CN103317224A - Four-axis ultrasonic welding machine - Google Patents
Four-axis ultrasonic welding machine Download PDFInfo
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- CN103317224A CN103317224A CN2013102222810A CN201310222281A CN103317224A CN 103317224 A CN103317224 A CN 103317224A CN 2013102222810 A CN2013102222810 A CN 2013102222810A CN 201310222281 A CN201310222281 A CN 201310222281A CN 103317224 A CN103317224 A CN 103317224A
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Abstract
The invention discloses a four-axis ultrasonic welding machine. The four-axis ultrasonic welding machine comprises a rack, an X-axis slide rail is arranged on the upper portion of the rack, two Y-axis manipulators moving along the X-axis slide rail are disposed on the X-axis slide rail, a vertically telescopic Z-axis welding unit is arranged on each Y-axis manipulator, a rotary workbench is installed at the bottom of the rack, two groups of automatic die change mechanisms are arranged on one side of the rotary workbench, and a molding bed for fixing products is disposed on the rotary workbench. According to the four-axis ultrasonic welding machine, moving welding is performed on the products through matching movement of the X-axis slide rail, the Y-axis manipulators and the Z-axis welding units, the problem that welding heads cannot weld products and are needed to be adjusted during product machining is solved through the rotary workbench, and the problem of automatic replacement of the welding heads of the welding machine when welding with different dimensional requirements is performed on the same product is solved through the automatic die change mechanism, so that automatic production of the welding machine is achieved, and the production efficiency is greatly improved.
Description
Technical field
The present invention relates to a kind of four ultrasonic welding machines, relate generally to the bonding machine technical field.
Background technology
When bonding machine welded product, when the shape of product of required welding is irregular, general bonding machine plumb joint is can not be fast continuous came product is welded, and welded after often needing to adjust the position of plumb joint again; When identical product was carried out the welding of different size requirement, general bonding machine plumb joint can only be by manually adorning the plumb joint that changes different size; When running into the problem of different size different distance, add man-hour for such product, often need manually to adjust and locate; need to shut down again and adjust; so just reduce production efficiency greatly, also increased working strength of workers, be unfavorable for the automation of producing.
Summary of the invention
Technical problem at above-mentioned existence the objective of the invention is: proposed a kind of four ultrasonic welding machines can regulating welding position, welding distance and can change plumb joint automatically.
Technical solution of the present invention is achieved in that a kind of four ultrasonic welding machines, comprises frame, and described upper rack is provided with the X-axis slide rail; Described X-axis slide rail is provided with two along its Y-axis manipulator that moves; Described Y-axis manipulator is provided with the Z axle welding unit that can vertically stretch; Described frame bottom is equipped with rotary table; Described rotary table one side is provided with two groups of automatic die changing mechanisms; Described rotary table is provided with the fetal membrane for fixed product.
Preferably, described Z axle welding unit comprises servomotor, screw mandrel, unit slide block, and described servomotor drives the screw mandrel rotation makes the unit slide block move up and down along screw mandrel; On the described unit slide block ultrasonic wave cylinder and guide plate are arranged fixedly; Described ultrasonic wave cylinder piston end is connected with sends out shake device holder; Described shake device holder can move up and down along guide plate; On described the shake device holder ultrasonic bonding head is installed.
Preferably, described automatic die changing mechanism comprises base, gripper shoe, and four angles of described base upper surface are provided with the linear bearing of downward extension; Described gripper shoe lower surface is fixed in the linear bearing by four guide pillars; Described gripper shoe is provided with three holder holes; Be separately installed with die change weldering chamber holder in the described holder hole; Be provided with plumb joint in the holder of described die change weldering chamber; Holder top, described die change weldering chamber is provided with the die change claw; Described die change claw is connected with the die change cylinder; Described die change cylinder is installed on the cylinder holder; Described cylinder holder is arranged on the gripper shoe.
Preferably, described rotary table comprises deck plate, rotating servo motor, and described rotating servo motor is fixedly mounted on the motor fixing seat; Described motor fixing seat is provided with the limit axial organ that matches with rotating servo motor one end; The described limit axial organ other end is fixedly connected with rotating shaft; Be installed with a plurality of deck plate contiguous blocks by key pin on the described rotating shaft; The described rotating shaft other end is installed in the rotating shaft holder; Described rotating shaft holder is provided with sensor block and sense switch.
Because the utilization of technique scheme, the present invention compared with prior art has following advantage:
A kind of four ultrasonic welding machines of the present invention; cooperation movement by X-axis slide rail, Y-axis manipulator, Z axle welding unit comes product is moved welding; solve by rotary table product is added man-hour; run into plumb joint and can not weld the problem that needs adjustment to product; solve when identical product carried out the welding of different size requirement by automatic die changing mechanism; the automatic replacing of bonding machine plumb joint; realize the automated production of bonding machine by the way, improved production efficiency greatly.
Description of drawings
Below in conjunction with accompanying drawing technical solution of the present invention is described further:
Accompanying drawing 1 is the structural representation of a kind of four ultrasonic welding machines of the present invention;
Accompanying drawing 2 is the structural representation of the Z axle welding unit of a kind of four ultrasonic welding machines of the present invention;
Accompanying drawing 3 is the structural representation of the automatic die changing mechanism of a kind of four ultrasonic welding machines of the present invention;
Accompanying drawing 4 is the structural representation of the rotary table of a kind of four ultrasonic welding machines of the present invention;
Wherein: 1, frame; 2, X-axis slide rail; 3, Y-axis manipulator; 4, Z axle welding unit; 5, rotary table; 6, automatic die changing mechanism; 7, fetal membrane; 8, servomotor; 9, screw mandrel; 10, unit slide block; 11, ultrasonic wave cylinder; 12, guide plate; 13, send out shake tube holder; 14, ultrasonic bonding head; 15, base; 16, gripper shoe; 17, linear bearing; 18, guide pillar; 19, holder hole; 20, die change weldering chamber holder; 21, plumb joint; 22, die change claw; 23, die change cylinder; 24, cylinder holder; 25, deck plate; 26, rotating servo motor; 27, motor fixing seat; 28, limit axial organ; 29, rotating shaft; 30, key pin; 31, deck plate contiguous block; 32, rotating shaft holder; 33, sensor block; 34, sense switch.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is described.
Accompanying drawing 1 is a kind of four ultrasonic welding machines of the present invention, comprise frame 1, frame 1 top is provided with X-axis slide rail 2, X-axis slide rail 2 is provided with two along its Y-axis manipulator 3 that moves, Y-axis manipulator 3 is provided with the Z axle welding unit 4 that can vertically stretch, and the cooperation movement by X-axis slide rail 2, Y-axis manipulator 3, Z axle welding unit 4 comes product is carried out omnibearing mobile welding; Described frame 1 bottom is equipped with rotary table 5, and rotary table 5 solves product is added man-hour, runs into plumb joint and can not weld the problem that needs adjustment to product; Described rotary table 5 one sides are provided with two groups of automatic die changing mechanisms 6, solve when identical product carried out the welding of different size requirement the automatic replacing of bonding machine plumb joint; Described rotary table 5 is provided with the fetal membrane 7 for fixed product, places processed product.
Accompanying drawing 3 is the automatic die changing mechanism of a kind of four ultrasonic welding machines of the present invention, comprises base 15, gripper shoe 16, and the linear bearing 17 that four angles of described base 15 upper surfaces are provided with downward extension plays the fixedly effect of guide pillar 18; Described gripper shoe 16 lower surfaces are fixed in the linear bearing 17 by four guide pillars 18; Described gripper shoe 16 is provided with three holder holes 19, is used for placing die change weldering chamber holder 20; Be separately installed with die change weldering chamber holder 20 in the described holder hole 19; Be provided with plumb joint 21 in the described die change weldering chamber holder 20; Described die change weldering holder 20 tops, chamber are provided with die change claw 22; Described die change claw 22 is connected with die change cylinder 23; Described die change cylinder 23 is installed on the cylinder holder 24; Described cylinder holder 24 is arranged on the gripper shoe 16; By being installed in gripper shoe 16, die change weldering chamber holder 20 places plumb joint 21; when needs are changed plumb joint 21; welding unit moves to automatic die changing mechanism top; original plumb joint drops in the die change weldering chamber holder 20; shifting die change claw 22 onto by die change cylinder 23 then moves; after plumb joint 21 is fixing; welding unit moves up; plumb joint 21 and welding unit are broken away from; welding unit moves to plumb joint 21 tops that need again; automatically descending installs and fixes, and shifts out at last to begin to carry out welding operation.
Accompanying drawing 4 is the rotary table of a kind of four ultrasonic welding machines of the present invention, comprises deck plate 25, rotating servo motor 26, and described rotating servo motor 26 is fixedly mounted on the motor fixing seat 27, is used for the limit axial organ 28 that control matches and installs; Axial organ 28 other ends in limit are fixedly connected with rotating shaft 29, and rotating shaft 29 rotates drive limit axial organ 28 by rotating servo motor 26 and rotates; Be installed with a plurality of deck plate contiguous blocks 31 by key pin 30 on the described rotating shaft 29, erecting bed panel 25 on the deck plate contiguous block 31; Described rotating shaft 29 other ends are installed in the rotating shaft holder 32, by the rotating shaft holder 32 at two ends, rotating shaft 29 can be rotated in rotating shaft holder 32 drive deck plate 25; Described rotating shaft holder 32 is provided with sensor block 33 and sense switch 34, accept the position of product on the deck plate 25 by sensor block 33, adjust, sense switch 34 is received signal when product is adjusted to the right place, rotating servo motor 26 stops, and plumb joint continues product is welded.
The present invention program comes product is moved welding by the cooperation movement of above-mentioned X-axis slide rail 2, Y-axis manipulator 3, Z axle welding unit 4; solve by rotary table 5 product is added man-hour; run into plumb joint and can not weld the problem that needs adjustment to product; solve when identical product carried out the welding of different size requirement by automatic die changing mechanism 6; the automatic replacing of bonding machine plumb joint; realize the automated production of bonding machine by the way, improved production efficiency greatly.
Above-described embodiment only is explanation technical conceive of the present invention and characteristics; its purpose is to allow the personage that is familiar with this technology can understand content of the present invention and is implemented; can not limit protection scope of the present invention with this; all equivalences that spirit essence is done according to the present invention change or modify, and all should be encompassed in protection scope of the present invention.
Claims (4)
1. four ultrasonic welding machines comprise frame, and it is characterized in that: described upper rack is provided with the X-axis slide rail; Described X-axis slide rail is provided with two along its Y-axis manipulator that moves; Described Y-axis manipulator is provided with the Z axle welding unit that can vertically stretch; Described frame bottom is equipped with rotary table; Described rotary table one side is provided with two groups of automatic die changing mechanisms; Described rotary table is provided with the fetal membrane for fixed product.
2. a kind of four ultrasonic welding machines as claimed in claim 1, it is characterized in that: described Z axle welding unit comprises servomotor, screw mandrel, unit slide block, described servomotor drives screw mandrel and rotates the unit slide block is moved up and down along screw mandrel; On the described unit slide block ultrasonic wave cylinder and guide plate are arranged fixedly; Described ultrasonic wave cylinder piston end is connected with sends out shake device holder; Described shake device holder can move up and down along guide plate; On described the shake device holder ultrasonic bonding head is installed.
3. a kind of four ultrasonic welding machines as claimed in claim 1, it is characterized in that: described automatic die changing mechanism comprises base, gripper shoe, four angles of described base upper surface are provided with the linear bearing of downward extension; Described gripper shoe lower surface is fixed in the linear bearing by four guide pillars; Described gripper shoe is provided with three holder holes; Be separately installed with die change weldering chamber holder in the described holder hole; Be provided with plumb joint in the holder of described die change weldering chamber; Holder top, described die change weldering chamber is provided with the die change claw; Described die change claw is connected with the die change cylinder; Described die change cylinder is installed on the cylinder holder; Described cylinder holder is arranged on the gripper shoe.
4. a kind of four ultrasonic welding machines as claimed in claim 1, it is characterized in that: described rotary table comprises deck plate, rotating servo motor, described rotating servo motor is fixedly mounted on the motor fixing seat; Described motor fixing seat is provided with the limit axial organ that matches with rotating servo motor one end; The described limit axial organ other end is fixedly connected with rotating shaft; Be installed with a plurality of deck plate contiguous blocks by key pin on the described rotating shaft; The described rotating shaft other end is installed in the rotating shaft holder; Described rotating shaft holder is provided with sensor block and sense switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013102222810A CN103317224A (en) | 2013-06-06 | 2013-06-06 | Four-axis ultrasonic welding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013102222810A CN103317224A (en) | 2013-06-06 | 2013-06-06 | Four-axis ultrasonic welding machine |
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| CN103317224A true CN103317224A (en) | 2013-09-25 |
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| CN2013102222810A Pending CN103317224A (en) | 2013-06-06 | 2013-06-06 | Four-axis ultrasonic welding machine |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104029383A (en) * | 2014-05-30 | 2014-09-10 | 惠州市进科机械有限公司 | Full-automatic revolving welder for instrument panel door planks |
| CN104551395A (en) * | 2013-10-24 | 2015-04-29 | 北京龙源开关设备有限责任公司 | Frame-type welding equipment |
| CN105172129A (en) * | 2015-09-16 | 2015-12-23 | 广东顺德华焯机械科技有限公司 | Two-sided plastic laser welding machine |
| CN107825021A (en) * | 2017-11-20 | 2018-03-23 | 苏州凯尔博精密机械有限公司 | A kind of robot bonding machine for intelligent transport welding production line |
| CN107824954A (en) * | 2017-11-20 | 2018-03-23 | 苏州凯尔博精密机械有限公司 | A kind of welding module for intelligent transport welding production line |
| CN108327298A (en) * | 2018-04-29 | 2018-07-27 | 芜湖新宝超声波设备有限公司 | A kind of automotive trim panel ultrasonic bonding assembly line puts part station |
| CN108941878A (en) * | 2018-08-01 | 2018-12-07 | 苏州凯尔博精密机械有限公司 | A kind of four axis ultrasonic welding machines |
| CN109175839A (en) * | 2018-11-21 | 2019-01-11 | 苏州仓江行电子科技有限公司 | A kind of energy-efficient diversification automatic welding device and control system |
| CN110732773A (en) * | 2018-07-18 | 2020-01-31 | 大连交通大学 | Laser welding system containing ultrasonic online detection device and laser welding method |
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| CN201371318Y (en) * | 2009-03-09 | 2009-12-30 | 深圳市大族激光科技股份有限公司 | Rotary clamping device |
| TW201043368A (en) * | 2009-06-03 | 2010-12-16 | Contrel Technology Co Ltd | Ultrasonic roll welding machine |
| CN201712179U (en) * | 2010-05-12 | 2011-01-19 | 上海晨凤实业发展有限公司 | Ultrasonic plastic welding machine |
| CN201913809U (en) * | 2010-12-24 | 2011-08-03 | 东莞市长江超声波机有限公司 | Stable universal moving mechanism of ultrasonic welding head |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104551395A (en) * | 2013-10-24 | 2015-04-29 | 北京龙源开关设备有限责任公司 | Frame-type welding equipment |
| CN104029383A (en) * | 2014-05-30 | 2014-09-10 | 惠州市进科机械有限公司 | Full-automatic revolving welder for instrument panel door planks |
| CN104029383B (en) * | 2014-05-30 | 2016-08-17 | 惠州市进科机械有限公司 | A kind of instrument board door-plate full automatic rotary type bonding machine |
| CN105172129A (en) * | 2015-09-16 | 2015-12-23 | 广东顺德华焯机械科技有限公司 | Two-sided plastic laser welding machine |
| CN107825021A (en) * | 2017-11-20 | 2018-03-23 | 苏州凯尔博精密机械有限公司 | A kind of robot bonding machine for intelligent transport welding production line |
| CN107824954A (en) * | 2017-11-20 | 2018-03-23 | 苏州凯尔博精密机械有限公司 | A kind of welding module for intelligent transport welding production line |
| CN108327298A (en) * | 2018-04-29 | 2018-07-27 | 芜湖新宝超声波设备有限公司 | A kind of automotive trim panel ultrasonic bonding assembly line puts part station |
| CN110732773A (en) * | 2018-07-18 | 2020-01-31 | 大连交通大学 | Laser welding system containing ultrasonic online detection device and laser welding method |
| CN108941878A (en) * | 2018-08-01 | 2018-12-07 | 苏州凯尔博精密机械有限公司 | A kind of four axis ultrasonic welding machines |
| CN109175839A (en) * | 2018-11-21 | 2019-01-11 | 苏州仓江行电子科技有限公司 | A kind of energy-efficient diversification automatic welding device and control system |
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Application publication date: 20130925 |
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