CN103436343A - Water base metal cutting fluid and preparation method thereof - Google Patents
Water base metal cutting fluid and preparation method thereof Download PDFInfo
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- CN103436343A CN103436343A CN2013102343533A CN201310234353A CN103436343A CN 103436343 A CN103436343 A CN 103436343A CN 2013102343533 A CN2013102343533 A CN 2013102343533A CN 201310234353 A CN201310234353 A CN 201310234353A CN 103436343 A CN103436343 A CN 103436343A
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Abstract
The present invention discloses a water base metal cutting fluid and a preparation method thereof. The water base metal cutting fluid comprises 2% of sorbic acid, 2% of sebacic acid, 25% of diethanolamine, 5% of triethanolamine, 1% of sodium molybdate, 0.5% of boric acid, 5% of SDT-06E (lubricant, polyoxyethylene polyoxypropylene ether), 0.1% of 1H-bnzotriazole, 1% of mono ethanolamine, 3% of sodium nitrite, and the balance of water. According to the present invention, the water base metal cutting fluid is applicable for grinding, cutting, wire cutting and other different processing operations in various types of precise machining, and is suitable for precise machining of various types of materials; functions of anti-rust, cooling, lubrication and cleaning meet national standards, and observation on a work-piece during processing is easily achieved; a residue liquid treatment is convenient and environmental pollution is low when the cutting fluid is replaced; and the water base metal cutting fluid production process is simple, large scale production is easily achieved, application of the water base metal cutting fluid is wide, defects of poor lubrication and poor cooling effect of the cutting oil are improved, and characteristics of convenience and practicality are provided.
Description
Technical field
The invention belongs to the cutting fluid field, relate in particular to a kind of aqueous cutting fluid and preparation method thereof.
Background technology
Cutting fluid is to be used in process zone in the various machining of metal to play industrial type fluid lubricated, cooling and cleaning workpiece and cutter effect.High performance cutting fluid should possess good processing characteristics, physicochemical property and environmental sanitation performance, as lubricated, cooling, antirust, oil removing clean, anticorrosion etc.
Cutting fluid commonly used is the oiliness cutting fluid at present, and traditional oil base cutting fluid is easily corrupt rotten, poor stability, though available sanitas adjustment, the sanitas hard degradation containing phenol added; The foul odour that the fat abstraction of mineral oil and tensio-active agent and the corruption of cutting fluid produce makes operator's respiratory system sustain damage; The smog that the oil base cutting fluid forms also may cause fire hazard.Although the lubricity of oil base cutting fluid is good, poor cooling performance, processing visuality not strong, be difficult to adapt to complicated processing conditions.
Summary of the invention
The object of the present invention is to provide a kind of aqueous cutting fluid, be intended to solve the oil base cutting fluid easily corrupt rotten, the problem that poor stability, poor cooling performance, processing visuality be strong, be difficult to adapt to complicated processing conditions.
The present invention is achieved in that a kind of aqueous cutting fluid, and the quality of described aqueous cutting fluid than component is:
The first optimal way: Sorbic Acid, 2%; Sebacic acid, 2%; Diethanolamine, 25%; Trolamine, 5%; Sodium orthomolybdate, 1%; Boric acid, 0.5%; SDT-06E, 5%; Benzotriazole, 0.1%; Monoethanolamine MEA BASF, 1%; Sodium Nitrite, 3%; Surplus is water.
Further, the second optimal way: Sorbic Acid, 3%; Sebacic acid, 2.5%; Diethanolamine, 30%; Trolamine, 6%; Sodium orthomolybdate, 2%; Boric acid, 1.0%; SDT-06E, 8%; Benzotriazole, 0.5%; Monoethanolamine MEA BASF, 2%; Sodium Nitrite, 3%; Surplus is water.
Further, the third optimal way: Sorbic Acid, 3.5%; Sebacic acid, 2.5%; Diethanolamine, 28%; Trolamine, 55%; Sodium orthomolybdate, 1.5%; Boric acid, 0.8%; SDT-06E, 7%; Benzotriazole, 0.2%; Monoethanolamine MEA BASF, 1.5%; Sodium Nitrite, 5%; Surplus is water.
Another object of the present invention is to provide a kind of preparation method of aqueous cutting fluid, it is characterized in that, the method comprises the following steps:
Choose Sorbic Acid, sebacic acid, diethanolamine, trolamine, Sodium orthomolybdate, boric acid, SDT-06E, benzotriazole, Monoethanolamine MEA BASF, Sodium Nitrite raw material;
Take Sorbic Acid 20g, sebacic acid 20g, diethanolamine 250g, trolamine 50g, Sodium orthomolybdate 10g, boric acid 5g, SDT-06E50g, benzotriazole 1g, Monoethanolamine MEA BASF 10g, Sodium Nitrite 30g;
The component mixing and water adding taken is supplied to 1000g to be stirred and it to be mixed obtain aqueous cutting fluid.
Can first 100-105 ℃ of lower heated and stirred, be dissolved in diethanolamine or trolamine, then mix with other components Sorbic Acid, the sebacic acid that is slightly soluble in water under room temperature.
Further, the method comprises the following steps:
Choose Sorbic Acid, sebacic acid, diethanolamine, trolamine, Sodium orthomolybdate, boric acid, SDT-06E, benzotriazole, Monoethanolamine MEA BASF, Sodium Nitrite raw material;
Take Sorbic Acid 30g, sebacic acid 25g, diethanolamine 300g, trolamine 60g, Sodium orthomolybdate 20g, boric acid 10g, SDT-06E80g, benzotriazole 5g, Monoethanolamine MEA BASF 20g, Sodium Nitrite 30g;
The component mixing and water adding taken is supplied to 1000g to be stirred and it to be mixed obtain aqueous cutting fluid.
Can first 100-105 ℃ of lower heated and stirred, be dissolved in diethanolamine or trolamine, then mix with other components Sorbic Acid, the sebacic acid that is slightly soluble in water under room temperature.
Further, the method comprises the following steps:
Choose Sorbic Acid, sebacic acid, diethanolamine, trolamine, Sodium orthomolybdate, boric acid, SDT-06E, benzotriazole, Monoethanolamine MEA BASF, Sodium Nitrite raw material;
Take Sorbic Acid 35g, sebacic acid 25g, diethanolamine 280g, trolamine 550g, Sodium orthomolybdate 15g, boric acid 8g, SDT-06E70g, benzotriazole 2g, Monoethanolamine MEA BASF 15g, Sodium Nitrite 50g;
The component mixing and water adding taken is supplied to 1000g to be stirred and it to be mixed obtain aqueous cutting fluid.
Can first 100-105 ℃ of lower heated and stirred, be dissolved in diethanolamine or trolamine, then mix with other components Sorbic Acid, the sebacic acid that is slightly soluble in water under room temperature.
Aqueous cutting fluid provided by the invention preparation, aqueous cutting fluid is applicable to the different processing operations such as grinding in all kinds of precision optical machineries processing, cutting, line cutting, is applicable to the precision optical machinery processing of various materials; Antirust, cooling, lubricated, cleaning function meets national standard, be convenient in processing the observation of workpiece, when this cutting fluid is changed the processing of raffinate very convenient, environmental pollution is little.The production technique of this aqueous cutting fluid is simple, is convenient to large-scale production, and aqueous cutting fluid is widely used simultaneously, has changed the machining oil lubricity poor, and the shortcoming that cooling performance is poor is more convenient and practical.
The accompanying drawing explanation
Fig. 1 is schema prepared by the first prioritization scheme aqueous cutting fluid provided by the invention;
Fig. 2 is schema prepared by the second prioritization scheme aqueous cutting fluid provided by the invention;
Fig. 3 is schema prepared by the third prioritization scheme aqueous cutting fluid provided by the invention.
Embodiment
The present invention is achieved in that by reference to the accompanying drawings 1, accompanying drawing 2, accompanying drawing 3, a kind of aqueous cutting fluid be prepared with three kinds of optimal ways.
The first optimal way:
S101: choose Sorbic Acid, sebacic acid, diethanolamine, trolamine, Sodium orthomolybdate, boric acid, SDT-06E (lubricant, polyoxyethylene poly-oxygen propylene aether), benzotriazole, Monoethanolamine MEA BASF, Sodium Nitrite raw material;
S102: take Sorbic Acid 20g, sebacic acid 20g, diethanolamine 250g, trolamine 50g, Sodium orthomolybdate 10g, boric acid 5g, SDT-06E (lubricant, polyoxyethylene poly-oxygen propylene aether) 50g, benzotriazole 1g, Monoethanolamine MEA BASF 10g, Sodium Nitrite 30g;
S103: the component mixing and water adding taken is supplied to 1000g and stir and it to be mixed obtain aqueous cutting fluid.
Can first 100-105 ℃ of lower heated and stirred, be dissolved in diethanolamine or trolamine, then mix with other components Sorbic Acid, the sebacic acid that is slightly soluble in water under room temperature.
The second optimal way:
S201: choose Sorbic Acid, sebacic acid, diethanolamine, trolamine, Sodium orthomolybdate, boric acid, SDT-06E (lubricant, polyoxyethylene poly-oxygen propylene aether), benzotriazole, Monoethanolamine MEA BASF, Sodium Nitrite raw material;
S202: take Sorbic Acid 30g, sebacic acid 25g, diethanolamine 300g, trolamine 60g, Sodium orthomolybdate 20g, boric acid 10g, SDT-06E (lubricant, polyoxyethylene poly-oxygen propylene aether) 80g, benzotriazole 5g, Monoethanolamine MEA BASF 20g, Sodium Nitrite 30g;
S203: the component mixing and water adding taken is supplied to 1000g and stir and it to be mixed obtain aqueous cutting fluid.
Can first 100-105 ℃ of lower heated and stirred, be dissolved in diethanolamine or trolamine, then mix with other components Sorbic Acid, the sebacic acid that is slightly soluble in water under room temperature.
The third optimal way:
S301: choose Sorbic Acid, sebacic acid, diethanolamine, trolamine, Sodium orthomolybdate, boric acid, SDT-06E (lubricant, polyoxyethylene poly-oxygen propylene aether), benzotriazole, Monoethanolamine MEA BASF, Sodium Nitrite raw material;
S302: take Sorbic Acid 35g, sebacic acid 25g, diethanolamine 280g, trolamine 550g, Sodium orthomolybdate 15g, boric acid 8g, SDT-06E (lubricant, polyoxyethylene poly-oxygen propylene aether) 70g, benzotriazole 2g, Monoethanolamine MEA BASF 15g, Sodium Nitrite 50g;
S303: the component mixing and water adding taken is supplied to 1000g and stir, make it evenly obtain aqueous cutting fluid.
Can first 100-105 ℃ of lower heated and stirred, be dissolved in diethanolamine or trolamine, then mix with other components Sorbic Acid, the sebacic acid that is slightly soluble in water under room temperature.
Further, the ratio of component of aqueous cutting fluid is by weight;
Further, join the aqueous cutting fluid of getting 1000g.
The fuel tank of machinery equipment is rinsed well with clear water, according to rational method, adds the water-based cutting fluid, removes in time the oil slick on cutting fluid surface, guarantees the machinery equipment normal operation.Water-base cutting fluid guarantee to reduce cutting temperature, when reducing between cutter and workpiece the phase mutual friction, has also reduced the pollution of discharging of waste liquid to environment, has reduced the expense that cutting fluid is used equipment, managed and dispose waste liquid.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any modifications of doing within the spirit and principles in the present invention, be equal to and replace and improvement etc., within all should being included in protection scope of the present invention.
Claims (5)
1. an aqueous cutting fluid, is characterized in that, the quality of described aqueous cutting fluid than component is:
The first optimal way: Sorbic Acid, 2%; Sebacic acid, 2%; Diethanolamine, 25%; Trolamine, 5%; Sodium orthomolybdate, 1%; Boric acid, 0.5%; SDT-06E, 5%; Benzotriazole, 0.1%; Monoethanolamine MEA BASF, 1%; Sodium Nitrite, 3%; Surplus is water.
2. aqueous cutting fluid as claimed in claim 1, is characterized in that, the second optimal way: Sorbic Acid, 3%; Sebacic acid, 2.5%; Diethanolamine, 30%; Trolamine, 6%; Sodium orthomolybdate, 2%; Boric acid, 1.0%; SDT-06E, 8%; Benzotriazole, 0.5%; Monoethanolamine MEA BASF, 2%; Sodium Nitrite, 3%; Surplus is water.
3. aqueous cutting fluid as claimed in claim 1, is characterized in that, the third optimal way: Sorbic Acid, 3.5%; Sebacic acid, 2.5%; Diethanolamine, 28%; Trolamine, 55%; Sodium orthomolybdate, 1.5%; Boric acid, 0.8%; SDT-06E, 7%; Benzotriazole, 0.2%; Monoethanolamine MEA BASF, 1.5%; Sodium Nitrite, 5%; Surplus is water.
4. the preparation method of an aqueous cutting fluid, is characterized in that, the method comprises the following steps:
Choose Sorbic Acid, sebacic acid, diethanolamine, trolamine, Sodium orthomolybdate, boric acid, SDT-06E, benzotriazole, Monoethanolamine MEA BASF, Sodium Nitrite raw material;
Take Sorbic Acid 20g, sebacic acid 20g, diethanolamine 250g, trolamine 50g, Sodium orthomolybdate 10g, boric acid 5g, SDT-06E50g, benzotriazole 1g, Monoethanolamine MEA BASF 10g, Sodium Nitrite 30g;
The component mixing and water adding taken is supplied to 1000g and stirs, makes its mixing, obtain aqueous cutting fluid,
To Sorbic Acid, the sebacic acid that is slightly soluble in water under room temperature, can first under 100-105 ℃, stir, heating is dissolved in diethanolamine or trolamine, then mixes with other components.
5. the preparation method of aqueous cutting fluid as claimed in claim 4, is characterized in that, the method comprises the following steps:
Choose Sorbic Acid, sebacic acid, diethanolamine, trolamine, Sodium orthomolybdate, boric acid, SDT-06E, benzotriazole, Monoethanolamine MEA BASF, Sodium Nitrite raw material;
Take Sorbic Acid 30g, sebacic acid 25g, diethanolamine 300g, trolamine 60g, Sodium orthomolybdate 20g, boric acid 10g, SDT-06E80g, benzotriazole 5g, Monoethanolamine MEA BASF 20g, Sodium Nitrite 30g;
The component mixing and water adding taken is supplied to 1000g and stirs, makes its mixing, evenly obtain aqueous cutting fluid,
Sorbic Acid, first heating under 100-105 ℃, the stirring of sebacic acid that is slightly soluble in water under room temperature is dissolved in diethanolamine or trolamine, then mixes with other components.
5, the preparation method of aqueous cutting fluid as claimed in claim 4, is characterized in that, the method comprises the following steps:
Choose Sorbic Acid, sebacic acid, diethanolamine, trolamine, Sodium orthomolybdate, boric acid, SDT-06E, benzotriazole, Monoethanolamine MEA BASF, Sodium Nitrite raw material;
Take Sorbic Acid 35g, sebacic acid 25g, diethanolamine 280g, trolamine 550g, Sodium orthomolybdate 15g, boric acid 8g, SDT-06E70g, benzotriazole 2g, Monoethanolamine MEA BASF 15g, Sodium Nitrite 50g;
The component mixing and water adding taken is supplied to 1000g and stirs and it to be mixed obtain aqueous cutting fluid,
Can first 100-105 ℃ of lower heated and stirred, be dissolved in diethanolamine or trolamine, then mix with other components Sorbic Acid, the sebacic acid that is slightly soluble in water under room temperature.
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| CN201310234353.3A CN103436343B (en) | 2013-06-13 | 2013-06-13 | A kind of aqueous cutting fluid and preparation method thereof |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103740440A (en) * | 2013-12-18 | 2014-04-23 | 洛阳轴研科技股份有限公司 | Configuration method of corrosion inhibitor for hydraulic fluid of synthetic hydraulic support |
| CN103834462A (en) * | 2014-04-01 | 2014-06-04 | 杭州堰马科技有限公司 | Cutting fluid and preparation method thereof |
| CN106318590A (en) * | 2016-08-23 | 2017-01-11 | 蚌埠精科机床制造有限公司 | Preparation method of cutting fluid special for manufacturing machine tool |
| CN107312609A (en) * | 2017-06-27 | 2017-11-03 | 济南天健碳纳米材料有限公司 | A kind of graphene synthetic cutting fluid and preparation method thereof |
| CN114686294A (en) * | 2022-04-06 | 2022-07-01 | 福建凯景新型科技材料有限公司 | Emulsion for cold-rolled steel plate and preparation method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20030195125A1 (en) * | 2002-04-08 | 2003-10-16 | Motoharu Akiyama | Bearing for electronically controlled throttle motor |
| CN100999691A (en) * | 2006-12-27 | 2007-07-18 | 江苏科技大学 | Rust-proof cutting fluid |
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2013
- 2013-06-13 CN CN201310234353.3A patent/CN103436343B/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20030195125A1 (en) * | 2002-04-08 | 2003-10-16 | Motoharu Akiyama | Bearing for electronically controlled throttle motor |
| CN100999691A (en) * | 2006-12-27 | 2007-07-18 | 江苏科技大学 | Rust-proof cutting fluid |
Non-Patent Citations (1)
| Title |
|---|
| 李德峰等: "有色金属轧制工艺润滑技术研究", 《轻金属》 * |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103740440A (en) * | 2013-12-18 | 2014-04-23 | 洛阳轴研科技股份有限公司 | Configuration method of corrosion inhibitor for hydraulic fluid of synthetic hydraulic support |
| CN103740440B (en) * | 2013-12-18 | 2015-11-18 | 洛阳轴研科技股份有限公司 | A kind of collocation method synthesizing hydraulic support hydraulic liquid inhibiter |
| CN103834462A (en) * | 2014-04-01 | 2014-06-04 | 杭州堰马科技有限公司 | Cutting fluid and preparation method thereof |
| CN106318590A (en) * | 2016-08-23 | 2017-01-11 | 蚌埠精科机床制造有限公司 | Preparation method of cutting fluid special for manufacturing machine tool |
| CN107312609A (en) * | 2017-06-27 | 2017-11-03 | 济南天健碳纳米材料有限公司 | A kind of graphene synthetic cutting fluid and preparation method thereof |
| CN114686294A (en) * | 2022-04-06 | 2022-07-01 | 福建凯景新型科技材料有限公司 | Emulsion for cold-rolled steel plate and preparation method thereof |
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| CN103436343B (en) | 2015-11-25 |
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