CN103524935B - A kind of modified PVC CABLE MATERIALS and preparation method thereof - Google Patents

A kind of modified PVC CABLE MATERIALS and preparation method thereof Download PDF

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CN103524935B
CN103524935B CN201310461765.0A CN201310461765A CN103524935B CN 103524935 B CN103524935 B CN 103524935B CN 201310461765 A CN201310461765 A CN 201310461765A CN 103524935 B CN103524935 B CN 103524935B
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powder
cable materials
resin
nano
hour
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CN103524935A (en
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何成龙
何源
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Zhejiang Dacheng pipe industry Intelligent Manufacturing Co., Ltd
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Wuhu Spaceflight Special Cable Factory Co Ltd
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Abstract

The invention provides a kind of modified PVC CABLE MATERIALS, prepared by the component raw material of following weight part and obtain: polyvinyl chloride resin 30-50, polyamide resin 10-20, CPE resin 10-20, powder nitrile rubber 10-15, nano-calcium carbonate calcium powder 10-15, trimellitic acid three monooctyl ester (TOTM) 20-25, dioctyl sebacate 8-10, tribasic lead sulfate 3-4, silicone oil 0.5-0.8, o-hydroxy cinnamic acid 1-2, BDO 0.3-0.5, jade powder 0.2-0.3, Magnesium Stearate 1-3, triphenyl phosphite 1-2, modified filler 15-20, pigment are appropriate.CABLE MATERIALS of the present invention not only has excellent flame retardancy and not flame-retarding power; During burning, the amount of being fuming is considerably less, does not produce toxic gas, does not produce corrosive gases, and simultaneously can meet ROSH instruction and Reach regulation, high temperature resistant, ageing-resistant again, after weathering test material non-yellowing, do not become fragile.This CABLE MATERIALS purposes is comparatively wide, and price is low.

Description

A kind of modified PVC CABLE MATERIALS and preparation method thereof
Technical field
The present invention relates to CABLE MATERIALS field, be specifically related to a kind of modified PVC CABLE MATERIALS and preparation method thereof.
Background technology
Electric wire is important materials indispensable in industrial and agricultural production and the modern life, China is that the maximum electric wire in the whole world produces country, wires and cables industry occupies very important status in the national economy of China, but, at present, CABLE MATERIALS on market also exists non-refractory, not ageing-resistant, and after weathering test, material occurs that jaundice becomes fragile phenomenon.Electric wire is aging and fire that is that cause also gets more and more, how to reduce the incidence of fire and presence of fire time mortality ratio, low cigarette, Halogen, the developing direction that fire-retardant, environmental protection also becomes wires and cables industry.Wherein the demand of halide-free low-smoke fireproof cable material is increasing, the production of current halide-free low-smoke fireproof cable material is in polyolefin substrate, add a large amount of Shawinigan blacks or Shawinigan black to reach flame retardant effect mostly, but, adding of a large amount of inorganic materials, have impact on physical and mechanical properties and the processing of CABLE MATERIALS.Fire-retardant, low cigarette, environmental protection, good weatherability, CABLE MATERIALS that cost is low become the direction of CABLE MATERIALS development.
Summary of the invention
The invention provides a kind of modified PVC CABLE MATERIALS and preparation method thereof.The cable be processed into by CABLE MATERIALS of the present invention has good weatherability, low cigarette, ageing-resistant, and flame retardant properties is good.
The technical solution used in the present invention is:
A kind of modified PVC CABLE MATERIALS, is characterized in that, is prepared and obtain by the component raw material of following weight part:
Polyvinyl chloride resin 30-50, polyamide resin 10-20, CPE resin 10-20, powder nitrile rubber 10-15, nano-calcium carbonate calcium powder 10-15, trimellitic acid three monooctyl ester (TOTM) 20-25, dioctyl sebacate 8-10, tribasic lead sulfate 3-4, silicone oil 0.5-0.8, o-hydroxy cinnamic acid 1-2, BDO 0.3-0.5, jade powder 0.2-0.3, Magnesium Stearate 1-3, triphenyl phosphite 1-2, modified filler 15-20, pigment are appropriate.
Described modified PVC CABLE MATERIALS, is characterized in that, is prepared and obtain by the component raw material of following weight part:
Polyvinyl chloride resin 40, polyamide resin 18, CPE resin 15, powder nitrile rubber 12, nano-calcium carbonate calcium powder 13, trimellitic acid three monooctyl ester 24, dioctyl sebacate 9, tribasic lead sulfate 3, silicone oil 0.7, o-hydroxy cinnamic acid 1, BDO 0.4, jade powder 0.2, Magnesium Stearate 2, triphenyl phosphite 1, modified filler 20, pigment are appropriate.
Described modified PVC CABLE MATERIALS, is characterized in that, described modified filler is obtained by following method preparation preparation:
Diatomite is calcined 3-4 hour at 500-550 DEG C, after taking-up, add in the sodium hydroxide solution of 3-4% and grind 1-2 hour, then, add the hydrochloric acid soln of 12-15%, adjustment pH value is 4-5, ageing 10-15 hour, repeated hydrogenation sodium hydroxide solution regulates lapping liquid pH to be neutral, filter, oven dry obtains filler powder, then, the camphor essential oil being equivalent to powder weight 1-2% is added in gained powder, the nano-sized carbon of 1-2%, 2-3% hypo-aluminum orthophosphate, after co-ground 1-2 hour, add the 3-aminopropyl trimethoxysilane being equivalent to powder weight 2-3% again, 4-5% poly(oxyethylene glycol) 400, the morpholine of 2-3%, the high speed dispersion of 12000-15000 rev/min is even, obtain.
The preparation method of modified PVC CABLE MATERIALS of the present invention:
Each component is taken by formula rate, then first stop the polyvinyl chloride resin taken, polyamide resin, CPE resin, powder nitrile rubber, nano-calcium carbonate calcium powder, trimellitic acid three monooctyl ester, dioctyl sebacate high-speed mixer after high-speed mixer high speed mixing 5-10min, tribasic lead sulfate, silicone oil, o-hydroxy cinnamic acid, 1 is added again in mixing machine, all the other compositions such as 4-butyleneglycol, jade powder, Magnesium Stearate, then after high-speed mixing 15-20min, material is released for subsequent use; The material mixed is sent in the loading hopper of tablets press; open tablets press; the rotating speed controlling tablets press is 300-400r/min; control feed cylinder of granulator front portion, middle part, rear portion and head temperature be respectively: 150-165 DEG C, 160-175 DEG C, 175-185 DEG C, 185-190 DEG C, the material extruded from tablets press through water-cooled, pelletizing, sieve, dry, pack after be finished cable material.
Beneficial effect
CABLE MATERIALS of the present invention not only has excellent flame retardancy and not flame-retarding power; During burning, the amount of being fuming is considerably less, does not produce toxic gas, does not produce corrosive gases, and simultaneously can meet ROSH instruction and Reach regulation, high temperature resistant, ageing-resistant again, after weathering test material non-yellowing, do not become fragile.This CABLE MATERIALS purposes is comparatively wide, and price is low.
Embodiment
A kind of modified PVC CABLE MATERIALS, prepared by the component raw material of following weight (kg) and obtain:
Polyvinyl chloride resin 40, polyamide resin 18, CPE resin 15, powder nitrile rubber 12, nano-calcium carbonate calcium powder 13, trimellitic acid three monooctyl ester 24, dioctyl sebacate 9, tribasic lead sulfate 3, silicone oil 0.7, o-hydroxy cinnamic acid 1, BDO 0.4, jade powder 0.2, Magnesium Stearate 2, triphenyl phosphite 1, modified filler 20, pigment are appropriate.
Wherein, modified filler is prepared by following method and obtains:
Diatomite is calcined 3.5 hours at 540 DEG C, after taking-up, add in the sodium hydroxide solution of 3% and grind 1.5 hours, then, add the hydrochloric acid soln of 13%, adjustment pH value is 4-5, ageing 12 hours, repeated hydrogenation sodium hydroxide solution regulates lapping liquid pH to be neutral, filter, oven dry obtains filler powder, then, the camphor essential oil being equivalent to powder weight 1% is added in gained powder, the nano-sized carbon of 1%, 2% hypo-aluminum orthophosphate, co-ground is after 1.5 hours, add the 3-aminopropyl trimethoxysilane being equivalent to powder weight 2% again, 4.5% poly(oxyethylene glycol) 400, the morpholine of 2%, the high speed dispersion of 13000 revs/min is even, obtain.
The preparation method of modified PVC CABLE MATERIALS:
First modified filler is prepared, then each component is taken by formula rate, first stop the polyvinyl chloride resin taken, polyamide resin, CPE resin, powder nitrile rubber, nano-calcium carbonate calcium powder, trimellitic acid three monooctyl ester, dioctyl sebacate high-speed mixer after high-speed mixer high speed mixing 5-10min, tribasic lead sulfate, silicone oil, o-hydroxy cinnamic acid, 1 is added again in mixing machine, all the other compositions such as 4-butyleneglycol, jade powder, Magnesium Stearate, then after high-speed mixing 15-20min, material is released for subsequent use; The material mixed is sent in the loading hopper of tablets press; open tablets press; the rotating speed controlling tablets press is 300-400r/min; control feed cylinder of granulator front portion, middle part, rear portion and head temperature be respectively: 150-165 DEG C, 160-175 DEG C, 175-185 DEG C, 185-190 DEG C, the material extruded from tablets press through water-cooled, pelletizing, sieve, dry, pack after be finished cable material.
The performance test results of the CABLE MATERIALS that the present embodiment obtains is as following table:

Claims (2)

1. a modified PVC CABLE MATERIALS, is characterized in that, is prepared and obtain by the component raw material of following weight part:
Polyvinyl chloride resin 30-50, polyamide resin 10-20, CPE resin 10-20, Powdered acrylonitrile-butadiene rubber 10-15, nano-calcium carbonate calcium powder 10-15, trimellitic acid three monooctyl ester (TOTM) 20-25, dioctyl sebacate 8-10, tribasic lead sulfate 3-4, silicone oil 0.5-0.8, o-hydroxy cinnamic acid 1-2, BDO 0.3-0.5, jade powder 0.2-0.3, Magnesium Stearate 1-3, triphenyl phosphite 1-2, modified filler 15-20, pigment are appropriate;
Described modified filler is prepared by following method and obtains: diatomite is calcined at 500-550 DEG C 3-4 hour, after taking-up, add in the sodium hydroxide solution of 3-4% and grind 1-2 hour, then, add the hydrochloric acid soln of 12-15%, adjust ph is 4-5, ageing 10-15 hour, repeated hydrogenation sodium hydroxide solution regulates lapping liquid pH to be neutral, filter, oven dry obtains filler powder, then, the camphor essential oil being equivalent to powder weight 1-2% is added in gained powder, the nano-sized carbon of 1-2%, 2-3% hypo-aluminum orthophosphate, after co-ground 1-2 hour, add the 3-aminopropyl trimethoxysilane being equivalent to powder weight 2-3% again, 4-5% poly(oxyethylene glycol) 400, the morpholine of 2-3%, the high speed dispersion of 12000-15000 rev/min is even, obtain.
2. modified PVC CABLE MATERIALS according to claim 1, it is characterized in that, prepared by the component raw material of following weight part and obtain: polyvinyl chloride resin 40, polyamide resin 18, CPE resin 15, Powdered acrylonitrile-butadiene rubber 12, nano-calcium carbonate calcium powder 13, trimellitic acid three monooctyl ester 24, dioctyl sebacate 9, tribasic lead sulfate 3, silicone oil 0.7, o-hydroxy cinnamic acid 1, BDO 0.4, jade powder 0.2, Magnesium Stearate 2, triphenyl phosphite 1, modified filler 20, pigment are appropriate.
CN201310461765.0A 2013-09-30 2013-09-30 A kind of modified PVC CABLE MATERIALS and preparation method thereof Active CN103524935B (en)

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Publication number Priority date Publication date Assignee Title
CN104861388A (en) * 2015-04-28 2015-08-26 安徽顺驰电缆有限公司 PVC (Polyvinyl Chloride) insulated wire and cable
CN105968636A (en) * 2016-06-02 2016-09-28 陈昌 Environmentally friendly material for cable jacket and preparation method thereof
CN108017916A (en) * 2017-11-28 2018-05-11 安徽华源电缆集团有限公司 A kind of wrapped layer material of electricity cable
CN108192227A (en) * 2017-11-28 2018-06-22 安徽华源电缆集团有限公司 A kind of cable insulation layer material
CN109942925A (en) * 2019-03-13 2019-06-28 张现春 One kind is exempted to vulcanize wire cable insulating rubber grain and preparation method thereof
CN113603986B (en) * 2021-09-01 2022-10-21 湖南惟楚线缆高分子材料有限公司 Preparation method of high-strength weather-resistant PVC cable material

Citations (5)

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Publication number Priority date Publication date Assignee Title
US4154892A (en) * 1974-04-09 1979-05-15 Montedison S.P.A. Electric cables having a sheathing comprising a plasticized vinylchloride polymer
EP0751535A2 (en) * 1995-06-30 1997-01-02 AT&T IPM Corp. Cable having superior resistance to flame spread and smoke evolution
CN102382392A (en) * 2011-09-29 2012-03-21 芜湖海杉型材有限公司 PVC plastic pipe and its preparation method
CN102492191A (en) * 2011-12-01 2012-06-13 江苏德威新材料股份有限公司 Environmentally friendly, high and low temperature resistant, oil resistant, wear resistant and fire retardant rubber plastic composition
CN103214774A (en) * 2013-03-26 2013-07-24 安徽华峰电缆集团有限公司 Polyvinylchloride insulating electric power cable material and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4154892A (en) * 1974-04-09 1979-05-15 Montedison S.P.A. Electric cables having a sheathing comprising a plasticized vinylchloride polymer
EP0751535A2 (en) * 1995-06-30 1997-01-02 AT&T IPM Corp. Cable having superior resistance to flame spread and smoke evolution
CN102382392A (en) * 2011-09-29 2012-03-21 芜湖海杉型材有限公司 PVC plastic pipe and its preparation method
CN102492191A (en) * 2011-12-01 2012-06-13 江苏德威新材料股份有限公司 Environmentally friendly, high and low temperature resistant, oil resistant, wear resistant and fire retardant rubber plastic composition
CN103214774A (en) * 2013-03-26 2013-07-24 安徽华峰电缆集团有限公司 Polyvinylchloride insulating electric power cable material and preparation method thereof

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Inventor after: Zhu Lixiang

Inventor before: He Chenglong

Inventor before: He Yuan

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Effective date of registration: 20171120

Address after: 236800, 3, 207 crystal mansion, Qiaocheng District, Anhui, Bozhou

Patentee after: Bozhou Woye Intellectual Property Service Co. Ltd.

Address before: 241002 Zhanghe Road, Yijiang District, Wuhu City, Anhui Province, hi tech Industrial Development Zone, No. 15

Patentee before: Wuhu Aerospace Special Cable Factory

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Effective date of registration: 20190225

Address after: 311200 No. 59 Kenhui Sixth Road, Hongken Farm, Xiaoshan Economic and Technological Development Zone, Hangzhou City, Zhejiang Province

Patentee after: HANGZHOU DACHENG PIPES CO., LTD.

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Patentee before: Bozhou Woye Intellectual Property Service Co. Ltd.

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Address after: 310000 No.59, kenhui 6th Road, hongken farm, Xiaoshan Economic and Technological Development Zone, Xiaoshan District, Hangzhou City, Zhejiang Province

Patentee after: Hangzhou Dacheng pipe industry Intelligent Manufacturing Co., Ltd

Address before: 311200 No. 59 Kenhui Sixth Road, Hongken Farm, Xiaoshan Economic and Technological Development Zone, Hangzhou City, Zhejiang Province

Patentee before: HANGZHOU DACHENG PIPES Co.,Ltd.

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Address after: 310000 No.59, kenhui 6th Road, hongken farm, Xiaoshan Economic and Technological Development Zone, Xiaoshan District, Hangzhou City, Zhejiang Province

Patentee after: Zhejiang Dacheng pipe industry Intelligent Manufacturing Co., Ltd

Address before: 310000 No.59, kenhui 6th Road, hongken farm, Xiaoshan Economic and Technological Development Zone, Xiaoshan District, Hangzhou City, Zhejiang Province

Patentee before: Hangzhou Dacheng pipe industry Intelligent Manufacturing Co.,Ltd.