CN103276503B - Weaving process of military fiberglass fabric - Google Patents
Weaving process of military fiberglass fabric Download PDFInfo
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- CN103276503B CN103276503B CN201210554120.7A CN201210554120A CN103276503B CN 103276503 B CN103276503 B CN 103276503B CN 201210554120 A CN201210554120 A CN 201210554120A CN 103276503 B CN103276503 B CN 103276503B
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Abstract
The invention relates to a weaving process of military fiberglass fabric. The weaving process mainly comprises the procedures of warping, drawing-in and weaving and is characterized in that according to the warping procedure, an SHGA 215C high-speed sectional warping machine is adopted, at first yarn is fed, the yarn guide distance is 250-350mm, lease is carried out on the initial positions, warping is started, the speed is controlled to be 100-150m/min, the tension is controlled to be 50CN, pair twisting is carried out automatically after each piece is warped, a shaft is reversed after all the initial parts are warped, the speed is controlled to be 50-100m/min, and the tension is controlled to be 0.1-0.4MPa; according to the weaving procedure, a no-hook weaving machine flying freely is used, the speed of the weaving machine is controlled to be 130-250r/min, the yarn guide friction coefficient is 0.4-0.5, the warp tension is controlled to be 50-100kg, and the weft yarn tension is controlled to be 50-200CN. The weaving process has the advantages that a few key points in the weaving process are improved so that weaving can be carried out smoothly, and final manufactured products has stronger strength and better temperature-resistant performance than traditional high silicon dioxide products.
Description
Technical field
The present invention relates to a kind of weaving process, particularly a kind of weaving process of military glass fabric.
Background technology
Resurrection glass fibre is a kind of special glass fibre, and traditional high silica fiber is made up of sodium borosilicate ternary system, forms through pickling, sintering.Because silicone content is high, there is excellent heat-resisting quantity, low bulk, high resistance and high-durability, can be used as ablation resistant material and high-temperature-resistant filtering material.
At present, high silica fiber has sodium borosilicate ternary system and sodium silicate binary system two kinds of manufacture methods.Binary system due to composition special, fiber surface state is unstable, and weaving process needs to carry out technology and equipment reformation for binary system fiber feature.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of weaving process of military glass fabric.
For solving the problems of the technologies described above, technical scheme of the present invention is: a kind of military glass fabric weaving process, mainly comprise warping, pass and weaving process, its innovative point is: described warping process: adopt SHGA215C high-speed sectional warping machine, first yarn is gone up, Yarn guide distance 250-350mm, leasing is carried out to after start bit, start warping, speeds control is at 100-150m/min, and tension force controls at 50CN, the whole complete automatic pair twist of every bar, beaming after whole complete size part, speeds control is at 50-100m/min, and tension force controls at 0.1-0.4MPa.
Described weaving process: use the non guide hook loom freely circled in the air, the loom speed of a motor vehicle is at 130 ~ 250r/min; Guide coefficient of friction is 0.4-0.5, and warp tension control is at 50-100KG, and weft tension controls at 50-200CN.
In order to realize above-mentioned technique, warping process have employed and instead of traditional aluminium oxide porcelain piece to little, the anlistatig titanium oxide porcelain piece of glass fibre coefficient of friction, decrease the friction to glass fibre, the lousiness decreased in porcelain piece gathers, reduce warping end breakage rate, decrease fabric appearance fault, improve weaving efficiency; Loom designs technological parameter, weft tension is changed minimum, drops to minimum, have employed the non guide hook freely circled in the air and walk sword system, decrease the friction to glass fibre in opening process, decrease through yarn damage the damage of weft yarn; Weft tension controls to adopt electromagnet damping tension device, and use rolling friction to instead of sliding friction, guide radius of curvature increases simultaneously, decreases the damage to fiber.The loom speed of a motor vehicle is at 130 ~ 310r/min; Warp tension 30 ~ 100N.
The invention has the advantages that: the ternary system different from the past due to binary height silica yarn performance and the high silica yarn of multicomponent system, its surface state is very easy to change, wear no resistance, easily cause wool yarn, affect and wovenly normally to carry out, the present invention transforms the several key points in weaving, thus makes to weave and can carry out smoothly, and obtained final finished has the brute force higher than tradition high silica product and better heat resistance.
The advantage of use when weaving of this technique: one, use little, the anlistatig titanium oxide porcelain piece of glass fibre coefficient of friction, decrease the friction to glass fibre, the lousiness decreased in porcelain piece gathers, and reduces end breakage rate; Two, eliminate and lead hook, decrease the friction to glass fibre in opening process, decrease fibre damage; Three, adopt low-tension to weave, decrease the strength damage of fiber; Four, tension force controls to use rolling friction, and guide radius of curvature increases simultaneously, decreases the damage to fiber.Reduce cracked ends from four aspects above, weaving process is completed smoothly.
Accompanying drawing explanation
Fig. 1 is High Speed Rapier Loom structural representation of the present invention.
Fig. 2 is high silica fabric organization chart.
Detailed description of the invention
In order to realize the present embodiment, the non guide hook loom freely circled in the air of the SHGA215C high-speed sectional warping machine in the present embodiment in warping process and weaving process---WL450-2500mm High Speed Rapier Loom improves and forms.
The improvement of the SHGA215C high-speed sectional warping machine in warping process: mainly carried out the replacement of material to guide porcelain piece, employs little, the anlistatig titanium oxide porcelain piece with glass fibre coefficient of friction and instead of traditional aluminium oxide porcelain piece, decrease lousiness.Control between 0.4-0.5 by transformation yarn guide member and glass fibre coefficient of friction, antistatic coefficient controls between 0.5-0.6.
After transformation, the use of SHGA215C high-speed sectional warping machine is identical with open occupation mode.As shown in Figure 1, the arrangement of WL450-2500mm High Speed Rapier Loom is: in frame, set gradually the back rest 1, warp stop frame 4, heald frame 5, reed 6 and brest beams from back to front, and electromagnetic damping tensioner is reequiped on original weft accumulator, rolling friction is used to instead of sliding friction, guide radius of curvature increases simultaneously, decreases the damage to fiber.The loom speed of a motor vehicle is at 130 ~ 310r/min; Warp tension 30 ~ 100N.
Embodiment 1
On the above-described equipment, weaving of (providing fiberglass product specification) fiberglass products is carried out by following processing step:
A, by and the yarn of BC33*2*3 specification after twisting with the fingers carries out warping: first go up yarn, Yarn guide distance 350mm, leasing is carried out to after start bit, start warping, speeds control is at 100m/min, and tension force controls at 50CN, the whole complete automatic pair twist of every bar, beaming after whole complete size part, speeds control is at 100m/min, and tension force controls at 0.4MPa;
B, to pass: by the yarn in warp beam successively through heald, parking sheet and reed;
C, to weave: use the non guide hook loom freely circled in the air, the loom speed of a motor vehicle is at 150r/min; Guide coefficient of friction is 0.4, and warp tension control is at 100KG, and weft tension controls at 200CN.Weave after upper axle debugging is normal;
D, formation resurrection glass fibre grey cloth, its grey cloth as shown in Figure 2.
Detect:
Grey cloth intensity reaches 0.5N/TEX, improves 25% than existing ternary component.
Embodiment 2
A, by and the yarn of (BC33*2*4) specification after twisting with the fingers carries out warping: (first go up yarn, Yarn guide distance 350mm, leasing is carried out to after start bit, start warping, speeds control is at 150m/min, and tension force controls at 60CN, the whole complete automatic pair twist of every bar, beaming after whole complete size part, speeds control is at 100m/min, and tension force controls at 0.4MPa.);
B, to pass: (by the yarn in warp beam successively through heald, parking sheet and reed);
C, to weave: (upper axle debugging normal after weave, speed 180, tension force 90);
D, formation high silica glass cloth, its grey cloth as shown in Figure 2.
Concrete steps are with reference to embodiment 1.
Detect:
Grey cloth intensity reaches 0.48N/TEX, improves 20% than existing ternary component.
Claims (1)
1. a weaving process for military glass fabric, mainly comprises warping, passes and weaving process, it is characterized in that: described warping process: adopt SHGA215C high-speed sectional warping machine, first yarn is gone up, Yarn guide distance 250-350mm, carries out leasing to after start bit, starts warping, speeds control is at 100-150m/min, tension force controls at 50CN, the whole complete automatic pair twist of every bar, beaming after whole complete size part, speeds control is at 50-100m/min, and tension force controls at 0.1-0.4MPa; Described weaving process: use the non guide hook loom freely circled in the air, the loom speed of a motor vehicle is at 130 ~ 250r/min; Guide coefficient of friction is 0.4-0.5, and warp tension control is at 50-100kg, and weft tension controls at 50-200CN.
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CN201210554120.7A CN103276503B (en) | 2012-12-19 | 2012-12-19 | Weaving process of military fiberglass fabric |
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CN201210554120.7A CN103276503B (en) | 2012-12-19 | 2012-12-19 | Weaving process of military fiberglass fabric |
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CN103276503A CN103276503A (en) | 2013-09-04 |
CN103276503B true CN103276503B (en) | 2014-12-31 |
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Families Citing this family (1)
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CN103541120A (en) * | 2013-09-10 | 2014-01-29 | 陕西华特新材料股份有限公司 | Method for weaving glass fiber screen cloth with density of 16 strands every 25 millimeters |
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CN101748546A (en) * | 2010-01-07 | 2010-06-23 | 黄新春 | Glass fiber weaving process and special equipment thereof |
CN101880931A (en) * | 2010-06-25 | 2010-11-10 | 巨石攀登电子基材有限公司 | Double-warp glass fiber cloth and preparation method thereof |
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JPH0247332A (en) * | 1988-08-08 | 1990-02-16 | Asahi Shiyueebell Kk | Glass cloth for resin impregnated sheet and production thereof |
JPH08246292A (en) * | 1995-03-10 | 1996-09-24 | Asahi Shiyueebell Kk | Woven glass fiber fabric and its production |
JP2007162171A (en) * | 2005-12-15 | 2007-06-28 | Nippon Electric Glass Co Ltd | Glass yarn package, method for producing the same and glass cloth |
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CN101748546A (en) * | 2010-01-07 | 2010-06-23 | 黄新春 | Glass fiber weaving process and special equipment thereof |
CN101880931A (en) * | 2010-06-25 | 2010-11-10 | 巨石攀登电子基材有限公司 | Double-warp glass fiber cloth and preparation method thereof |
CN202193914U (en) * | 2011-08-31 | 2012-04-18 | 浙江成如旦新能源科技有限公司 | Glass fiber woven unidirectional cloth |
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