CN103407266B - Full-automatic lamination machine - Google Patents
Full-automatic lamination machine Download PDFInfo
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- CN103407266B CN103407266B CN201310300257.4A CN201310300257A CN103407266B CN 103407266 B CN103407266 B CN 103407266B CN 201310300257 A CN201310300257 A CN 201310300257A CN 103407266 B CN103407266 B CN 103407266B
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Abstract
The present invention discloses a full-automatic lamination machine, which comprises a stereo rack, a material suction device, a material taking device, a material lamination position adjustment mechanism, a material lamination table and a control center, wherein the stereo rack comprises a plurality of material stacking layers, the material stacking layers are sequentially distributed from bottom to top, the material suction device sucks base materials on every material stacking layer and lifts the materials to corresponding material taking positions, the material taking device glidingly moves the base materials and sequentially laminates the materials to the material lamination position adjustment mechanism according to a lamination sequence, the material lamination position adjustment mechanism performs dislocation finishing on the plural layers of the laminated base materials according to process requirements, and directly places the finished base materials on the material lamination table, the material lamination table and the material lamination position adjustment mechanism are matchedly arranged, the material lamination table receives the plural layers of the base materials, and conveys the base materials to the subsequent processing steps, and the control device respectively forms controlled connections with the material suction device, the material taking device, the material lamination position adjustment mechanism and the material lamination table. With the full-automatic lamination machine, automatic base material lamination can be achieved, the lamination operation process can be precisely controlled, work efficiency can be substantially increased, and labor intensity can be reduced.
Description
Technical field
The present invention relates to a kind of multi-layer substrate process technology, be specifically related to the device for material superposition in a kind of process.
Background technology
Along with the fast development of science and technology, improving constantly of people's living standard, increasing to electronic product demand, the electronic product upgrading cycle is also shorter and shorter simultaneously, and at industry-by-industry, the application of electronic product will be more and more extensive.Copper-clad plate, as the basis of printed circuit board (PCB) and electronic product, also will keep vigorous demand.
Copper-clad plate is the basic material of electronics industry, therefore is often base material, is mainly used in processing and manufacturing printed circuit board (PCB), is widely used in television set, radio, computer, computer, movement.
Base material is all sandwich construction, and it needs to be superposed by corresponding base-material (as PP material) according to the function of design in process of production.Because the base-material size for the production of base material is larger, and there is certain flexibility, carrying out moving, the process such as superposition there will be flexural deformation, therefore the plant equipment of other routines cannot be adopted to superpose, so present substrate manufacturing process is all generally adopt manually to superpose, as requested corresponding base-material is stacked up according to specific order by workman.Manually superpose owing to adopting, except there is inefficiency and cost height, it is low also to there is operating accuracy in it, easily occurs superposition mistake, affect the problem of subsequent handling, and lamination process dust also also exists harm to workman.This is because following two kinds of situations are shone into: 1, the thickness of base-material is not generally very thick, workman take certain base-material time easily there are two situations of simultaneously taking, cause superposition mistake; 2, when carrying out base-material superposition, the superposition order between different base-material is easily chaotic, shines into and superposes mistake; 3, dust from flying in lamination process, injury workers ' health.
Summary of the invention
The present invention is directed in existing base material process, adopt and manually carry out that efficiency existing for base-material superposition is low, cost is high and the problem such as operation accuracy rate, and a kind of laminating machine is efficiently provided.This laminating machine can realize the automatic superposition of base-material, and accurately can control overlap-add operation process, ensures the accurate and efficient of overlap-add operation, avoids base-material to superpose the problem of mistake, and can greatly reduce the degree that workman is subject to dust harzard.
In order to achieve the above object, the present invention adopts following technical scheme:
A kind of Full-automatic lamination machine, described laminating machine comprises:
Three-dimensional frame, described three-dimensional frame comprises some heap bed of materials, and the described heap bed of material distributes from lower to upper successively;
Device for suction material, described device for suction material piles the corresponding setting of discharge end of the bed of material respectively with every layer, held and be promoted to corresponding feeding position by the base-material on every layer of heap bed of material;
Take out device, described take out device and device for suction material are equipped with, device for suction material is drawn and be promoted to feeding position base-material according to overlay order extract successively and sliding superpose to Die Liaozhengwei mechanism;
Die Liaozhengwei mechanism, described Die Liaozhengwei mechanism carries out dislocation to the multilayer base-material being completed superposition by take out device as requested and arranges, and the multilayer base-material that will put in order, be placed directly on folded material platform by opening curtain-type material platform;
Folded material platform, described folded material platform and Die Liaozhengwei mechanism are equipped with, and receive the multilayer base-material that Die Liaozhengwei mechanism places, and deliver to subsequent processing operations;
Control centre, described control is control connection device for suction material, take out device, Die Liaozhengwei mechanism and folded material platform respectively.
In preferred embodiment of the present invention, the deflector roll cooperation that the described heap bed of material is arranged by some horizontal alignment is formed.
Further, described device for suction material comprises drive unit, lowering or hoisting gear and Acetabula device, described drive unit drives and connects lowering or hoisting gear, described lowering or hoisting gear drives Acetabula device to carry out oscilaltion sliding relative to the heap bed of material, described Acetabula device holds the base-material on the heap bed of material by absorption affinity in lifting process, and is promoted to corresponding feeding position.
Further, described lowering or hoisting gear comprises guide rail, Timing Belt and drive rod, described Acetabula device comprises support and is distributed in the sucker on support, and described guide rail is arranged on heap bed of material discharge end both sides, and the two ends of described support are movably arranged on guide rail by slide block; Described drive unit drives drive rod to rotate, and described drive rod drives support to do to carry out oscilaltion along guide rail by Timing Belt and moves.
Further, described take out device comprises drive unit, clamping device, guide post, described guide post connects device for suction material and Die Liaozhengwei mechanism, described clamping device is arranged on the guide bar movably, and between device for suction material and Die Liaozhengwei mechanism, come and go sliding along guide post, its shift motion covers Die Liaozhengwei mechanism, and described drive unit drives clamping device to move along guide post.
Further, described clamping device comprises lateral strut and finger cylinder, and described lateral strut is arranged on removable guide bar, and connects with drive unit; Described finger cylinder is distributed in lateral strut.
Further, described Die Liaozhengwei mechanism comprises curtain-type material platform, horizontal collating unit and longitudinal collating unit, described horizontal collating unit is distributed in the both sides of curtain-type material platform along the horizontal direction of curtain-type material platform, and described longitudinal collating unit is distributed in the both sides of curtain-type material platform along the longitudinal direction of curtain-type material platform.
Further, described horizontal collating unit and longitudinal collating unit are made up of arrangement cylinder, arrangement push pedal respectively, and described arrangement air cylinder driven connects arrangement push pedal.
Further, described curtain-type material platform comprises some slide bars, conductor rope and drive unit, described some slide bar horizontal alignment distributions, two ends connect successively respectively by conductor rope, form the door curtain for carrying base-material, described drive unit drives and connects conductor rope, conductor rope is driven to drive all slide bar entirety to carry out blowing by centre to both sides sliding opening door curtain in the horizontal direction successively, or drive conductor rope to drive all slide bar entirety successively in the horizontal direction by two side direction middle slip, close door curtain and carry out carrying base-material.
Further, described folded material platform comprises the platform, retractor device, drive unit and the base that carry base-material, and described platform is placed on base by retractor device, and described drive unit drives retractor device expanding-contracting action.
Further, the deflector roll cooperation that described platform is arranged by some horizontal alignment is formed.
Further, described retractor device is X-type expansion bracket.
The full-automatic superposition of base-material can be realized according to the Full-automatic lamination machine of such scheme formation, without the need to any artificial participation, relative to artificial superposition, greatly improve operating efficiency and reduce production cost.
Meanwhile, this device accurately can extract the quantity of base-material according to required base-material when feeding, and accurately stack according to technological requirement, effectively ensures the accuracy of base-material superposition.
Accompanying drawing explanation
The present invention is further illustrated below in conjunction with the drawings and specific embodiments.
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of device for suction material in the present invention;
Fig. 3 is the structural representation of take out device in the present invention;
Fig. 4 is the distribution schematic diagram of guide post in take out device shown in Fig. 3;
Fig. 5 is the structural representation of drive unit in take out device shown in Fig. 3;
Fig. 6 is lateral strut in take out device shown in Fig. 3 and finger cylinder distribution schematic diagram;
Fig. 7 is the structural representation of Die Liaozhengwei mechanism in the present invention;
Fig. 8 is the top view of the mechanism of Die Liaozhengwei shown in Fig. 7;
Fig. 9 is the structural representation of folded material platform in the present invention.
Detailed description of the invention
The technological means realized to make the present invention, creation characteristic, reaching object and effect is easy to understand, below in conjunction with concrete diagram, setting forth the present invention further.
See Fig. 1, its be the overall structure schematic diagram of the Full-automatic lamination machine provided for this example.As seen from the figure, this laminating machine mainly comprises three-dimensional frame 100, device for suction material 200, take out device 300, Die Liaozhengwei mechanism 400, folded material platform 500 and controlling organization (not shown), six part compositions.
Three-dimensional frame 100 needs to carry out the various base-materials of lamination processing for carrying.As seen from the figure, whole three-dimensional frame 100 is the layer stereo structure distributed up and down, and it comprises a bracing frame 101 and is arranged on the some heap bed of materials 102 on bracing frame.
Bracing frame 101 is the frame structure extended from lower to upper, for the various base-materials supporting all heap bed of materials 102 and be placed on it.For this reason, some supporting layer 101a for installing the heap bed of material 102 are provided with from lower to upper in the inside of bracing frame 101, these supporting layers from lower to upper successively vertical distribution in the inside of bracing frame 101, between each supporting layer between the upper and lower apart from can set according to the actual requirements.
In the specific implementation, this bracing frame 101 adopts the section bar with higher-strength to connect successively, and concrete frame structure can be decided according to the actual requirements, and both can as long as reach corresponding strength and stability.
The heap bed of material 102 is for depositing corresponding base-material, and it is separately positioned on the supporting layer 101a of bracing frame 101.Each heap bed of material 102 is formed by some deflector roll 102a in the present invention, and these deflector rolls 102a is arranged side by side successively to be in the horizontal direction arranged on supporting layer 101a, forms the heap bed of material 102 thus.This heap bed of material 102 is positioned at one end outside bracing frame 101 as material loading end, is positioned at the other end inside bracing frame 101 as discharge end.For the ease of absorption and the extraction of follow-up device for suction material 200 and take out device 300 pairs of base-materials, the length of each heap bed of material 102 can be determined according to the actual requirements, and namely the discharge end of each heap bed of material 102 can have certain dislocation in the horizontal direction according to the actual requirements.Guide rail 102a is rotated by motor-driven, can charging easily, reduces labor intensity.
The number set for the heap bed of material 102 can be determined according to the actual requirements, and the number of plies superposing base-material needed in processing with lamination is corresponding, is generally 3 to 4 layers.As shown in the figure, in bracing frame 101, set three layers of heap bed of material 102(in this example but be not limited to this), it can realize the automatic processing of three laminates.
The three-dimensional frame 100 formed thus adopts multilayer bearing structure, relative to being convenient to manually-operated bearing structure in the past, greatly reduces occupied ground area; Whole frame adopts section bar to form frame structure, has both ensured the strength and stability of frame, and has greatly reduced again the complexity of frame, is convenient to install.
Meanwhile, the heap bed of material in frame, thick and heavy base-material, by the rotation of some horizontal alignment distribution deflector rolls of driven by motor, can be transferred to corresponding unloading position, greatly reduce the labour intensity of material loading workman by very easily.
Device for suction material 200 respectively with the corresponding setting of discharge end that in three-dimensional frame 100, every layer is piled the bed of material, by absorption affinity, the base-material on every layer of heap bed of material is held and is promoted to corresponding feeding position, so that take out device 300 clamps.
In order to can accurately adsorb every layer heap the bed of material in base-material, in this example correspond to every layer heap the bed of material all correspondence be provided with a device for suction material 200.As shown in Figure 1, in this example, have three layers of heap bed of material 102, corresponding, three device for suction materials 200 are set, correspond respectively to every layer of heap bed of material 102.
See Fig. 2, it is depicted as the composition structural representation of device for suction material in this example.This device for suction material 200 mainly comprises bracing frame 201, servomotor 202, drive rod 203, guide rail 204, support 205, sucker 206, sprocket wheel 207 and Timing Belt 208.
Bracing frame 201, for supporting the building block in device for suction material 200, on the bracing frame 101 adopting corresponding section bar to be arranged in three-dimensional frame 100, and is distributed in the both sides of the corresponding heap bed of material 102 discharge end.Be convenient to the installation of other parts like this.
Guide rail 204 is vertically set on bracing frame 101 relative to bracing frame 201, and is distributed in the both sides of the corresponding heap bed of material 102 discharge end; Simultaneously, drive rod 203 is arranged on bracing frame 201, its two ends are respectively arranged with sprocket wheel 207, and drive Timing Belt 208 respectively by sprocket wheel 207, Timing Belt 208 is arranged by corresponding tension force control wheel, the reliability of such guarantee Timing Belt 208 synchronous operation, forms corresponding lowering or hoisting gear thus.
Support 205 is for installing corresponding sucker 206, and its two ends are movably placed in guide rail 204 by slide block 209, can move thus along guide rail 204 relative to the heap bed of material 102 do oscilaltion.The two ends of support 205 also connect with Timing Belt 208 simultaneously, drive support 205 to move along guide rail 204 like this by Timing Belt 208.
Sucker 206 is the suction generating device in this device, and its even distance is distributed on support 205, forms corresponding Acetabula device thus.In order to ensure the stable and reliability of adsorbing, this sucker 206 is by the external vacuum generating device of pipeline, when sucker 206 to move down along guide rail 204 with support 205 and touches base-material surface on the heap bed of material 102, vacuum generating device works, and produces negative pressure of vacuum in the junction of sucker 206 with base-material surface thus adsorbs base-material.Number for sucker 206 can be determined according to the actual requirements, if ensure to base-material have reliable and stable absorption affinity both can, as figure, in this example, adopt four suckers and being evenly distributed on support 205.
Servomotor 202 is as the drive unit in device for suction material 200, and it is placed on bracing frame 201, and drives connection drive rod 203 by reductor.
The device for suction material 200 formed thus is when suction works, first drive rod 203 is driven to rotate by servomotor 202 by reductor, when drive rod 203 rotates, drive Timing Belt 208 rotates by the sprocket wheel 207 at its two ends, this Timing Belt 208 moves down driving support 205 (discharge end towards the heap bed of material 102 moves) along guide rail 204, when the sucker 206 on support 205 arrives the superiors' base-material surface on the heap bed of material 102, stop mobile; Meanwhile, vacuum generating device work, all suckers 206 on support 205 all will produce negative-pressure adsorption power simultaneously, and the many places realized on the same line adsorb base-material surface simultaneously; After completing absorption, servomotor 202 drives drive rod 203 to rotate backward by reductor direction, when drive rod 203 rotates backward, drive Timing Belt 208 rotates backward by the sprocket wheel 207 at its two ends, then Timing Belt 208 drives support 205 along guide rail 204 movement upwards simultaneously from two ends, on support 205, all suckers 206 are by driving one end of base-material by absorption affinity, and one end of base-material is promoted to feeding position, are convenient to follow-up take out device 300 and extract.
Take out device 300 in laminating machine, its two ends coordinate with device for suction material 200 and Die Liaozhengwei mechanism 400 respectively, to extract successively for being drawn by device for suction material and being promoted to feeding position base-material and this base-material entirety to be added in Die Liaozhengwei mechanism according to overlay order.
In order to can accurately extract every layer heap the bed of material in base-material, in this example correspond to every layer heap the bed of material all correspondence be provided with a take out device 300.As shown in Figure 1, in this example, have three layers of heap bed of material 102, corresponding, three take out devices 300 are set, correspond respectively to every layer of device for suction material 200 arranged.
See 3, it is depicted as the composition structural representation of take out device 300 in the present invention.This device mainly comprises drive unit 301, guide post 302, lateral strut 303 and finger cylinder 304.
Guide post 302, as the mobile guide parts of whole device, connects device for suction material 200 and Die Liaozhengwei mechanism 400.See Fig. 4, there are in each take out device 300 two guide posts 302, these two guide posts 302 are corresponding with device for suction material 200 middle guide 204, be symmetrically distributed in the both sides of the corresponding heap bed of material 102, simultaneously, its one end is arranged on the bracing frame 101 in three-dimensional frame 100, concrete installation site is matched (as shown in Figure 1 with corresponding device for suction material 200, in this example, the top being positioned at the corresponding heap bed of material 102 is specifically settled in one end of guide post, and device for suction material 200 corresponding matching corresponding with it), the other end of two guide posts 302 is arranged on the outermost side of Die Liaozhengwei mechanism 400 medium-height trestle 401, make the guiding stroke of guide post 302 can cover Die Liaozhengwei mechanism 400 completely like this, thus guarantee complete for base-material to move in Die Liaozhengwei mechanism 400.
Drive unit 301 is the power part of whole take out device, and it specifically can be placed on the bracing frame 101 in three-dimensional frame 100, and with guide post 302 corresponding matching.
See Fig. 5, the drive unit 301 in this example mainly comprises servomotor 301a, drive link 301b, sprocket wheel 301c, driving-belt 301d, drive 301e and Timing Belt 301f.The two ends of this drive link 301b are provided with sprocket wheel 301c, and are rotatingly placed on bracing frame 101, and guide post 302 corresponding matching distributed with both sides; Servomotor 301a is fixedly installed on bracing frame 101, and drives connection for transmission bar 301b by reductor; The guide post 302 that drive 301e corresponds respectively to both sides distribution is arranged, and is synchronously connected respectively by driving-belt 301d and the sprocket wheel on drive link 301b; Timing Belt 301f coordinates with drive 301e and connects, and is distributed (as shown in Figure 3) along each guide post 302 by corresponding tenslator, thus can drive stable the moving along guide post of corresponding parts from two ends simultaneously.
See Fig. 6, the lateral strut 303 in take out device 300 and finger cylinder 304 form the hold assembly in take out device.The two ends of lateral strut 303 are movably placed on guide post 302 respectively by slide block 305, and this slide block 305 connects with coordinating along guide post 302 points of other Timing Belts simultaneously; Finger cylinder 304 is fixedly installed in lateral strut 303, if during multiple finger cylinder 304, even distance is distributed in lateral strut 303, can clamp base-material so simultaneously, greatly improve the reliability of clamping from multiple position.
The take out device 300 formed thus is when by correspondence, the base-material piled on the bed of material 102 is promoted to feeding position to device for suction material 200, servomotor 301a in take out device 300 works, drive link 301b transmission is driven to drive the sprocket wheel 301 on it to rotate, then moving runner 301e is driven to rotate by driving-belt 301d, drive 301e will drive Timing Belt 301f to move, finally lateral strut 303 is driven to move along guide post 302 towards device for suction material 200 by Timing Belt 301f, when the finger cylinder 304 in lateral strut 303 arrives corresponding feeding position (finger cylinder 304 is corresponding with the base-material being in feeding position), the action simultaneously of all finger cylinder 304 in lateral strut, clamp base-material by multi-faceted simultaneously, sucker now in device for suction material 200 quits work (namely not producing negative-pressure adsorption power), meanwhile, servomotor 301a reverse drive drive link 301b transmission in take out device 300, then lateral strut 303 is driven to move along guide post 302 towards Die Liaozhengwei mechanism 400, finger cylinder 304 in lateral strut 303 will clamp one end of base-material, drive base-material to move towards Die Liaozhengwei mechanism 400, because the guiding stroke of guide post 302 can cover Die Liaozhengwei mechanism 400 completely, so after base-material moves a certain distance along guide post 302 with finger cylinder 304, its entirety all will arrive (namely the other end of base-material enters into Die Liaozhengwei mechanism 400) in Die Liaozhengwei mechanism 400, servomotor 301a now in take out device 300 quits work, finger cylinder 304 action again, unclamp base-material, entirety is fallen into Die Liaozhengwei mechanism 400 by base-material completely, and reclaiming process once terminates.
See Fig. 1, Die Liaozhengwei mechanism 400 entirety in laminating machine is positioned at the below of take out device 300, it coordinates with take out device 300, require to superpose extracting corresponding base-material successively by take out device 300 according to superposition, and dislocation arrangement is carried out to the multilayer base-material superposed, finally the multilayer base-material entirety that dislocation arranges is placed directly on folded material platform 500.
See Fig. 7 and 8, it is depicted as the composition structural representation of Die Liaozhengwei mechanism 400 in this example.This Die Liaozhengwei mechanism 400 mainly comprises support 401, curtain-type material platform 402, horizontal collating unit 403 and longitudinal collating unit 404.
Support 401 is for supporting the building block in Die Liaozhengwei mechanism 400, and it adopts corresponding section bar to connect and forms, and is convenient to the installation of assembling and corresponding component like this.This support entirety is placed in the exit side of bracing frame 101, and is positioned at the below of take out device 300.
Curtain-type material platform 402 is arranged on support 401, being extracted and next base-material (or taking-up combination base-material in some heap bed of materials can be adopted according to technological requirement) in three heap bed of materials from three-dimensional frame 100 successively by three take out devices 300 for carrying, completing the superposition operation of base-material; And can realize opening under the driving of drive unit 403, the base-material entirety superposed be put on folded material platform 500.
This curtain-type material platform 402 mainly comprises some slide bar 402a, conductor rope 402b and drive unit 402c, for the ease of installing curtain-type material platform 402 and ensureing its stability opened and closed, be vertically arranged with corresponding slideway 401a in the both sides at support 401 top along it.The two ends of the some slide bar 402a in curtain-type material platform 402 are placed on support 401 respectively by corresponding slideway 401a, and all slide bar 402a are along support 401 longitudinally (shown in Fig. 8 direction) horizontal alignment distribution, and at a distance of certain distance (its large I is determined according to reality) between adjacent slide bar, the two ends of simultaneously all slide bar 402a are connected by conductor rope 402b, form the door curtain for carrying base-material, drive unit 402c is placed on support 401, and drive connection conductor rope 402b, moving slide-bar 402a is with to move along slideway 401a by conductor rope 402b, realize the open and close of door curtain.
In order to ensure that the door curtain formed by some slide bar 402a and conductor rope 402b is when opening, what on it, the base-material of carrying can be firm enters on folded material platform 500, avoids occurring between base-material sliding, causes lamination mistake.The slide bar 402a forming door curtain is divided into two groups by this example, and driven respectively by two groups of drive unit 402c respectively simultaneously, realize slide bar 402a to be moved to both sides by centre simultaneously, realize door curtain thus and opened to both sides by centre, base-material is directly steadily dropped on folded material platform 500.
In the specific implementation, the all slide bar 402a be distributed on slideway 401a are divided into two groups (can mean allocation), the two ends of all slide bars often in group connect successively respectively by conductor rope 402b, form corresponding half door curtain thus, two drive unit 402c are set on support 401 simultaneously, these two drive unit 402c are positioned at below slide bar 402a, and drive the conductor rope 402b in connection two groups of slide bars respectively, the all slide bars in each group are driven to move to side or move to centre by the conductor rope 402b in each group of slide bar, as being positioned at the slide bar group in left side, the conductor rope 402b driven in this group drives slide bars all in this group to be moved to the left by centre along slideway and tightens up slide bar by the drive unit 402c of its correspondence, or to be moved to centre by left side and spread out all slide bars, and being positioned at the slide bar group on right side, the conductor rope 402b driven in this group drives slide bars all in this group to tighten up slide bar along slideway by centre is dynamic to the right by the drive unit 402c of its correspondence simultaneously, or to be moved to centre by right side and spread out all slide bars, thus the slide bar 402a forming door curtain can be moved simultaneously or both sides are moved to centre simultaneously to both sides by centre, realize the object that door curtain is opened to both sides by centre.
Because slide bar has certain length, and its two ends all have conductor rope 402b, drive conductor rope 402b at drive unit, when being moved by its band moving slide-bar, easily occur that slide bar tilts, thus affect the stability of door curtain opening and closing.For this reason, drive unit 402c in this example forms by driving cylinder, guide rail and slide block, guide rail is placed on support 401, and it is corresponding with the slideway on it, guide rail is provided with corresponding slide block, slide block connects with corresponding conductor rope 402b respectively, and drives cylinder to be placed on support 401, and drives slide block to move along guide rail.Synchronously can drive from the two ends of slide bar thus, ensure moving along slideway of slide bar whole machine balancing.
Horizontal collating unit 403 in Die Liaozhengwei mechanism 400 and longitudinal collating unit 404 arrange for carrying out horizontal and vertical dislocation to multilayer base-material curtain-type material platform 402 completing lamination, are convenient to follow-up processing like this and use.
Wherein, horizontal collating unit 403 is placed on support 401, and is distributed in curtain-type material platform 402 both lateral sides.This horizontal collating unit 403 forms primarily of arranging cylinder 403a and being arranged on the arrangement push pedal 403b arranged on cylinder 403a.For the quantity that horizontal collating unit 403 is arranged, can determine according to the actual requirements, respectively respectively in both sides in this example arrange one.
Longitudinal collating unit 404 is placed on support 401, and is distributed in the longitudinal both sides of curtain-type material platform 402.This longitudinal collating unit 404 forms primarily of arranging cylinder 404a and being arranged on the arrangement push pedal 404b arranged on cylinder 404a.For the quantity that longitudinal collating unit 404 is arranged, can determine according to the actual requirements, respectively respectively in both sides in this example arrange two.
In order to reach good longitudinal finishing effect, two longitudinal collating units 404 that will be positioned at longitudinal left side (shown in Fig. 8) in this example are placed on support 401 by a travel mechanism, this travel mechanism comprises the guide rail 405a being distributed in support both sides, be removably set on the support bar 405b on this guide rail, and drive the cylinder (for illustrating in figure) of support bar 405b movement, wherein two longitudinal collating units 404 are arranged on this support bar 405b.
When the Die Liaozhengwei mechanism 400 formed thus carries out folded material whole position, first conductor rope 402b is driven by the drive unit 402c in curtain-type material platform 402, moving slide-bar 402a is with along slideway by mobile in the middle of two side direction by conductor rope 402b, complete door curtain to close, now slide bar 402a will be paved with whole cradle top; Three take out devices 300 require the base-material extracted to move to above door curtain successively according to lamination, and unclamp, and base-material will fall on door curtain successively, complete superposition.
After completing base-material superposition, the arrangement cylinder in horizontal collating unit 403 and longitudinal collating unit 404 works simultaneously, and the arrangement push pedal promoting each group carries out transverse direction and arrangement to the multilayer base-material on door curtain, makes to align between them; For the multilayer base-material put in order, then carry out laterally or longitudinally misplacing control (the multilayer base-material relative to putting in order) by one-sided horizontal collating unit 403 or longitudinal collating unit 404 pairs of multilayer base-materials.
After completing the control that arranges and misplace, drive unit 402c in curtain-type material platform 402 drives conductor rope 402b, be with moving slide-bar 402a to be moved to both sides by centre along slideway by conductor rope 402b, complete door curtain and open, make stable steadily the falling on folded material platform 500 of multilayer base-material put in order.
Folded material platform 500 entirety in laminating machine is arranged in the support 401 of Die Liaozhengwei mechanism 400, and be positioned at the below of curtain-type material platform 402, for receiving the multilayer base-material that Die Liaozhengwei mechanism places, and the increase of the quantity of the multilayer base-material that can place, podium level reduces automatically, when being stored in a certain amount of, and deliver to subsequent processing operations.
As shown in Figure 9, the folded material platform 500 in this example comprises the platform 501, retractor device 502, drive unit 503 and the base 504 that carry base-material.
Wherein, the deflector roll cooperation that platform 501 is arranged by some horizontal alignment is formed, and its retractor device 502 is placed on base 504, and drive unit 503 drives retractor device expanding-contracting action, thus drives platform 501 to be elevated.
In order to reach good lifting effect, retractor device 502 adopts X-type expansion bracket, and drive unit 503 is made up of two drive motors.One end of a support bar wherein in X-type expansion bracket by corresponding shifting sledge and platform 501 bottom connection, and is driven by a drive motors, and the other end of this support bar rotatably connects with base; One end of another support bar in X-type expansion bracket is connected with base 504 by corresponding shifting sledge, and is driven by another drive motors, and the other end of this support bar rotatably connects with bottom platform 501, realizes the expanding-contracting action of X-type expansion bracket.
Operationally, its upper mounting plate 501 and curtain-type material platform 402 corresponding matching in Die Liaozhengwei mechanism 400, keep the height after the superposition of multilayer base-material between the two to this folded material platform 500.
When curtain-type material platform 402 is opened, superposing the multilayer base-material put in order will directly put on platform 501, now drive unit 503 task driven retractor device 502 declines height (consistent with the height superposing the multilayer base-material put in order) certain, makes to keep fixing height between the top of platform 501 and curtain-type material platform 402.
When platform drops to minimum in folded material platform 500, by the deflector roll on platform, base-material is sent into subsequent processing operations.
In Full-automatic lamination machine, controlling organization is control centre, and it is control connection device for suction material 200, take out device 300, Die Liaozhengwei mechanism 400 and folded power part of expecting in platform 500 respectively, and the cooperating realized between them controls, and completes automatic laminating.It specifically can adopt corresponding single-chip microcomputer or program control computer to realize.
The running of the Full-automatic lamination machine formed based on such scheme is further illustrated below by an instantiation.
Such as, the processing of copper-clad plate, PP material (i.e. corresponding base-material) that it needs superposition three layers different, as A base-material, B base-material and C base-material, and these three kinds of base-materials need to superpose successively from top to bottom.
Utilize this Full-automatic lamination machine to carry out lamination and add man-hour, first set corresponding processing technology requirement in the control centre of automatic laminating machine.
Meanwhile, three layers of heap bed of material 102 in three-dimensional frame 100 stack A base-material, B base-material and C base-material from top to bottom successively, and enter fixed position by deflector roll, concrete stacking operates from the above mentioned.
Man-hour is added at lamination, first control centre controls the device for suction material corresponding with all heap bed of materials 102 and carries out suction work (as detailed above, do not repeated) herein, during the base-material of the superiors on the corresponding heap bed of material 102 adsorbs by the sucker in device for suction material 200, and be promoted to corresponding feeding position, for feeding is prepared.
Now, control centre controls all take out devices 300 again and reaches corresponding feeding position, and clamps corresponding base-material (detailed process is described above) by the finger cylinder on it; After completing clamping, control centre controls the take out device being positioned at bottom clamping C base-material, this C base-material is moved to above Die Liaozhengwei mechanism 400, and unclamps the C base-material of clamping, make C base-material entirety be fallen into completely Die Liaozhengwei mechanism 400 (detailed process is described above).
After completing the extraction of C base-material, complete the extraction of B base-material and A base-material successively, and move to successively in Die Liaozhengwei mechanism 400, complete C base-material, B base-material and A base-material, superposition successively from lower to upper.
After the extraction completing three kinds of base-materials and superposition, control Die Liaozhengwei mechanism of control centre 400 couples of CBA, tri-layers of base-material carry out longitudinal direction and arrange and laterally arrange (detailed process is described above), after putting in order, CBA tri-layers of base-material are being carried out to dislocation arrangement (detailed process is described above).
After the arrangement completing three kinds of base-materials and dislocation operation, the curtain-type material platform 402 in control Die Liaozhengwei mechanism of control centre 400 is opened to both sides by centre, and the CBA tri-layers of base-material put in order are steadily placed on folded material platform 500.
Control centre's control will control the increase of folded material platform along with base-material, automatic reduction platform.
Finally, when being stored in a certain amount of, taking out the PP material put in order, restarting work.
As from the foregoing, the Full-automatic lamination machine in this example can realize the full-automatic superposition of base-material, without the need to any artificial participation, relative to artificial superposition; And this laminating machine accurately can extract the quantity of base-material according to required base-material when feeding, and accurately stack as requested, effectively ensure the accuracy of base-material superposition.
More than show and describe general principle of the present invention, principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and description just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection domain is defined by appending claims and equivalent thereof.
Claims (11)
1. a Full-automatic lamination machine, is characterized in that, described laminating machine comprises:
Three-dimensional frame, described three-dimensional frame comprises some heap bed of materials, and the described heap bed of material distributes from lower to upper successively;
Device for suction material, described device for suction material piles the corresponding setting of discharge end of the bed of material respectively with every layer, held and be promoted to corresponding feeding position by the base-material on every layer of heap bed of material;
Take out device, described take out device and device for suction material are equipped with, and drawn by device for suction material and be promoted to feeding position base-material and extract, sliding is also added in Die Liaozhengwei mechanism according to overlay order successively;
Die Liaozhengwei mechanism, described Die Liaozhengwei mechanism carries out dislocation to the multilayer base-material being completed superposition by take out device as requested and arranges, and dislocation opens moving door curtain after arranging, and is placed directly into by the multilayer base-material put in order on folded material platform;
Folded material platform, described folded material platform and Die Liaozhengwei mechanism are equipped with, and receive the multilayer base-material that Die Liaozhengwei mechanism places, and deliver to subsequent processing operations;
Control centre, described control is control connection device for suction material, take out device, Die Liaozhengwei mechanism and folded material platform respectively.
2. a kind of Full-automatic lamination machine according to claim 1, is characterized in that, the deflector roll cooperation that the described heap bed of material is arranged by some horizontal alignment is formed.
3. a kind of Full-automatic lamination machine according to claim 1, it is characterized in that, described device for suction material comprises drive unit, lowering or hoisting gear and Acetabula device, described drive unit drives and connects lowering or hoisting gear, described lowering or hoisting gear drives Acetabula device to do to carry out oscilaltion relative to the heap bed of material and moves, described Acetabula device holds the base-material on the heap bed of material by absorption affinity in lifting process, and is promoted to corresponding feeding position.
4. a kind of Full-automatic lamination machine according to claim 3, it is characterized in that, described lowering or hoisting gear comprises guide rail, Timing Belt and drive rod, described Acetabula device comprises support and is distributed in the sucker on support, described guide rail is arranged on heap bed of material discharge end both sides, and the two ends of described support are movably arranged on guide rail by slide block; Described drive unit drives drive rod to rotate, and described drive rod drives support to do to carry out oscilaltion along guide rail by Timing Belt and moves.
5. a kind of Full-automatic lamination machine according to claim 1, it is characterized in that, described take out device comprises drive unit, clamping device, guide post, described guide post connects device for suction material and Die Liaozhengwei mechanism, described clamping device is movably arranged on the guide bar, and between device for suction material and Die Liaozhengwei mechanism, coming and going slip along guide post, its shift motion covers Die Liaozhengwei mechanism, and described drive unit drives clamping device to slide along guide post.
6. a kind of Full-automatic lamination machine according to claim 5, is characterized in that, described clamping device comprises lateral strut and finger cylinder, and described lateral strut is loaded on removable guide post, and connects with drive unit; Described finger cylinder is distributed in lateral strut.
7. a kind of Full-automatic lamination machine according to claim 1, it is characterized in that, described Die Liaozhengwei mechanism comprises curtain-type material platform, horizontal collating unit and longitudinal collating unit, described horizontal collating unit is distributed in the both sides of curtain-type material platform along the horizontal direction of curtain-type material platform, and described longitudinal collating unit is distributed in the both sides of curtain-type material platform along the longitudinal direction of curtain-type material platform.
8. a kind of Full-automatic lamination machine according to claim 7, is characterized in that, described horizontal collating unit and longitudinal collating unit are made up of arrangement cylinder, arrangement push pedal respectively, and described arrangement air cylinder driven connects arrangement push pedal.
9. a kind of Full-automatic lamination machine according to claim 7, it is characterized in that, described curtain-type material platform comprises some slide bars, conductor rope and drive unit, described some slide bar horizontal alignment distributions, two ends connect successively respectively by conductor rope, form the door curtain for carrying base-material, described drive unit drives and connects conductor rope, conductor rope is driven to drive all slide bar entirety to carry out blowing by centre to both sides sliding opening door curtain in the horizontal direction successively, or drive conductor rope to drive all slide bar entirety successively in the horizontal direction by two side direction middle slip, close door curtain and carry out carrying base-material.
10. a kind of Full-automatic lamination machine according to claim 1, it is characterized in that, described folded material platform comprises the platform, retractor device, drive unit and the base that carry base-material, and described platform is placed on base by retractor device, and described drive unit drives retractor device expanding-contracting action.
11. a kind of Full-automatic lamination machines according to claim 10, is characterized in that, the deflector roll cooperation that described platform is arranged by some horizontal alignment is formed; Described retractor device is X-type expansion bracket.
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| CN201310300257.4A CN103407266B (en) | 2013-07-17 | 2013-07-17 | Full-automatic lamination machine |
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| CN201310300257.4A CN103407266B (en) | 2013-07-17 | 2013-07-17 | Full-automatic lamination machine |
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| CN103407266B true CN103407266B (en) | 2015-06-24 |
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| CN105035521A (en) * | 2015-07-31 | 2015-11-11 | 无锡市日升化工有限公司 | Chemical barrel storage rack |
| CN105690963A (en) * | 2016-01-14 | 2016-06-22 | 四川长虹电器股份有限公司 | Preparation device for laminating material |
| CN106793591A (en) * | 2017-03-28 | 2017-05-31 | 昆山厚荣电子有限公司 | Stuff chest and pcb board are folded and take device |
| CN107933059B (en) * | 2017-10-17 | 2024-01-30 | 上海宝嵩机器人有限公司 | Lamination equipment for mobile phone liquid crystal screen glass and operation method thereof |
| CN109178920A (en) * | 2018-11-23 | 2019-01-11 | 开平太平洋绝缘材料有限公司 | A kind of prepreg stack device and method |
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| CA2485314A1 (en) * | 2001-04-03 | 2002-10-03 | Martin Robitaille | Automatic guide arms apparatus and method |
| CN200997420Y (en) * | 2006-12-30 | 2007-12-26 | 超源精密电子设备(东莞)有限公司 | Automatic stacker |
| US20100043960A1 (en) * | 2008-08-19 | 2010-02-25 | Silverbrook Research Pty Ltd | Method for laminating a carrier for printhead integrated circuitry |
| CN201513043U (en) * | 2009-10-23 | 2010-06-23 | 广东中侨五金电器制造有限公司 | Buffering hinge for furniture door |
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Effective date of registration: 20180411 Address after: 201906 room 1416, 6 A building, 8885 Hu Tai Road, Baoshan District, Shanghai. Patentee after: Shanghai dry Intelligence Technology Co., Ltd. Address before: 201717 room 2307, 6188 Zhu Feng Road, Qingpu, Shanghai. Patentee before: Shanghai Hitech System Works Co., Ltd. |