CN103509236B - A kind of high-flame-retardance low-smoke halogen-free cable material and preparation method thereof - Google Patents

A kind of high-flame-retardance low-smoke halogen-free cable material and preparation method thereof Download PDF

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CN103509236B
CN103509236B CN201310473940.8A CN201310473940A CN103509236B CN 103509236 B CN103509236 B CN 103509236B CN 201310473940 A CN201310473940 A CN 201310473940A CN 103509236 B CN103509236 B CN 103509236B
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flame
smoke halogen
zinc
free cable
powder
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CN103509236A (en
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谢华
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YANGZHOU ZHONGLAN CABLE Co.,Ltd.
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Lvbao Cable Group Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • H01B3/441Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from alkenes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/06Properties of polyethylene
    • C08L2207/062HDPE

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
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  • Spectroscopy & Molecular Physics (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Insulated Conductors (AREA)
  • Organic Insulating Materials (AREA)

Abstract

The invention provides a kind of high-flame-retardance low-smoke halogen-free cable material, prepared by the component raw material of following weight part and obtain: ethylene-vinyl acetate copolymer EVA30-40, high density polyethylene 40-50, zinc borate 10-15, magnesium hydroxide 15-20, ammonium molybdate 5-6, cupric oxide 2-3, attapulgite 8-10, Zirconium tetrafluoride 2-3, molybdenumdisulphide 4-6, aluminium nitride 2-3, nano boron carbide 1-2, zinc oxide 1-2, trioctyl trimellitate 10-12, triethyl citrate 12-15, clorafin 4-5, calcium stearate 0.2-0.4, barium stearate 0.2-0.3, stearic acid 1-2, inspissated wax 1-2, N, N ˊ-ethylenebisstearamide 0.1-0.3, calcium/zinc composite stabilizer 1-2, dihydroxyphenyl propane? 1-2, linking agent? TAC? 1-2, modified filler 10-12.The CABLE MATERIALS that the present invention obtains has that mechanical property is high, high temperature resistant, flame retardant properties is high, LSZH during burning.

Description

A kind of high-flame-retardance low-smoke halogen-free cable material and preparation method thereof
Technical field
The present invention relates to CABLE MATERIALS field, be specifically related to a kind of high-flame-retardance low-smoke halogen-free cable material and preparation method thereof.
Background technology
Electric wire has the effect of power transmission and information conveyance, plays an important role in people's life and production.Design and prepare low cigarette, low toxicity, possessing again the CABLE MATERIALS of excellent fire-retardancy and insulating property simultaneously, become the focus of current fire-retardant research.Traditional magnesium hydroxide and aluminium hydroxide based flame retardant, although the flame retardant properties that material is good can be given, but, matrix resin due to most of CABLE MATERIALS is nonpolar polyolefins polymer, poor with the consistency of the magnesium hydroxide of polarity, aluminium hydroxide, often reduce mechanical property and the processing characteristics of material.Work out and both there is good flame retardant properties, there is environmental-protecting performance simultaneously, good machinability, preferably the CABLE MATERIALS material of insulating property become the direction of CABLE MATERIALS development, the present invention is by adding modified filler, substantially increase the consistency of storeroom, while improve the machining property of CABLE MATERIALS, also assures that the anti-flaming environment-friendly of CABLE MATERIALS.
Summary of the invention
The invention provides a kind of high-flame-retardance low-smoke halogen-free cable material and preparation method thereof.The cable be processed into by CABLE MATERIALS of the present invention has low cigarette, Halogen, ageing-resistant, high flame retardant, the features such as good machinability.
The technical solution used in the present invention is:
A kind of high-flame-retardance low-smoke halogen-free cable material, it is characterized in that, prepared by the component raw material of following weight part and obtain: ethylene-vinyl acetate copolymer EVA30-40, high density polyethylene 40-50, zinc borate 10-15, magnesium hydroxide 15-20, ammonium molybdate 5-6, cupric oxide 2-3, attapulgite 8-10, Zirconium tetrafluoride 2-3, molybdenumdisulphide 4-6, aluminium nitride 2-3, nano boron carbide 1-2, zinc oxide 1-2, trioctyl trimellitate 10-12, triethyl citrate 12-15, clorafin 4-5, calcium stearate 0.2-0.4, barium stearate 0.2-0.3, stearic acid 1-2, inspissated wax 1-2, N, N '-ethylenebisstearamide 0.1-0.3, calcium/zinc composite stabilizer 1-2, dihydroxyphenyl propane 1-2, linking agent TAC1-2, modified filler 10-12,
Described modified filler is prepared by following method and obtains: a. takes off the raw material of row weight part: kaolin 180-190, medical stone 30-34, nano-sized carbon 1-2, xitix 1-2, coix seed oil 1-2, aluminum nitride powder 1-2, Zinc Gluconate 2-3, jade powder 2-3, polyisobutene 2-3, aluminate coupling agent DL-4111-2, stearic acid 2-3, antioxidant 1010 1-2;
B, kaolin, medical stone are calcined 5-6h at 450-480 DEG C, be cooled to room temperature, after taking-up, add in the sodium hydroxide solution of 3-4% and grind 1-2 hour, then, add the hydrochloric acid soln of 12-15%, adjustment pH value is 4-5, ageing 10-15 hour, and repeated hydrogenation sodium hydroxide solution regulates lapping liquid pH to be neutral, filter, dry and obtain filler powder;
C, above-mentioned gained powder to be mixed with other remaining component, and even with the high speed dispersion of 8000-10000 rev/min, to obtain final product.
Described high-flame-retardance low-smoke halogen-free cable material, it is characterized in that, prepared by the component raw material of following weight part and obtain: ethylene-vinyl acetate copolymer EVA36, high density polyethylene 45, zinc borate 13, magnesium hydroxide 17, ammonium molybdate 6, cupric oxide 2, attapulgite 9, Zirconium tetrafluoride 2, molybdenumdisulphide 5, aluminium nitride 3, nano boron carbide 1, zinc oxide 1, trioctyl trimellitate 11, triethyl citrate 14, clorafin 4, calcium stearate 0.3, barium stearate 0.2, stearic acid 2, inspissated wax 2, N, N '-ethylenebisstearamide 0.3, calcium/zinc composite stabilizer 1, dihydroxyphenyl propane 2, linking agent TAC1, modified filler 11,
Described modified filler is prepared by following method and obtains: a. takes off the raw material of row weight part: kaolin 187, medical stone 33, nano-sized carbon 1, xitix 2, coix seed oil 1, aluminum nitride powder 2, Zinc Gluconate 3, jade powder 2, polyisobutene 3, aluminate coupling agent DL-4111, stearic acid 2, antioxidant 1010 2;
B, kaolin, medical stone are calcined 5-6h at 450-480 DEG C, be cooled to room temperature, after taking-up, add in the sodium hydroxide solution of 3-4% and grind 1-2 hour, then, add the hydrochloric acid soln of 12-15%, adjustment pH value is 4-5, ageing 10-15 hour, and repeated hydrogenation sodium hydroxide solution regulates lapping liquid pH to be neutral, filter, dry and obtain filler powder;
C, above-mentioned gained powder to be mixed with other remaining component, and even with the high speed dispersion of 8000-10000 rev/min, to obtain final product.
The preparation method of CABLE MATERIALS of the present invention:
Take each constitutive material by formula rate, constitutive material is dropped into homogenizer mixing 3-5miu, blowing, the material mixed is put in twin screw extruder, extruding pelletization, then after entering and carrying out drying in hot air dryer, obtain high-flame-retardance low-smoke halogen-free cable material, when extruding, twin screw extruder temperature is set to: feeding section 112 DEG C, melt zone 173 DEG C, melt conveying zone 173 ~ 182 DEG C, mixing section 191 DEG C, homogenizing zone 184 DEG C, head metering zone 184 DEG C.
Beneficial effect
The CABLE MATERIALS that the present invention obtains has that mechanical property is high, high temperature resistant, flame retardant properties is high, LSZH during burning.
Embodiment
A kind of high-flame-retardance low-smoke halogen-free cable material, prepared by the component raw material of following weight (kg) and obtain:
Ethylene-vinyl acetate copolymer EVA36, high density polyethylene 45, zinc borate 13, magnesium hydroxide 17, ammonium molybdate 6, cupric oxide 2, attapulgite 9, Zirconium tetrafluoride 2, molybdenumdisulphide 5, aluminium nitride 3, nano boron carbide 1, zinc oxide 1, trioctyl trimellitate 11, triethyl citrate 14, clorafin 4, calcium stearate 0.3, barium stearate 0.2, stearic acid 2, inspissated wax 2, N, N '-ethylenebisstearamide 0.3, calcium/zinc composite stabilizer 1, dihydroxyphenyl propane 2, linking agent TAC1, modified filler 11
Wherein, modified filler is prepared by following method and obtains:
A. the raw material of row weight part is taken off: kaolin 187, medical stone 33, nano-sized carbon 1, xitix 2, coix seed oil 1, aluminum nitride powder 2, Zinc Gluconate 3, jade powder 2, polyisobutene 3, aluminate coupling agent DL-4111, stearic acid 2, antioxidant 1010 2;
B, kaolin, medical stone are calcined 5-6h at 450-480 DEG C, be cooled to room temperature, after taking-up, add in the sodium hydroxide solution of 3-4% and grind 1-2 hour, then, add the hydrochloric acid soln of 12-15%, adjustment pH value is 4-5, ageing 10-15 hour, and repeated hydrogenation sodium hydroxide solution regulates lapping liquid pH to be neutral, filter, dry and obtain filler powder;
C, above-mentioned gained powder to be mixed with other remaining component, and even with the high speed dispersion of 8000-10000 rev/min, to obtain final product.
The preparation method of high-flame-retardance low-smoke halogen-free cable material:
Take each constitutive material by formula rate, constitutive material is dropped into homogenizer mixing 3-5miu, blowing, the material mixed is put in twin screw extruder, extruding pelletization, then after entering and carrying out drying in hot air dryer, obtain high-flame-retardance low-smoke halogen-free cable material finished product, when extruding, twin screw extruder temperature is set to: feeding section 112 DEG C, melt zone 173 DEG C, melt conveying zone 173 ~ 182 DEG C, mixing section 191 DEG C, homogenizing zone 184 DEG C, head metering zone 184 DEG C.
The performance test results of the CABLE MATERIALS that the present embodiment obtains is as following table:

Claims (2)

1. a high-flame-retardance low-smoke halogen-free cable material, it is characterized in that, prepared by the component raw material of following weight part and obtain: ethylene-vinyl acetate copolymer EVA30-40, high density polyethylene 40-50, zinc borate 10-15, magnesium hydroxide 15-20, ammonium molybdate 5-6, cupric oxide 2-3, attapulgite 8-10, Zirconium tetrafluoride 2-3, molybdenumdisulphide 4-6, aluminium nitride 2-3, nano boron carbide 1-2, zinc oxide 1-2, trioctyl trimellitate 10-12, triethyl citrate 12-15, clorafin 4-5, calcium stearate 0.2-0.4, barium stearate 0.2-0.3, stearic acid 1-2, inspissated wax 1-2, N, N'-ethylenebisstearamide 0.1-0.3, calcium/zinc composite stabilizer 1-2, dihydroxyphenyl propane 1-2, linking agent TAC1-2, modified filler 10-12,
Described modified filler is prepared by following method and obtains: a. takes off the raw material of row weight part: kaolin 180-190, medical stone 30-34, nano-sized carbon 1-2, xitix 1-2, coix seed oil 1-2, aluminum nitride powder 1-2, Zinc Gluconate 2-3, jade powder 2-3, polyisobutene 2-3, aluminate coupling agent DL-4111-2, stearic acid 2-3, antioxidant 1010 1-2;
B, kaolin, medical stone are calcined 5-6h at 450-480 DEG C, be cooled to room temperature, after taking-up, add in the sodium hydroxide solution of 3-4% and grind 1-2 hour, then, add the hydrochloric acid soln of 12-15%, adjustment pH value is 4-5, ageing 10-15 hour, and repeated hydrogenation sodium hydroxide solution regulates lapping liquid pH to be neutral, filter, dry and obtain filler powder;
C, above-mentioned gained powder to be mixed with other remaining component, and even with the high speed dispersion of 8000-10000 rev/min, to obtain final product;
The preparation method of described a kind of high-flame-retardance low-smoke halogen-free cable material is: take each constitutive material by formula rate, constitutive material is dropped into homogenizer mixing 3-5min, blowing, the material mixed is put in twin screw extruder, extruding pelletization, enter after carrying out drying in hot air dryer again, obtain high-flame-retardance low-smoke halogen-free cable material, when extruding, twin screw extruder temperature is set to: feeding section 112 DEG C, melt zone 173 DEG C, melt conveying zone 173 ~ 182 DEG C, mixing section 191 DEG C, homogenizing zone 184 DEG C, head metering zone 184 DEG C.
2. high-flame-retardance low-smoke halogen-free cable material according to claim 1, it is characterized in that, prepared by the component raw material of following weight part and obtain: ethylene-vinyl acetate copolymer EVA36, high density polyethylene 45, zinc borate 13, magnesium hydroxide 17, ammonium molybdate 6, cupric oxide 2, attapulgite 9, Zirconium tetrafluoride 2, molybdenumdisulphide 5, aluminium nitride 3, nano boron carbide 1, zinc oxide 1, trioctyl trimellitate 11, triethyl citrate 14, clorafin 4, calcium stearate 0.3, barium stearate 0.2, stearic acid 2, inspissated wax 2, N, N'-ethylenebisstearamide 0.3, calcium/zinc composite stabilizer 1, dihydroxyphenyl propane 2, linking agent TAC1, modified filler 11,
Described modified filler is prepared by following method and obtains: a. takes off the raw material of row weight part: kaolin 187, medical stone 33, nano-sized carbon 1, xitix 2, coix seed oil 1, aluminum nitride powder 2, Zinc Gluconate 3, jade powder 2, polyisobutene 3, aluminate coupling agent DL-4111, stearic acid 2, antioxidant 1010 2;
B, kaolin, medical stone are calcined 5-6h at 450-480 DEG C, be cooled to room temperature, after taking-up, add in the sodium hydroxide solution of 3-4% and grind 1-2 hour, then, add the hydrochloric acid soln of 12-15%, adjustment pH value is 4-5, ageing 10-15 hour, and repeated hydrogenation sodium hydroxide solution regulates lapping liquid pH to be neutral, filter, dry and obtain filler powder;
C, above-mentioned gained powder to be mixed with other remaining component, and even with the high speed dispersion of 8000-10000 rev/min, to obtain final product;
The preparation method of described a kind of high-flame-retardance low-smoke halogen-free cable material is: take each constitutive material by formula rate, constitutive material is dropped into homogenizer mixing 3-5min, blowing, the material mixed is put in twin screw extruder, extruding pelletization, enter after carrying out drying in hot air dryer again, obtain high-flame-retardance low-smoke halogen-free cable material, when extruding, twin screw extruder temperature is set to: feeding section 112 DEG C, melt zone 173 DEG C, melt conveying zone 173 ~ 182 DEG C, mixing section 191 DEG C, homogenizing zone 184 DEG C, head metering zone 184 DEG C.
CN201310473940.8A 2013-10-12 2013-10-12 A kind of high-flame-retardance low-smoke halogen-free cable material and preparation method thereof Active CN103509236B (en)

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CN103937067A (en) * 2014-03-17 2014-07-23 江苏七宝光电集团有限公司 Cracking-resistant low-smoke halogen-free optical cable flame retardation sheath material and its preparation method
CN103928108A (en) * 2014-04-26 2014-07-16 芜湖航天特种电缆厂 Composite type flat cable
CN103928110A (en) * 2014-04-26 2014-07-16 芜湖航天特种电缆厂 Flexible aging resistant flat cable
CN103928090A (en) * 2014-04-26 2014-07-16 芜湖航天特种电缆厂 Composite type cable
CN105885202A (en) * 2016-06-14 2016-08-24 安徽我要遛遛信息技术有限公司 Anti-ultraviolet data transmission cable material and preparing method thereof
CN108219239A (en) * 2017-11-28 2018-06-29 安徽国华电缆集团有限公司 A kind of insulation wear-resistant cable jacket material
CN114350053B (en) * 2020-10-12 2024-03-19 中广核三角洲(江苏)塑化有限公司 Preparation method of ceramic polyolefin sheath material for flame-retardant and fire-resistant optical cable
CN114437410B (en) * 2021-12-30 2023-05-23 广东宇星阻燃新材股份有限公司 Preparation method of microencapsulated tin acetylacetonate and application of microencapsulated tin acetylacetonate in water-resistant halogen-free flame-retardant material

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CN101619150A (en) * 2009-08-14 2010-01-06 宜兴市恒龙塑料制品有限公司 Low-smoke halogen-free flame retardant filler strip
CN103265752A (en) * 2013-06-04 2013-08-28 广东聚石化学股份有限公司 Halogen-free flame retardant thermoplastic polyolefin cable material

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101619150A (en) * 2009-08-14 2010-01-06 宜兴市恒龙塑料制品有限公司 Low-smoke halogen-free flame retardant filler strip
CN103265752A (en) * 2013-06-04 2013-08-28 广东聚石化学股份有限公司 Halogen-free flame retardant thermoplastic polyolefin cable material

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