CN103509236A - High-flame-retardant low-smoke halogen-free cable material and preparing method thereof - Google Patents

High-flame-retardant low-smoke halogen-free cable material and preparing method thereof Download PDF

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CN103509236A
CN103509236A CN201310473940.8A CN201310473940A CN103509236A CN 103509236 A CN103509236 A CN 103509236A CN 201310473940 A CN201310473940 A CN 201310473940A CN 103509236 A CN103509236 A CN 103509236A
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谢华
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YANGZHOU ZHONGLAN CABLE Co.,Ltd.
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • H01B3/441Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from alkenes
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    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/06Properties of polyethylene
    • C08L2207/062HDPE

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Abstract

The invention provides a high-flame-retardant low-smoke halogen-free cable material which comprises the following raw materials in weight: 30-40 parts of EVA, 40-50 parts of HDPE (High-density Polyethylene), 10-15 parts of zinc borate, 15-20 parts of magnesium hydrate, 5-6 parts of ammonium molybdate, 2-3 parts of copper oxide, 8-10 parts of attapulgite, 2-3 parts of zirconium fluoride, 4-6 parts of molybdenum disulfide, 2-3 parts of aluminium nitride, 1-2 parts of nano boron carbide, 1-2 parts of zinc oxide, 10-12 parts of trioctyl trimellitate, 12-15 parts of triethyl citrate, 4-5 parts of chlorinated paraffin, 0.2-0.4 part of calcium stearate, 0.2-0.3 part of barium stearate, 1-2 parts of octadecanoic acid, 1-2 parts of high melting-point wax, 0.1-0.3 part of N,N'-ethylene bis(stearamide), 1-2 parts of calcium/zinc compound stabilizer, 1-2 parts of bisphenol A, 1-2 parts of crosslinking agent TAC, and 10-12 parts of modified filler. The cable material has high mechanical performance, high temperature resistance, high flame retardant performance, and is low-smoke and non-toxic during the combustion.

Description

A kind of high-flame-retardance low-smoke halogen-free cable material and preparation method thereof
Technical field
The present invention relates to CABLE MATERIALS field, be specifically related to a kind of high-flame-retardance low-smoke halogen-free cable material and preparation method thereof.
Background technology
Electric wire has the effect of power transmission and information conveyance, in people's life with in producing, plays an important role.Design and prepare low cigarette, low toxicity, possessing again the CABLE MATERIALS of excellent fire-retardancy and insulating property simultaneously, becoming the focus of current fire-retardant research.Traditional magnesium hydroxide and aluminium hydroxide based flame retardant, although can give the flame retardant properties that material is good, but, because the matrix resin of most of CABLE MATERIALS is nonpolar polyolefins polymer,, the consistency of aluminium hydroxide is poor, tend to reduce mechanical property and the processing characteristics of material with the magnesium hydroxide of polarity.Work out and both there is good flame retardant properties, there is environmental-protecting performance simultaneously, the CABLE MATERIALS material of good machinability, good insulating property becomes the direction of CABLE MATERIALS development, the present invention is by adding modified filler, greatly improve the consistency of storeroom, when having improved the machining property of CABLE MATERIALS, also guaranteed the anti-flaming environment-friendly of CABLE MATERIALS.
Summary of the invention
The invention provides a kind of high-flame-retardance low-smoke halogen-free cable material and preparation method thereof.The cable being processed into by CABLE MATERIALS of the present invention has low cigarette, Halogen, ageing-resistant, high flame retardant, the good features such as machinability.
The technical solution used in the present invention is:
A kind of high-flame-retardance low-smoke halogen-free cable material, it is characterized in that, by the component raw material preparation of following weight part, obtained: ethylene-vinyl acetate copolymer EVA30-40, high density polyethylene 40-50, zinc borate 10-15, magnesium hydroxide 15-20, ammonium molybdate 5-6, cupric oxide 2-3, attapulgite 8-10, Zirconium tetrafluoride 2-3, molybdenumdisulphide 4-6, aluminium nitride 2-3, nano boron carbide 1-2, zinc oxide 1-2, trioctyl trimellitate 10-12, triethyl citrate 12-15, clorafin 4-5, calcium stearate 0.2-0.4, barium stearate 0.2-0.3, stearic acid 1-2, inspissated wax 1-2, N, N '-ethylenebisstearamide 0.1-0.3, calcium/zinc composite stabilizer 1-2, dihydroxyphenyl propane 1-2, linking agent TAC1-2, modified filler 10-12,
Described modified filler is to be prepared and obtained by following method: a. takes off the raw material of row weight part: kaolin 180-190, medical stone 30-34, nano-sized carbon 1-2, xitix 1-2, coix seed oil 1-2, aluminum nitride powder 1-2, Zinc Gluconate 2-3, jade powder 2-3, polyisobutene 2-3, aluminate coupling agent DL-4111-2, stearic acid 2-3, antioxidant 1010 1-2;
B, kaolin, medical stone are calcined to 5-6h at 450-480 ℃, be cooled to room temperature, after taking-up, add in the sodium hydroxide solution of 3-4% and grind 1-2 hour, then, the hydrochloric acid soln that adds 12-15%, adjusting pH value is 4-5, ageing 10-15 hour, and it is neutral that repeated hydrogenation sodium hydroxide solution regulates lapping liquid pH, filter, dry and obtain filler powder;
C, above-mentioned gained powder is mixed with other remaining component, and even with the high speed dispersion of 8000-10000 rev/min, obtain.
Described high-flame-retardance low-smoke halogen-free cable material, it is characterized in that, by the component raw material preparation of following weight part, obtained: ethylene-vinyl acetate copolymer EVA36, high density polyethylene 45, zinc borate 13, magnesium hydroxide 17, ammonium molybdate 6, cupric oxide 2, attapulgite 9, Zirconium tetrafluoride 2, molybdenumdisulphide 5, aluminium nitride 3, nano boron carbide 1, zinc oxide 1, trioctyl trimellitate 11, triethyl citrate 14, clorafin 4, calcium stearate 0.3, barium stearate 0.2, stearic acid 2, inspissated wax 2, N, N '-ethylenebisstearamide 0.3, calcium/zinc composite stabilizer 1, dihydroxyphenyl propane 2, linking agent TAC 1, modified filler 11,
Described modified filler is to be prepared and obtained by following method: a. takes off the raw material of row weight part: kaolin 187, medical stone 33, nano-sized carbon 1, xitix 2, coix seed oil 1, aluminum nitride powder 2, Zinc Gluconate 3, jade powder 2, polyisobutene 3, aluminate coupling agent DL-411 1, stearic acid 2, antioxidant 1010 2;
B, kaolin, medical stone are calcined to 5-6h at 450-480 ℃, be cooled to room temperature, after taking-up, add in the sodium hydroxide solution of 3-4% and grind 1-2 hour, then, the hydrochloric acid soln that adds 12-15%, adjusting pH value is 4-5, ageing 10-15 hour, and it is neutral that repeated hydrogenation sodium hydroxide solution regulates lapping liquid pH, filter, dry and obtain filler powder;
C, above-mentioned gained powder is mixed with other remaining component, and even with the high speed dispersion of 8000-10000 rev/min, obtain.
The preparation method of CABLE MATERIALS of the present invention:
By formula rate, take each constitutive material, constitutive material is dropped into homogenizer mixing 3-5miu, blowing, the material mixing is put in twin screw extruder, extruding pelletization, then after entering and being dried in hot air dryer, obtain high-flame-retardance low-smoke halogen-free cable material, while extruding, twin screw extruder temperature setting is set to: 112 ℃ of feeding sections, 173 ℃ of melt zones, 173~182 ℃ of melt conveying zones, 191 ℃ of mixing sections, 184 ℃ of homogenizing zones, 184 ℃ of head metering zones.
Beneficial effect
The CABLE MATERIALS that the present invention makes has that mechanical property is high, high temperature resistant, flame retardant properties is high, LSZH during burning.
Embodiment
, by the component raw material preparation of following weight (kg), obtained:
Ethylene-vinyl acetate copolymer EVA36, high density polyethylene 45, zinc borate 13, magnesium hydroxide 17, ammonium molybdate 6, cupric oxide 2, attapulgite 9, Zirconium tetrafluoride 2, molybdenumdisulphide 5, aluminium nitride 3, nano boron carbide 1, zinc oxide 1, trioctyl trimellitate 11, triethyl citrate 14, clorafin 4, calcium stearate 0.3, barium stearate 0.2, stearic acid 2, inspissated wax 2, N, N '-ethylenebisstearamide 0.3, calcium/zinc composite stabilizer 1, dihydroxyphenyl propane 2, linking agent TAC 1, modified filler 11
Wherein, modified filler is to be prepared and obtained by following method:
A. take off the raw material of row weight part: kaolin 187, medical stone 33, nano-sized carbon 1, xitix 2, coix seed oil 1, aluminum nitride powder 2, Zinc Gluconate 3, jade powder 2, polyisobutene 3, aluminate coupling agent DL-4111, stearic acid 2, antioxidant 1010 2;
B, kaolin, medical stone are calcined to 5-6h at 450-480 ℃, be cooled to room temperature, after taking-up, add in the sodium hydroxide solution of 3-4% and grind 1-2 hour, then, the hydrochloric acid soln that adds 12-15%, adjusting pH value is 4-5, ageing 10-15 hour, and it is neutral that repeated hydrogenation sodium hydroxide solution regulates lapping liquid pH, filter, dry and obtain filler powder;
C, above-mentioned gained powder is mixed with other remaining component, and even with the high speed dispersion of 8000-10000 rev/min, obtain.
The preparation method of high-flame-retardance low-smoke halogen-free cable material:
By formula rate, take each constitutive material, constitutive material is dropped into homogenizer mixing 3-5miu, blowing, the material mixing is put in twin screw extruder, extruding pelletization, then after entering and being dried in hot air dryer, obtain high-flame-retardance low-smoke halogen-free cable material finished product, while extruding, twin screw extruder temperature setting is set to: 112 ℃ of feeding sections, 173 ℃ of melt zones, 173~182 ℃ of melt conveying zones, 191 ℃ of mixing sections, 184 ℃ of homogenizing zones, 184 ℃ of head metering zones.
The performance test results of the CABLE MATERIALS that the present embodiment makes is as following table:
Figure BDA0000394414600000031
Figure BDA0000394414600000041

Claims (2)

1. a high-flame-retardance low-smoke halogen-free cable material, it is characterized in that, by the component raw material preparation of following weight part, obtained: ethylene-vinyl acetate copolymer EVA30-40, high density polyethylene 40-50, zinc borate 10-15, magnesium hydroxide 15-20, ammonium molybdate 5-6, cupric oxide 2-3, attapulgite 8-10, Zirconium tetrafluoride 2-3, molybdenumdisulphide 4-6, aluminium nitride 2-3, nano boron carbide 1-2, zinc oxide 1-2, trioctyl trimellitate 10-12, triethyl citrate 12-15, clorafin 4-5, calcium stearate 0.2-0.4, barium stearate 0.2-0.3, stearic acid 1-2, inspissated wax 1-2, N, N'-ethylenebisstearamide 0.1-0.3, calcium/zinc composite stabilizer 1-2, dihydroxyphenyl propane 1-2, linking agent TAC 1-2, modified filler 10-12,
Described modified filler is to be prepared and obtained by following method: a. takes off the raw material of row weight part: kaolin 180-190, medical stone 30-34, nano-sized carbon 1-2, xitix 1-2, coix seed oil 1-2, aluminum nitride powder 1-2, Zinc Gluconate 2-3, jade powder 2-3, polyisobutene 2-3, aluminate coupling agent DL-411 1-2, stearic acid 2-3, antioxidant 1010 1-2;
B, kaolin, medical stone are calcined to 5-6h at 450-480 ℃, be cooled to room temperature, after taking-up, add in the sodium hydroxide solution of 3-4% and grind 1-2 hour, then, the hydrochloric acid soln that adds 12-15%, adjusting pH value is 4-5, ageing 10-15 hour, and it is neutral that repeated hydrogenation sodium hydroxide solution regulates lapping liquid pH, filter, dry and obtain filler powder;
C, above-mentioned gained powder is mixed with other remaining component, and even with the high speed dispersion of 8000-10000 rev/min, obtain.
2. high-flame-retardance low-smoke halogen-free cable material according to claim 1, it is characterized in that, by the component raw material preparation of following weight part, obtained: ethylene-vinyl acetate copolymer EVA 36, high density polyethylene 45, zinc borate 13, magnesium hydroxide 17, ammonium molybdate 6, cupric oxide 2, attapulgite 9, Zirconium tetrafluoride 2, molybdenumdisulphide 5, aluminium nitride 3, nano boron carbide 1, zinc oxide 1, trioctyl trimellitate 11, triethyl citrate 14, clorafin 4, calcium stearate 0.3, barium stearate 0.2, stearic acid 2, inspissated wax 2, N, N'-ethylenebisstearamide 0.3, calcium/zinc composite stabilizer 1, dihydroxyphenyl propane 2, linking agent TAC 1, modified filler 11,
Described modified filler is to be prepared and obtained by following method: a. takes off the raw material of row weight part: kaolin 187, medical stone 33, nano-sized carbon 1, xitix 2, coix seed oil 1, aluminum nitride powder 2, Zinc Gluconate 3, jade powder 2, polyisobutene 3, aluminate coupling agent DL-411 1, stearic acid 2, antioxidant 1010 2;
B, kaolin, medical stone are calcined to 5-6h at 450-480 ℃, be cooled to room temperature, after taking-up, add in the sodium hydroxide solution of 3-4% and grind 1-2 hour, then, the hydrochloric acid soln that adds 12-15%, adjusting pH value is 4-5, ageing 10-15 hour, and it is neutral that repeated hydrogenation sodium hydroxide solution regulates lapping liquid pH, filter, dry and obtain filler powder;
C, above-mentioned gained powder is mixed with other remaining component, and even with the high speed dispersion of 8000-10000 rev/min, obtain.
CN201310473940.8A 2013-10-12 2013-10-12 A kind of high-flame-retardance low-smoke halogen-free cable material and preparation method thereof Active CN103509236B (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103928108A (en) * 2014-04-26 2014-07-16 芜湖航天特种电缆厂 Composite type flat cable
CN103928110A (en) * 2014-04-26 2014-07-16 芜湖航天特种电缆厂 Flexible aging resistant flat cable
CN103928090A (en) * 2014-04-26 2014-07-16 芜湖航天特种电缆厂 Composite type cable
CN103937067A (en) * 2014-03-17 2014-07-23 江苏七宝光电集团有限公司 Cracking-resistant low-smoke halogen-free optical cable flame retardation sheath material and its preparation method
CN105885202A (en) * 2016-06-14 2016-08-24 安徽我要遛遛信息技术有限公司 Anti-ultraviolet data transmission cable material and preparing method thereof
CN108219239A (en) * 2017-11-28 2018-06-29 安徽国华电缆集团有限公司 A kind of insulation wear-resistant cable jacket material
CN114350053A (en) * 2020-10-12 2022-04-15 中广核三角洲(江苏)塑化有限公司 Preparation method of ceramic polyolefin sheath material for flame-retardant and fire-resistant optical cable
CN114437410A (en) * 2021-12-30 2022-05-06 广东宇星阻燃新材股份有限公司 Preparation method of microencapsulated tin acetylacetonate and application of microencapsulated tin acetylacetonate in waterproof halogen-free flame retardant material

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101619150A (en) * 2009-08-14 2010-01-06 宜兴市恒龙塑料制品有限公司 Low-smoke halogen-free flame retardant filler strip
CN103265752A (en) * 2013-06-04 2013-08-28 广东聚石化学股份有限公司 Halogen-free flame retardant thermoplastic polyolefin cable material

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101619150A (en) * 2009-08-14 2010-01-06 宜兴市恒龙塑料制品有限公司 Low-smoke halogen-free flame retardant filler strip
CN103265752A (en) * 2013-06-04 2013-08-28 广东聚石化学股份有限公司 Halogen-free flame retardant thermoplastic polyolefin cable material

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103937067A (en) * 2014-03-17 2014-07-23 江苏七宝光电集团有限公司 Cracking-resistant low-smoke halogen-free optical cable flame retardation sheath material and its preparation method
CN103928108A (en) * 2014-04-26 2014-07-16 芜湖航天特种电缆厂 Composite type flat cable
CN103928110A (en) * 2014-04-26 2014-07-16 芜湖航天特种电缆厂 Flexible aging resistant flat cable
CN103928090A (en) * 2014-04-26 2014-07-16 芜湖航天特种电缆厂 Composite type cable
CN105885202A (en) * 2016-06-14 2016-08-24 安徽我要遛遛信息技术有限公司 Anti-ultraviolet data transmission cable material and preparing method thereof
CN108219239A (en) * 2017-11-28 2018-06-29 安徽国华电缆集团有限公司 A kind of insulation wear-resistant cable jacket material
CN114350053A (en) * 2020-10-12 2022-04-15 中广核三角洲(江苏)塑化有限公司 Preparation method of ceramic polyolefin sheath material for flame-retardant and fire-resistant optical cable
CN114350053B (en) * 2020-10-12 2024-03-19 中广核三角洲(江苏)塑化有限公司 Preparation method of ceramic polyolefin sheath material for flame-retardant and fire-resistant optical cable
CN114437410A (en) * 2021-12-30 2022-05-06 广东宇星阻燃新材股份有限公司 Preparation method of microencapsulated tin acetylacetonate and application of microencapsulated tin acetylacetonate in waterproof halogen-free flame retardant material
CN114437410B (en) * 2021-12-30 2023-05-23 广东宇星阻燃新材股份有限公司 Preparation method of microencapsulated tin acetylacetonate and application of microencapsulated tin acetylacetonate in water-resistant halogen-free flame-retardant material

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