CN103509228A - Flame-retardant polyethylene cable material capable of preventing mould - Google Patents

Flame-retardant polyethylene cable material capable of preventing mould Download PDF

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CN103509228A
CN103509228A CN201310473875.9A CN201310473875A CN103509228A CN 103509228 A CN103509228 A CN 103509228A CN 201310473875 A CN201310473875 A CN 201310473875A CN 103509228 A CN103509228 A CN 103509228A
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parts
mould
density polyethylene
cable material
flame
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CN103509228B (en
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谢华
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Bengbu Shangwei Intellectual Property Operations Co ltd
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Lvbao Cable Group Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • H01B3/441Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from alkenes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/06Properties of polyethylene
    • C08L2207/062HDPE

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
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  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Organic Insulating Materials (AREA)

Abstract

The invention provides a flame-retardant polyethylene cable material capable of preventing mould. The flame-retardant polyethylene cable material is prepared with the following components and raw materials by weight: 50-60 parts of high-density polyethylene, 30-45 parts of linear low-density polyethylene, 10-15 parts of polyester resin, 8-10 parts of organic silicon resin, 2-3 parts of simethicone, 1-2 parts of zinc oxide, 5-10 parts of wollastonite powder, 1-2 parts of barium sulfate, 5-6 parts of dolomite, 6-8 parts of attapulgite, 4-6 parts of celestite, 10-12 parts of zinc hydroxide, 10-15 parts of triammonium phosphate, 10-12 parts of tricresyl phosphate (TCP), 6-8 parts of poly(1,2-propylene glycol adipate), 1-2 parts of sophora flavescens alcohol extract, 0.5-0.6 parts of zanthoxylum oil, 1-2 parts of OBPA (10,10'-oxybisphenoxarsine) mould inhibitor, 1-1.5 parts of PVC (polyvinyl chloride) processing agent ACR-401 (acrylate plastic modifier), and 10-15 parts of modified filler. The cable wire has good antibacterial property, and the characteristics of weather resistance, low smoke, ageing resistance, flame retardation and so on.

Description

A kind of fire-retardant polyethylene cable material with mould-proof function
Technical field
The present invention relates to CABLE MATERIALS field, be specifically related to a kind of fire-retardant polyethylene cable material with mould-proof function.
Background technology
Electric wire is important materials indispensable in industrial and agricultural production and the modern life, China is that the electric wire of whole world maximum is produced country, wires and cables industry occupies very important status in the national economy of China, but, at present, CABLE MATERIALS on market exists non-refractory, not ageing-resistant, and after weathering test, the phenomenon that becomes fragile of turning to be yellow appears in material.Electric wire fire aging and that cause is also more and more, how to reduce the incidence of fire and presence of fire time mortality ratio, low cigarette, Halogen, the developing direction that fire-retardant, environmental protection also becomes wires and cables industry.It is increasing that wherein halide-free smokeless has the demand of fire-retardant polyethylene cable material of mould-proof function, the production that current halide-free smokeless has the fire-retardant polyethylene cable material of mould-proof function is in polyolefin substrate, to add a large amount of Shawinigan blacks or Shawinigan black to reach flame retardant effect mostly, yet, adding of a large amount of inorganic materials, physical and mechanical properties and the processing of CABLE MATERIALS have been affected.Fire-retardant, low cigarette, environmental protection, good weatherability, the CABLE MATERIALS that cost is low become the direction of CABLE MATERIALS development.
Summary of the invention
The invention provides a kind of fire-retardant polyethylene cable material with mould-proof function.The features such as the cable being processed into by CABLE MATERIALS of the present invention has good mould-proof function, also has weathering resistance, low cigarette, ageing-resistant simultaneously, and flame retardant properties is good.
The technical solution used in the present invention is:
A kind of fire-retardant polyethylene cable material with mould-proof function, it is characterized in that, by the component raw material preparation of following weight part, obtained: high-density polyethylene resin 50-60, linear low density polyethylene resin 30-45, vibrin 10-15, silicone resin 8-10, dimethyl silicone oil 2-3, zinc oxide 1-2, wollastonite powder 5-10, barium sulfate 1-2, rhombspar 5-6, attapulgite 6-8, lazurite 4-6, zinc hydroxide 10-12, triammonium phosphate 10-15, Tritolyl Phosphate TCP 10-12, hexanodioic acid propanediol polyester 6-8, kuh-seng alcohol extract 1-2, Fructus Zanthoxyli oil 0.5-0.6, OBPA mould inhibitor 1-2, PVC processing aid ACR-401 1-1.5, modified filler 10-15,
Described modified filler is to be prepared and obtained by following method: a. takes off the raw material of row weight part: kaolin 200-210, diatomite 120-130, sepiolite 10-12, nano-sized carbon 1-2, Zirconium tetrafluoride 1-2, alum 2-3, Fruit of Caraway essential oil 2-3, xitix 1-2, sodium alginate 2-3, precipitated silica 30-34, tea-polyphenol 3-4,2-hydroxypropyl acrylate 1-2, lapis amiridis 1-2, irgasfos 168 1-2;
B, by kaolin, diatomite, sepiolite, at 480-550 ℃, calcine 4-5h, be cooled to room temperature, after taking-up, add in the sodium hydroxide solution of 3-4% and grind 1-2 hour, then, add the hydrochloric acid soln of 12-15%, adjusting pH value is 4-5, ageing 10-15 hour, it is neutral that repeated hydrogenation sodium hydroxide solution regulates lapping liquid pH, filters, and dries and obtains filler powder;
C, above-mentioned gained powder is mixed with other remaining component, and even with the high speed dispersion of 9000-12000 rev/min, obtain.
The described fire-retardant polyethylene cable material with mould-proof function, it is characterized in that, by the component raw material preparation of following weight part, obtained: high-density polyethylene resin 58, linear low density polyethylene resin 35, vibrin 12, silicone resin 9, dimethyl silicone oil 2, zinc oxide 1, wollastonite powder 6, barium sulfate 2, rhombspar 5, attapulgite 7, lazurite 5, zinc hydroxide 11, triammonium phosphate 14, Tritolyl Phosphate TCP 11, hexanodioic acid propanediol polyester 7, kuh-seng alcohol extract 2, Fructus Zanthoxyli oil 0.5, OBPA mould inhibitor 1, PVC processing aid ACR-4011.0, modified filler 14,
Described modified filler is to be prepared and obtained by following method: a. takes off the raw material of row weight part: kaolin 200, diatomite 125, sepiolite 11, nano-sized carbon 2, Zirconium tetrafluoride 1, alum 2.5, Fruit of Caraway essential oil 2, xitix 1.5, sodium alginate 2.5, precipitated silica 32, tea-polyphenol 3,2-hydroxypropyl acrylate 2, lapis amiridis 1, irgasfos 168 2;
B, by kaolin, diatomite, sepiolite, at 480-550 ℃, calcine 4-5h, be cooled to room temperature, after taking-up, add in the sodium hydroxide solution of 3-4% and grind 1-2 hour, then, add the hydrochloric acid soln of 12-15%, adjusting pH value is 4-5, ageing 10-15 hour, it is neutral that repeated hydrogenation sodium hydroxide solution regulates lapping liquid pH, filters, and dries and obtains filler powder;
C, above-mentioned gained powder is mixed with other remaining component, and even with the high speed dispersion of 9000-12000 rev/min, obtain.
The preparation method of CABLE MATERIALS of the present invention:
By formula rate, take each constitutive material, constitutive material is dropped into homogenizer mixing 5-6miu, blowing, the material mixing is put in twin screw extruder, extruding pelletization, then after entering and being dried in hot air dryer, must there is the fire-retardant polyethylene cable material of mould-proof function, while extruding, twin screw extruder temperature setting is set to: 110 ℃ of feeding sections, 165 ℃ of melt zones, melt conveying zone 165-172 ℃, 180 ℃ of mixing sections, 175 ℃ of homogenizing zones, 175 ℃ of head metering zones.
Beneficial effect
Mould proof fire-retardant polyethylene cable material of the present invention can be in the situation that not affecting the original performance of fire-retardant polyethylene cable material and cabling process, effectively suppress growth, moulding and the breeding of the easy mildew bacterium of cable, make cable avoid the infringement of mould, avoid many unnecessary losses and to social harm hidden danger.
Embodiment
A fire-retardant polyethylene cable material with mould-proof function, is obtained by the component raw material preparation of following weight (kg):
High-density polyethylene resin 58, linear low density polyethylene resin 35, vibrin 12, silicone resin 9, dimethyl silicone oil 2, zinc oxide 1, wollastonite powder 6, barium sulfate 2, rhombspar 5, attapulgite 7, lazurite 5, zinc hydroxide 11, triammonium phosphate 14, Tritolyl Phosphate TCP 11, hexanodioic acid propanediol polyester 7, kuh-seng alcohol extract 2, Fructus Zanthoxyli oil 0.5, OBPA mould inhibitor 1, PVC processing aid ACR-4011.0, modified filler 14
Wherein, modified filler is to be prepared and obtained by following method: a. takes off the raw material of column weight amount (kg): kaolin 200, diatomite 125, sepiolite 11, nano-sized carbon 2, Zirconium tetrafluoride 1, alum 2.5, Fruit of Caraway essential oil 2, xitix 1.5, sodium alginate 2.5, precipitated silica 32, tea-polyphenol 3,2-hydroxypropyl acrylate 2, lapis amiridis 1, irgasfos 168 2;
B, by kaolin, diatomite, sepiolite, at 480-550 ℃, calcine 4-5h, be cooled to room temperature, after taking-up, add in the sodium hydroxide solution of 3-4% and grind 1-2 hour, then, add the hydrochloric acid soln of 12-15%, adjusting pH value is 4-5, ageing 10-15 hour, it is neutral that repeated hydrogenation sodium hydroxide solution regulates lapping liquid pH, filters, and dries and obtains filler powder;
C, above-mentioned gained powder is mixed with other remaining component, and even with the high speed dispersion of 9000-12000 rev/min, obtain.
The preparation method with the fire-retardant polyethylene cable material of mould-proof function:
By formula rate, take each constitutive material, constitutive material is dropped into homogenizer mixing 5-6miu, blowing, the material mixing is put in twin screw extruder, extruding pelletization, then after entering and being dried in hot air dryer, must there is the fire-retardant polyethylene cable material of mould-proof function, while extruding, twin screw extruder temperature setting is set to: 110 ℃ of feeding sections, 165 ℃ of melt zones, melt conveying zone 165-172 ℃, 180 ℃ of mixing sections, 175 ℃ of homogenizing zones, 175 ℃ of head metering zones.
The performance test results of the CABLE MATERIALS that the present embodiment makes is as following table:
Figure BDA0000394407020000041

Claims (2)

1. a fire-retardant polyethylene cable material with mould-proof function, it is characterized in that, by the component raw material preparation of following weight part, obtained: high-density polyethylene resin 50-60, linear low density polyethylene resin 30-45, vibrin 10-15, silicone resin 8-10, dimethyl silicone oil 2-3, zinc oxide 1-2, wollastonite powder 5-10, barium sulfate 1-2, rhombspar 5-6, attapulgite 6-8, lazurite 4-6, zinc hydroxide 10-12, triammonium phosphate 10-15, Tritolyl Phosphate TCP 10-12, hexanodioic acid propanediol polyester 6-8, kuh-seng alcohol extract 1-2, Fructus Zanthoxyli oil 0.5-0.6, OBPA mould inhibitor 1-2, PVC processing aid ACR-401 1-1.5, modified filler 10-15,
Described modified filler is to be prepared and obtained by following method: a. takes off the raw material of row weight part: kaolin 200-210, diatomite 120-130, sepiolite 10-12, nano-sized carbon 1-2, Zirconium tetrafluoride 1-2, alum 2-3, Fruit of Caraway essential oil 2-3, xitix 1-2, sodium alginate 2-3, precipitated silica 30-34, tea-polyphenol 3-4,2-hydroxypropyl acrylate 1-2, lapis amiridis 1-2, irgasfos 168 1-2;
B, by kaolin, diatomite, sepiolite, at 480-550 ℃, calcine 4-5h, be cooled to room temperature, after taking-up, add in the sodium hydroxide solution of 3-4% and grind 1-2 hour, then, add the hydrochloric acid soln of 12-15%, adjusting pH value is 4-5, ageing 10-15 hour, it is neutral that repeated hydrogenation sodium hydroxide solution regulates lapping liquid pH, filters, and dries and obtains filler powder;
C, above-mentioned gained powder is mixed with other remaining component, and even with the high speed dispersion of 9000-12000 rev/min, obtain.
2. the fire-retardant polyethylene cable material with mould-proof function according to claim 1, it is characterized in that, by the component raw material preparation of following weight part, obtained: high-density polyethylene resin 58, linear low density polyethylene resin 35, vibrin 12, silicone resin 9, dimethyl silicone oil 2, zinc oxide 1, wollastonite powder 6, barium sulfate 2, rhombspar 5, attapulgite 7, lazurite 5, zinc hydroxide 11, triammonium phosphate 14, Tritolyl Phosphate TCP 11, hexanodioic acid propanediol polyester 7, kuh-seng alcohol extract 2, Fructus Zanthoxyli oil 0.5, OBPA mould inhibitor 1, PVC processing aid ACR-4011.0, modified filler 14,
Described modified filler is to be prepared and obtained by following method: a. takes off the raw material of row weight part: kaolin 200, diatomite 125, sepiolite 11, nano-sized carbon 2, Zirconium tetrafluoride 1, alum 2.5, Fruit of Caraway essential oil 2, xitix 1.5, sodium alginate 2.5, precipitated silica 32, tea-polyphenol 3,2-hydroxypropyl acrylate 2, lapis amiridis 1, irgasfos 168 2;
B, by kaolin, diatomite, sepiolite, at 480-550 ℃, calcine 4-5h, be cooled to room temperature, after taking-up, add in the sodium hydroxide solution of 3-4% and grind 1-2 hour, then, add the hydrochloric acid soln of 12-15%, adjusting pH value is 4-5, ageing 10-15 hour, it is neutral that repeated hydrogenation sodium hydroxide solution regulates lapping liquid pH, filters, and dries and obtains filler powder;
C, above-mentioned gained powder is mixed with other remaining component, and even with the high speed dispersion of 9000-12000 rev/min, obtain.
CN201310473875.9A 2013-10-12 2013-10-12 A kind of fire-retardant polyethylene cable material with mould-proof function Expired - Fee Related CN103509228B (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103937081A (en) * 2014-03-20 2014-07-23 安徽春辉仪表线缆集团有限公司 Communication polyethylene cable material
CN103937068A (en) * 2014-03-20 2014-07-23 安徽春辉仪表线缆集团有限公司 Lightweight energy saving cable material
CN105086073A (en) * 2015-08-20 2015-11-25 晶锋集团股份有限公司 Waterproof and mouldproof composite low-smoke flame retardant cable material and preparation method thereof
CN105482219A (en) * 2015-12-15 2016-04-13 中冠电缆有限公司 Low cost polyethylene cable material containing sasanqua seed meal and preparation method thereof
CN105825968A (en) * 2016-04-28 2016-08-03 芜湖顺成电子有限公司 Production technology of low-smoke halogen free flame retardation wire sheath material
CN106046640A (en) * 2016-07-05 2016-10-26 张海棠 Mould-proof waterproof material and preparation method thereof
CN107325391A (en) * 2017-08-29 2017-11-07 阜南县鲲鹏塑业科技有限公司 A kind of ageing-resistant modified poly ethylene plastics
CN108948496A (en) * 2018-07-25 2018-12-07 国网河南省电力公司邓州市供电公司 A kind of buried cable sheath material and preparation method thereof
CN113436790A (en) * 2021-06-18 2021-09-24 云南龙源电缆有限公司 Efficient energy-saving flame-retardant cable and preparation method thereof

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CN101570610A (en) * 2009-06-04 2009-11-04 上海凯波特种电缆料厂有限公司 Fire-retardant polyethylene cable material with mould-proof function and preparation method thereof

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103937081A (en) * 2014-03-20 2014-07-23 安徽春辉仪表线缆集团有限公司 Communication polyethylene cable material
CN103937068A (en) * 2014-03-20 2014-07-23 安徽春辉仪表线缆集团有限公司 Lightweight energy saving cable material
CN105086073A (en) * 2015-08-20 2015-11-25 晶锋集团股份有限公司 Waterproof and mouldproof composite low-smoke flame retardant cable material and preparation method thereof
CN105482219A (en) * 2015-12-15 2016-04-13 中冠电缆有限公司 Low cost polyethylene cable material containing sasanqua seed meal and preparation method thereof
CN105825968A (en) * 2016-04-28 2016-08-03 芜湖顺成电子有限公司 Production technology of low-smoke halogen free flame retardation wire sheath material
CN106046640A (en) * 2016-07-05 2016-10-26 张海棠 Mould-proof waterproof material and preparation method thereof
CN107325391A (en) * 2017-08-29 2017-11-07 阜南县鲲鹏塑业科技有限公司 A kind of ageing-resistant modified poly ethylene plastics
CN108948496A (en) * 2018-07-25 2018-12-07 国网河南省电力公司邓州市供电公司 A kind of buried cable sheath material and preparation method thereof
CN108948496B (en) * 2018-07-25 2021-03-12 国网河南省电力公司邓州市供电公司 Underground cable sheath material and preparation method thereof
CN113436790A (en) * 2021-06-18 2021-09-24 云南龙源电缆有限公司 Efficient energy-saving flame-retardant cable and preparation method thereof

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