同步带。 2-10, the timing belt pulleys 2-11, 2-12 fixed pulley, the cylinder rod 3, the clamping assembly 3_1, 3_2 and right clamping jaws, pins 3-3, 3-4 limiting the steel cylinder 3- 5, the cylinder rod 3-6, a left clamping jaw 4, the left slider assembly 5, inverting mechanism 5-1, 5-2 flip bracket, the clamping jaw 5-3, 5-4 a cylinder, the cylinder piston rod 5_5 , 5_6 cylinder, the cylinder piston rod 6, the right slide assembly 6-1, a motor 6-2, 6-3 timing belt, slider 6-4, the top means 6_5 brick, brick frame 7, 7-1 isolated transport means, cylinder 7-2, 7-3 alignment mechanism, the separating device 7-4, a timing belt 8, 9 belt, belt 10, belt 11, belt 12, belt.

具体实施方式 Detailed ways

[0030] 如图I所示,本实用新型一种瓷砖包装线上砖装置,它包括机架I及其上设置的主要由滑动机构和夹持组件3构成的上砖夹持搬运装置、安放瓷砖的滑台组件、翻转机构5和分离运输装置7,夹持组件3与滑动机构连接并悬置于机架的下方;翻转机构5设置在分离运输装置7外,并通过一输送机构将经过其翻转的瓷砖送至分离运输装置上。 [0030] As shown in FIG I, the present invention is one kind of tile brick packaging line means comprising a rack provided on the I and their bricks mainly by the slide mechanism and the clamp assembly 3 constitutes a clamping transfer means, placed tile slide assembly, turning mechanism 5 and the separating transport means 7, the clamping assembly 3 is connected to and suspended beneath the chassis of the sliding mechanism; reversing mechanism 5 is provided outside the separate transportation device 7, via a delivery mechanism through flip tile transport means to the separation. 输送机构采用同步带7-4,分离运输装置上设置有对齐机构7-2和将运送过来的瓷砖顶起的顶起气缸7-1,顶起气缸7-1采用双行程气缸。 Timing belt conveying mechanism 7-4, 7-2 and the alignment mechanism has transported over the top tile from 7-1 jacking cylinders arranged on a separate transport means, jacking cylinders 7-1 double stroke cylinder. 其中,滑台组件分为左滑台组件和右滑台组件,左滑台组件和右滑台组件安装在翻转机构的两侧。 Wherein the slide assembly into the left and right slide assembly slide assembly, left and right slide assembly slide assembly mounted on both sides of the reversing mechanism. 根据需要可将左滑台组件4和右滑台组件6中的滑台全部或者部分埋入地坑。 The need may slide in the left and right slide assembly 4 slider assembly 6 fully or partially buried in the pit. 滑动机构包括小车组件2和设置在机架上的导轨,导轨的末端设置有定滑轮,小车组件中设置有提供动力的电机2-1、与电机2-1连接的同步带轮2-3、同步带,同步带绕接于同步带轮和定滑轮之间。 The slide mechanism includes a rail and carriage assembly 2 disposed on the frame, the end of the guide rail is provided with a fixed pulley, carriage assembly is provided with a motor powered 2-1, belt wheel connected to the motor 2-1, 2-3, belt, the belt wound between the timing pulleys and connected to the fixed pulley. 夹持组件3包括固定横梁、垂直穿过固定横梁的左、右支持臂3-7、3-8、分设于左、右支持臂上的左、右夹持爪3-6、3-1以及驱动左、右支持臂实现夹紧或放松动作的动力机构,左、右夹持爪上分别设置有限位板,夹持爪设置在支持臂上并与其旋转配合。 3 comprises a fixed clamp assembly beam, a fixed beam vertically through the left and right support arm 3-7,3-8, divided into the left and right arm supports left and right clamping jaws 3-6,3-1 and driving the left and right support arm implemented tighten or loosen the power mechanism of action, a limiting plate are disposed on the left and right clamping jaw, and the clamping jaws provided with its rotating support arm. 动力机构包括气缸3-4和连接于气缸活塞杆上的气缸连接杆3-5,气缸连接杆、气缸分别与左、右支持臂铰接。 3-4 comprises a cylinder and a power mechanism connected to the cylinder on the cylinder piston rod 3-5 is connected, the cylinder connecting rods, and cylinder are the left and right hinge support arms. 夹持爪通过销轴与支持臂连接起来,支持臂内设置有支撑销轴的法兰轴承,并通过一与销轴配合的螺母将夹持爪固定于支持臂上,螺母与法兰轴承之间设置有作为轴肩限位的垫片。 The clamping jaws are connected together by a pin and support arm, the support pin is provided with a flange bearing inner support arm, and by a nut cooperating with a clamping jaw fixed to the pin support arm and the bearing flange of the nut and a gasket is provided between the stop shoulder. 固定横梁左、右侧分设有限位方钢3-3,小车组件的下方设置有向下延伸的固定杆,该固定杆端部安装有限位轮,限位轮与限位方钢活动接触。 Fixed beam left and right divided square steel limited spaces 3-3, the lower carriage is provided with a fixed rod assembly extending downwardly, the fixing rod wheel end mounting position is limited, the limit wheel contact with the stopper square steel activities. 翻转机构包括固定于机架上的翻转托架、分设于翻转托架两侧由气缸驱动的夹持爪、以及推动翻转托架向上翻转的翻转气缸,两夹持爪铰接于机架上。 Turning mechanism includes a bracket secured to the tilt frame, divided by the carrier to the tilt cylinder drive both clamping jaws, and an upturned bracket promote flip flip cylinder, two clamping jaws is hinged to the frame.

[0031] 结合图f图5,夹持组件2夹取瓷砖后,为了实现上砖过程的高效率,经过合理设计,在运砖之前,夹持组件2需要在右右同步带9、左左同步带10的作用下将夹取的瓷砖提升一个很小的高度,小车组件2带动夹持组件3以将夹取的瓷砖运送到翻转机构5。 [0031] f in conjunction with FIG. 5, the gripping clamp assembly 2 tiles, bricks in order to achieve high efficiency of the process, through rational design, before being transported bricks, require the right clamp assembly 2 in the right belt 9, Zuozuo under the action of the belt 10 to enhance the gripping of the tile a small height, assembly 2 trolley 3 is driven clamp assembly gripping the tiles conveyed to the reversing mechanism 5. 在提升方式上面,本实用新型有两种具体实施方式: Lifting embodiment above, the present invention has two specific embodiments:

[0032] 具体实施方式I :结合图2、图3,小车组件2和夹持组件3通过右同步带9、左同步带10连接在一起。 [0032] DETAILED DESCRIPTION I: in conjunction with FIG. 2, FIG. 3, and the clamp assembly 2 trolley assembly 3 through the right timing belt 9, a left belt 10 are connected together. 右同步带9 一端连接在夹持组件3上,绕过定滑轮2-5、同步带带轮2-3、动滑轮2-4,最终另一端固定在小车组件2上面;左同步带10—端连接在夹持组件3上,绕过同步带轮2-3、动滑轮2-4,最终另一端固定在小车组件2上面。 The right end of the timing belt 9 is connected to the clamp assembly 3, bypassing the fixed pulley 2-5, 2-3 timing belt pulley, a movable pulley 2-4, the final top 2 is fixed to the other end of carriage assembly; the left end of the timing belt 10- 3 is connected to the clamp assembly, bypassing the belt wheel 2-3, 2-4 movable pulley, and the other end is fixed in the final second upper carriage assembly. 电机2-1启动,带动同步带轮2-3转动。 Starting motor 2-1, 2-3 rotatably driven belt wheel. 当电机2-1正转,同时辅助气缸2-2动作,气缸活塞杆2-6向外伸出,电机2-1和辅助气缸2-2的共同作用使右同步带9、左同步带10上升,从而带动夹持组件3上升;电机2-1反转,同时辅助气缸2-2动作,气缸活塞杆2-6收回,在电机2-1和辅助气缸2_2的共同作用下使右同步带9、左同步带10下降,从而带动夹持组件3下降。 When the motor forward 2-1, 2-2 while the operation of the auxiliary cylinder, the cylinder rod projecting outwardly 2-6, 2-1 and motor interaction of the auxiliary cylinders 2-2 timing belt 9 so that the right and left belt 10 rise, so as to drive the clamping assembly 3 is raised; reverse motor 2-1, 2-2 while the operation of the auxiliary cylinder, the cylinder piston rod retracted 2-6, so that the right belt under the action of the auxiliary cylinder 21 and the motor 2_2 9, the left belt 10 is lowered, thereby driving the clamp assembly 3 is lowered.

[0033] 具体实施方式2 :结合图4、图5,小车组件2和夹持组件3通过右同步带11、左同步带12连接在一起。 [0033] DETAILED DESCRIPTION 2: 4 in conjunction with FIG. 5, and the clamp assembly 2 trolley assembly 3 through the right timing belt 11, timing belt 12 is connected with the left. 右同步带11 一端连接在夹持组件3上,绕过定滑轮2-11,另一端最终固定在同步带轮2-10上;左同步带12 —端连接在夹持组件3上,绕过定滑轮2-9,另一端最终固定在同步带轮2-10上。 A timing belt 11 connected to the right end of the clamp assembly 3, bypassing the fixed pulley 2-11, and the other end is fixed to the timing belt pulleys ultimately 2-10; left belt 12-- end connected to the clamp assembly 3, bypassing 2-9 the fixed pulley, and the other end is fixed to the final timing pulleys 2-10. 电机2-6启动,带动同步带轮2-10转动。 2-6 start motor to drive rotation of the timing belt pulleys 2-10. 当电机2-6正转,同时辅助气缸2-7动作,气缸活塞杆2-12伸出,通过连杆2-8辅助电机2-6带动同步带轮 When the motor forward 2-6, 2-7 while the operation of the auxiliary cylinder, the cylinder piston rod extended 2-12, 2-8 by the link belt wheel driving the auxiliary motor 2-6

2-10转动,右同步带11、左同步带12要部分绕在同步带轮2-10上,从而右同步带11、左同步带12要带动夹持组件3上升;当电机2-6反转,同时辅助气缸2-7动作,气缸活塞杆2-12退回,同步带轮反向旋转,绕在同步带轮2-10上的右同步带11、左同步带12恢复至垂直状态,从而右同步带11、左同步带12带动夹持组件3下降。 2-10 is rotated, the timing belt 11 and right and left belt portion 12 to be wound on the timing pulleys 2-10, the timing belt 11 so that the right and left drive belt 12 to increase the clamping assembly 3; when the motor 2-6 trans turn, while the auxiliary cylinder operation 2-7, 2-12 cylinder piston rod retracted, the reverse rotation of the timing belt pulleys, timing belt wound around the belt wheel 11 2-10 right and left belt 12 returns to the vertical, so that Right timing belt 11, timing belt 12 to drive left clamp assembly 3 drops.

[0034] 结合附图6,本实用新型中夹持组件3是完成夹取瓷砖,运送瓷砖的关键部件。 [0034] 6 in conjunction with the accompanying drawings, the present invention is completed in holding the gripping assembly 3 tiles, tile transport key member. 通过气缸3-4动作带动气缸连杆3-5,从而完成左夹持爪3-6和右夹持爪3-1夹砖和放砖的动作。 A cylinder driven by the cylinder rod 3-5 3-4 action, thereby completing the operation of the left and right clamping jaws clamping jaw 3-6 3-1 folder and put brick tiles. 本实用新型所设计左夹持爪3-6与右夹持爪3-1具有同样的特性,以右夹持爪3-1具体说明。 Left clamping jaws designed according to the present invention 3-6 and 3-1 and right clamp jaws have the same characteristics, the right clamping jaws 3-1 to be described specifically. 右夹持爪3-1与右支持臂3-7并非像传统夹持机构一样属于刚性连接,右夹持爪 3-1 Right clamping jaw support arm and the right clamping mechanism 3-7 is not the same as traditional connections are rigid, the right clamping jaw

3-1与右支持臂3-7通过销轴3-2连接,右夹持爪3-1可绕销轴3_2旋转,同样,左夹持爪 3-1 and 3-7 are connected by a right arm support pins 3-2, 3-1 and right clamping jaw is rotatable about the rotation pin 3_2, similarly, the left clamping jaw

3-6与左支持臂3-8也是通过销轴连接。 3-6 and 3-8 are connected to the left support arm by a pin. 由于砖架上的瓷砖与砖架表面并非保持垂直的关系,而是成一角度(一般为1(Γ15度),而本实用新型中设计夹持爪(左夹持爪3-6、右夹持爪 Since the carrier tile and tile holder tiles surface perpendicular relationship is not maintained, but at an angle (typically 1 (Γ15 degrees), whereas in the present invention, the clamping jaw design (left clamping jaw 3-6, the right holder claw

3-1)为可旋转,夹持爪(左夹持爪3-6、右夹持爪3-1)通过自身的旋转可以适应砖架上瓷砖的位姿,使夹持动作更加准确可靠。 3-1) rotatable clamping jaws (3-6 clamping jaw left and right clamping jaws 3-1) can be adapted by its rotation pose tile brick shelf, the clamping operation is more accurate and reliable. 本实用新型所设计限位方钢3-3是为了避免夹持组件3在运砖或者空载回程过程中出现大幅度摆动。 The present invention is designed stopper 3-3 square steel clamp assembly 3 in order to avoid drastic swings in load operation or brick return stroke.

[0035] 结合附图7,小车组件2与夹持组件3将夹取的瓷砖运输至翻转组件5,瓷砖被放入翻转组件5中翻转托架5-1中,使瓷砖下表面与翻转托架5-1的撑砖上表面5-7接触。 [0035] 7 in conjunction with the accompanying drawings, and the carriage assembly 2 by the gripping clamp assembly 3 to the reversing transport tile assembly 5, the tile is turned over into the carriage assembly 5 flip 5-1, the surface of the tile and the reverse Torr 5-7 5-1 tile contact surface supporting shelf. 瓷砖被送入翻转托架5-1内,在控制信号的作用下,气缸5-3动作,气缸活塞杆5-4伸出,使得夹持爪5-2紧贴在瓷砖侧面上,夹紧并对齐瓷砖,随后在控制信号的作用下,气缸5-5动作,气缸活塞杆5-6伸出,推动翻转托架5-1向上翻转,同时带动翻转托架5-1内的瓷砖翻转到水平位置,在控制信号的作用下,气缸5-3动作,气缸活塞杆5-4退回,翻转到水平位置的瓷砖再由同步带运输到后续部件,在控制信号的作用下,气缸5-5动作,气缸活塞杆5-6退回,翻转托架5-1退回到初始位置,等候下一轮翻转。 Tile is fed into the carrier flip 5-1, under the action of the control signal, the operation of the cylinder 5-3, 5-4 extending cylinder rod, so that the clamping jaws 5-2 on the tile side against the clamping and aligned tiles, followed under the action of the control signal, the operation of the cylinder 5-5, 5-6 cylinder rod extends, pushing the carriage 5-1 flip turned upwards, while driving the carriage tile flip flipped to 5-1 horizontal position, under the action of the control signal, the operation of the cylinder 5-3, 5-4 to return the cylinder rod, roll over to a horizontal position and then transported by the tile to a subsequent belt member, under the action of the control signal, the cylinder 5-5 action, return the cylinder piston rod 5-6, 5-1 flip tray back to the original position, waiting for the next round of flip.

[0036] 结合附图8,由于左滑台组件4和右滑台组件6基本原理与结构相同,以右滑台组件6为例具体说明。 [0036] DRAWINGS 8, since the basic principle 6 left slide and a right slide assembly 4 and assembly structure identical to the right slide assembly 6 an example specifically described. 叉车将放好砖的砖架6-5放置在滑台6-3上面,同步带6-2的两端分别连接在滑台6-3的前端与后端,电机6-1通过控制同步带6-2,带动滑台6-3运动,从而完成砖架6-5上面的瓷砖进给动作。 The brick tiles put the truck frame 6-5 6-3 disposed above the slide, the belt ends are respectively connected to 6-2 slider front and rear ends 6-3, 6-1 by controlling the motor timing belt 6-2, 6-3 slide driven movement, thus completing the tiles 6-5 above brick frame feed operation. 顶砖装置6-4的目的是顶紧砖架6-5上面的瓷砖,减小瓷砖与砖架表面的角度与瓷砖之间的间隙,从而便于夹持组件3夹取瓷砖。 Roof brick object means 6-4 is a top tile holder tiles immediately above 6-5, and reducing the gap between the angle of the tiles with the tile holder tiles surface to facilitate gripping clamp assembly 3 tiles. [0037] 结合附图9,经过翻转的瓷砖通过同步带7-4的输送,被运送至分离装置7-3,在执行分离之前,对齐机构7-2要将运送过来的瓷砖对齐。 [0037] DRAWINGS 9, after flipping conveyor belt through tiles 7-4, 7-3 is conveyed to a separation apparatus, before performing the separation, tiles 7-2 To transported over the alignment mechanism aligned. 为了实现上砖过程的高效率,在进行上砖及搬运时,每次上砖、搬运两包砖,在到达上砖的下一工序前,再通过分离装置7-3进行分离,执行分离动作时,顶起气缸7-1将运送过来的瓷砖顶起,运送过来的瓷砖要分离成为两部分,而每次顶起的高度不一样,所以顶起气缸7-1采用双行程气缸。 In order to achieve high efficiency of the process bricks, bricks and during the handling, each brick, brick carrying two packets, before reaching the next step on the tile, and then 7-3 by separation means performs the separation operation when, from the top of the cylinder 7-1 tiles transported over the top, to be transported over tiles separated into two parts, and each jacking height is not the same, so the jacking cylinders 7-1 double stroke cylinder. 分离装置7-3将瓷砖分成两部分,瓷砖在同步带7-4的作用下,被运送到下一工序。 Separating means 7-3 tiles into two parts, the tile in the lower belt action 7-4, is conveyed to the next step.

[0038] 本实用新型的工作过程为:叉车将放好砖的砖架放在左滑台组件4上,左滑台组件4在同步带4-1的带动下进给送砖,到达指定位置后,控制信号的作用使左滑台组件4停止进给,夹持组件3动作,夹取瓷砖并在同步带9、同步带10的带动下上升到指定位置,在控制信号的作用下,小车组件2带动夹持组件3沿着机架I导轨向翻转机构组件5的方向运动,到达指定位置后,在控制信号的作用下,小车组件2停止运动,夹持组件3在同步带的带动下向下运动,当瓷砖接触翻转机构组件5的撑砖上表面时,夹持组件3停止运动并且控制夹持组件3放开瓷砖,夹持组件3在在控制信号的作用下上升并且回程,继续夹砖运砖。 [0038] The working process of the present invention is: a truck frame bricks tiles put on the left slide assembly 4, the left slide feed assembly 4 feed belt driven brick 4-1, reaches the specified position after the action of the control signal of the left slide feed assembly 4 stops, operation of the clamping assembly 3, the gripping and tile belt 9, the belt 10 is driven by rising to the specified location, under the influence of the control signal, the car 2 after the drive assembly clamp assembly 3 in the direction of motion reversing mechanism assembly 5 and reaches the specified position along the guide rail rack I, under the influence of the control signal, to stop motion of carriage assembly 2, 3 driven by a timing belt clamp assembly in downward movement of the contact when the reversing mechanism tile tile assembly support surface 5, the clamp assembly 3 is stopped and the motion control tiles release clamp assembly 3, clamping assembly 3 under the effect of the rise in the control signal and return to continue clip shipped brick tiles. 翻转机构组件5将运送过来的砖翻转至水平位置,在同步带7-4的作用下,被运送至分离运输组件7,执行分离动作后,通过同步带7-4被输送至下一模块。 Brick turning mechanism assembly 5 flip over the transport to the horizontal position, the lower belt action 7-4, the transport assembly is transported to a separation 7, after performing separation operation, it is conveyed to the next module by means of a timing belt 7-4. 当左滑台组件4上砖架上的砖全部夹取运送结束后,小车组件2带动夹持组件3运动到右滑台组件6 —侧,其在右滑台组件6夹砖运砖过程同其在左滑台组件4夹砖运砖过程相同。 When the end of the rack 4 tiles left slide assembly brick gripping all transport, assembly 2 trolley drive clamp assembly 3 moves to the right slide assembly 6 - side, which is the right slide clamp assembly 6 brick bricks during operation with which is the same in the left slide assembly 4 is sandwiched brick bricks during operation.

[0039] 以上所述的仅是本实用新型的优选实施方式,应当指出,对于本领域的普通技术人员来说,在不脱离本实用新型创造构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。 [0039] The above are only preferred embodiments of the invention, it should be noted that those of ordinary skill in the art, without departing from the concepts of the present invention to create a premise, can make various modifications and improvements these are within the scope of the present invention to protect.

Claims (10)

1. 一种瓷砖包装线上砖装置,其特征在于,它包括机架及其上设置的主要由滑动机构和夹持组件构成的上砖夹持搬运装置、安放瓷砖的滑台组件、翻转机构和分离运输装置,夹持组件与滑动机构连接并悬置于机架的下方;翻转机构设置在分离运输装置外,并通过一输送机构将经过其翻转的瓷砖送至分离运输装置上。 An apparatus tile brick packaging line, characterized in that it comprises mainly of bricks and the slide mechanism composed of the rack and the clamping assembly is provided on the holding transfer means, the slide assembly mounting tiles, turning mechanism separation and transport means, the sliding clamp assembly connected to and suspended below the mechanism chassis; inverting mechanism provided in a separate transport means, the transport mechanism by a flip through the separation of the tiles to the transport means.
2.根据权利要求I所述的一种瓷砖包装线上砖装置,其特征在于,所述滑台组件分为左滑台组件和右滑台组件,左滑台组件和右滑台组件安装在翻转机构的两侧。 2. A packaging line according to one tile tiles apparatus according to claim I, wherein said slider assembly slide assembly into left and right slide assembly, left and right slide assembly mounted on the slide assembly inverting mechanism on both sides.
3.根据权利要求I或2所述的一种瓷砖包装线上砖装置,其特征在于,所述滑动机构包括小车组件和设置在机架上的导轨,导轨的末端设置有定滑轮,小车组件中设置有提供动力的电机、与电机连接的同步带轮、同步带,同步带绕接于同步带轮和定滑轮之间。 3. I one kind of tile brick packaging line device according to claim 2, wherein said slide mechanism comprises a carriage assembly and a rail disposed on the frame, the end of the guide rail is provided with a fixed pulley, carriage assembly It is provided with a powered motor, timing belt pulleys and connected to the motor, timing belt, timing belt wound between the timing pulleys and connected to the fixed pulley.
4.根据权利要求3所述的一种瓷砖包装线上砖装置,其特征在于,所述小车组件中还设置有动滑轮以及驱动动滑轮移动的辅助气缸,夹持组件的左、右两侧分别设置有同步带与小车组件连接在一起,右同步带的一端连接在夹持组件上,绕过定滑轮、同步带带轮、动滑轮,最终另一端固定在小车组件上面;左同步带一端连接在夹持组件上,绕过同步带轮、动滑轮,最终另一端固定在小车组件上面。 4. The apparatus of one kind of tile brick packaging line according to claim 3, wherein said carriage assembly is also provided with a left and a drive pulley to move the movable pulley auxiliary cylinder, the clamp assembly, and right sides are provided timing belt connected to the carriage assembly, the right end of the belt is connected to the clamp assembly, bypassing the fixed pulley, timing belt pulley, a movable pulley, the final assembly of the car and the other end is fixed to the top; a left end connected to a timing belt clamp holding the assembly, bypassing the timing belt pulleys, pulley, the final assembly of the car and the other end is fixed to the top.
5.根据权利要求3所述的一种瓷砖包装线上砖装置,其特征在于,所述夹持组件的左、右两侧分别设置有同步带与小车组件连接在一起,右同步带一端连接在夹持组件上,绕过定滑轮,另一端最终固定在同步带轮上;左同步带一端连接在夹持组件上,绕过定滑轮,另一端最终固定在同步带轮上。 5. A packaging line according to one tile of the tiles apparatus as claimed in claim 3, wherein said clamp assembly left, and right sides are respectively provided with a belt connected to the carriage assembly, a right belt connected at one end on the clamp assembly, bypassing the fixed pulley, and the other end is fixed to the final timing pulleys; a left end connected to the timing belt clamp assembly, bypassing the fixed pulley, and the other end is fixed to the final timing pulleys.
6.根据权利要求5所述的一种瓷砖包装线上砖装置,其特征在于,所述同步带轮的转动轴上连接有连杆,该连杆的端部连接辅助气缸的活塞杆,并由辅助气缸驱动其绕同步带轮轴心转动。 A packaging line brick tiles apparatus as claimed in claim 5, wherein the rotation axis of the toothed pulley connected to a link, rod end of the cylinder portion of the auxiliary connecting rod, and an auxiliary cylinder which is driven by a belt around the rotation center shaft.
7.根据权利要求I所述的一种瓷砖包装线上砖装置,其特征在于,所述夹持组件包括固定横梁、垂直穿过固定横梁的左、右支持臂、分设于左、右支持臂上的左、右夹持爪以及驱动左、右支持臂实现夹紧或放松动作的动力机构,左、右夹持爪上分别设置有限位板,夹持爪设置在支持臂上并与其旋转配合。 7. A packaging line according to one tile of the tiles apparatus as claimed in claim I, wherein said clamp assembly comprises a fixed beam, a fixed beam vertically through the left and right support arms, divided into the left and right support arm power mechanism on the left and right clamping jaws and a drive left and right support arm implemented tighten or loosen the operation, a limiting plate are disposed, and clamping jaws is provided with its rotating support arm in left and right clamping jaw .
8.根据权利要求7所述的一种瓷砖包装线上砖装置,其特征在于,所述动力机构包括气缸和连接于气缸活塞杆上的气缸连接杆,气缸连接杆、气缸分别与左、右支持臂铰接。 A packaging line brick tiles apparatus according to claim 7, wherein said power mechanism comprises a cylinder and a connecting rod connected to the cylinder rod of a cylinder, the cylinder connecting rods, cylinders, respectively the left and right hinged arm supports.
9.根据权利要求7所述的一种瓷砖包装线上砖装置,其特征在于,所述夹持爪通过销轴与支持臂连接起来,支持臂内设置有支撑销轴的法兰轴承,并通过一与销轴配合的螺母将夹持爪固定于支持臂上,螺母与法兰轴承之间设置有作为轴肩限位的垫片;所述固定横梁左、右侧分设有限位方钢,小车组件的下方设置有向下延伸的固定杆,该固定杆端部安装有限位轮,限位轮与限位方钢活动接触。 A packaging line brick tiles apparatus according to claim 7, characterized in that the clamping jaws are connected by flanged pin and support arm, the support arm is provided with a support pin, and by fitting a nut and the clamping jaw is fixed to the pin support arm is provided between the nut and the flanged shaft has a stop shoulder of the spacer; the anchor rail left and right divided square steel finite bit, below the carriage assembly is provided with a downwardly extending fixing bar, the fixing rod wheel end mounting position is limited, the limit wheel contact with the stopper square steel activities.
10.根据权利要求I所述的一种瓷砖包装线上砖装置,其特征在于,所述翻转机构包括固定于机架上的翻转托架、分设于翻转托架两侧由气缸驱动的夹持爪、以及推动翻转托架向上翻转的翻转气缸,两夹持爪铰接于机架上;将经过翻转的瓷砖送至分离运输装置上的输送机构采用同步带方式,分离运输装置上设置有对齐机构和将运送过来的瓷砖顶起的顶起气缸,顶起气缸采用双行程气缸。 According to claim I of the packaging line one brick tiles apparatus, characterized in that the turning mechanism comprises a bracket fixed to the frame inversion, inversion at both sides divided by a cylinder driven clamping bracket claw, and inverting the cylinder to promote inversion upturned bracket, the two clamping jaws is hinged to the frame; flip through the tiles to the transport mechanism on the transportation device separation timing belt embodiment, the transport means has provided on a separate alignment means and will be transported over the tile from the top of the cylinder from the top, from the top of the cylinder with dual stroke cylinder.
CN2011205708437U 2011-12-31 2011-12-31 Tile loading device for tile packaging line CN202541884U (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103213703A (en) * 2013-04-28 2013-07-24 苏州工业园区高登威科技有限公司 Automatic container loader and operation method thereof
CN103274077A (en) * 2013-05-18 2013-09-04 杭州中亚机械股份有限公司 Gift box caser
CN103274069A (en) * 2013-05-18 2013-09-04 杭州中亚机械股份有限公司 Gift box encasing method
CN103274079A (en) * 2013-05-17 2013-09-04 杭州中亚机械股份有限公司 Grouping device with different directions
CN103568018A (en) * 2013-10-15 2014-02-12 上海星派自动化科技有限公司 Robot gripper for clamping multi-basket member to overturn
CN103693227A (en) * 2013-12-23 2014-04-02 彭智勇 Method for utilizing multi-station turnover sorting equipment to consecutively sort, subpackage and polish bricks
CN103818582A (en) * 2014-02-28 2014-05-28 广东赛因迪科技股份有限公司 Mechanism for preventing wall and floor tiles from sliding on packaging conveying line
CN104986579A (en) * 2015-07-13 2015-10-21 魏伍强 Robot stacker
CN106112777A (en) * 2016-06-30 2016-11-16 禹州市远大塑料电器有限责任公司 A kind of quartz burnishing device
CN107399476A (en) * 2017-08-14 2017-11-28 上海倍赢汽配有限公司 A kind of feed device of box packing machine

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103213703A (en) * 2013-04-28 2013-07-24 苏州工业园区高登威科技有限公司 Automatic container loader and operation method thereof
CN103274079A (en) * 2013-05-17 2013-09-04 杭州中亚机械股份有限公司 Grouping device with different directions
CN103274079B (en) * 2013-05-17 2015-09-02 杭州中亚机械股份有限公司 A kind of incorgruous apparatus for grouping
CN103274077B (en) * 2013-05-18 2015-03-25 杭州中亚机械股份有限公司 Gift box caser
CN103274077A (en) * 2013-05-18 2013-09-04 杭州中亚机械股份有限公司 Gift box caser
CN103274069A (en) * 2013-05-18 2013-09-04 杭州中亚机械股份有限公司 Gift box encasing method
CN103274069B (en) * 2013-05-18 2015-06-10 杭州中亚机械股份有限公司 Gift box encasing method
CN103568018A (en) * 2013-10-15 2014-02-12 上海星派自动化科技有限公司 Robot gripper for clamping multi-basket member to overturn
CN103568018B (en) * 2013-10-15 2015-09-09 上海星派自动化科技有限公司 For clamping the robot gripper of many baskets of part upsets
CN103693227A (en) * 2013-12-23 2014-04-02 彭智勇 Method for utilizing multi-station turnover sorting equipment to consecutively sort, subpackage and polish bricks
CN103693227B (en) * 2013-12-23 2016-03-02 佛山市鼎吉包装技术有限公司 One utilizes multistation turnable to sort the coherent sorted and packaged polished bricks system of equipment
CN103818582A (en) * 2014-02-28 2014-05-28 广东赛因迪科技股份有限公司 Mechanism for preventing wall and floor tiles from sliding on packaging conveying line
CN104986579A (en) * 2015-07-13 2015-10-21 魏伍强 Robot stacker
CN104986579B (en) * 2015-07-13 2017-07-07 魏伍强 Robot stacking machine
CN106112777A (en) * 2016-06-30 2016-11-16 禹州市远大塑料电器有限责任公司 A kind of quartz burnishing device
CN106112777B (en) * 2016-06-30 2018-07-17 禹州市远大塑料电器有限责任公司 A kind of quartz burnishing device
CN107399476A (en) * 2017-08-14 2017-11-28 上海倍赢汽配有限公司 A kind of feed device of box packing machine

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