CN101033570A - Method of producing full-cotton elasticity non-ironing face fabric - Google Patents
Method of producing full-cotton elasticity non-ironing face fabric Download PDFInfo
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- CN101033570A CN101033570A CN200610049836.6A CN200610049836A CN101033570A CN 101033570 A CN101033570 A CN 101033570A CN 200610049836 A CN200610049836 A CN 200610049836A CN 101033570 A CN101033570 A CN 101033570A
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Abstract
This invention discloses a production mehod for a cotton spring permanent press cloth including the following steps: 1, spinning, 2, dyeing, 3, weaving, 4, permanent press arrangement including blank check, preparing for cloth, singeing, quiting slurry, sheening with liquid ammonia, finalizing the design through resin, stacking, washing, finalizing the design and pre-contract characterizing in applying two cotton yarns to wrap one spring silk to process spring core-wrapped yarn, which solves the problem of mightness of cotton core-wrapped yarn and increases the strength of the yarn.
Description
Technical field
The present invention relates to a kind of production method of cotton fabric, especially relate to a kind of production method of full-cotton elasticity non-ironing face fabric.
Background technology
The full-cotton elasticity lining has the characteristics soft, that hygroscopicity is high, comfortable and easy to wear, and the existence of elastic filament has simultaneously increased the extension property of lining, improves the elasticity of lining, is more prone to when the full-cotton elasticity lining is worn stretch, and wears more comfortable; But cotton fiber exists, and wrinkle resistance is poor, easily deformation, shortcoming that washing shrinkage is big, and the deformation nature difference of elastic filament and extension property can aggravate this deficiency, thereby make the full-cotton elasticity lining in washing process, be more prone to produce deformation, influence the appearance effect of ready-made clothes.In order to overcome the wrinkle resistance of lining, the best way is that the full-cotton elasticity lining is carried out non-ironing processing.But can't solve this difficult problem in industry at present always, this at first is big at the spinning process strength loss because be used for the full-cotton elasticity cladded yarn of full-cotton elasticity lining, the finished product yarn strength is than the cotton fiber of equal fineness powerful low about 10% ~ 20%, even more, and fall bigger in the production process by force than equal cotton fiber; Next is that cotton fiber powerful meeting in non-ironing processing procedure descends about 40%, falls by force under the situation this, and the full-cotton elasticity lining that normal all cotton stretch yarn is made into all can't bear.
Summary of the invention
Technical problem to be solved by this invention provides a kind of production method that meets the full-cotton elasticity non-ironing face fabric of cotton non-ironing face fabric standard.
The present invention solves the problems of the technologies described above the technical scheme that is adopted: a kind of production method of full-cotton elasticity non-ironing face fabric, comprise following production process: (1) spinning, (2) yarn dyeing, (3) weave, (4) noniron finish, described noniron finish production process comprises base inspection, is equipped with cloth, singes, destarch, liquid ammonia mercerization, the resin of finalizing the design, bank up, wash, typing and preshrunk, in described spinning process, adopt the method for 1 elastic filament of 2 cotton yarns parcels to process elastic force composite yarn.
The concrete processing method of described elastic force composite yarn is: two cotton yarn yarns are fed from rear roller by the twoport horn mouth that separates that spaces, the released state that keeps two cotton yarn yarns at draw zone, twisted respectively at two cotton yarn yarns of twist triangle zone, the core silk of elastic force long filament is fed from front roller through godet roller by godet roller, one cover draft gear is set at the front roller place, be combined to form drafter with godet roller, the core silk of elastic force long filament is controlled drawing-off amount by drafter with positive manner from front roller feeding back, at convergent point, form elastic force composite yarn at the core silk of front roller nip " V " type district elastic force long filament and two cotton yarn yarn twisteds.
Spaces at two cotton yarn yarns of draw zone is 4-8mm, and the silk core of elastic force long filament is positioned at the centre of two cotton yarn yarns.
The core silk of elastic force long filament gives the fixing drafting multiple of core silk of elastic force long filament by the speed difference of drafter and front roller under described godet roller and draft gear control.
The drafting multiple of the silk core of elastic force long filament is 3.8 ~ 4.5.
Described desizing adopts the biology enzyme desizing, technological process for roll enzyme, deposit, decatize, washing, oven dry, described condition of rolling enzyme is: 20 ~ 80 ℃ of biology enzyme working solution 1 ~ 5g/l, PH=4.5 ~ 10, temperature; Storage condition is: 40 ~ 100 ℃ of temperature, time 60 ~ 300min; The decatize condition is: 102 ~ 110 ℃ of temperature, time 2 ~ 10min.
The working solution pH value 1.0 ~ 1.5 of described molding resin technology, bake out temperature are 60 ~ 120 ℃.
The time of banking up of the described operation of banking up is 20 ~ 28 hours.
Compared with prior art, the invention has the advantages that from the intensity of improving elastic force composite yarn and set about, two cotton yarns and a core silk are spinned elastic force composite yarn, solved the yarn strength problem of full-cotton elasticity cladded yarn, improved the intensity of elastic force composite yarn greatly, thereby made that the full-cotton elasticity lining that uses this full-cotton elasticity cladded yarn to be made into is carried out the resin noniron finish becomes possibility; Spaces at two cotton yarns of draw zone is 4-8mm, and the silk core of elastic force long filament is aligned in the middle of two cotton yarns, and the performance of Fang Zhi elastic force composite yarn is best in this case; The biology enzyme desizing can reduce in the arrangement process strength damage to fiber, and reduces the pollution to environment; And liquid ammonia mercerization arrangement can improve the brute force of fiber, increases the plentiful soft hand feeling of lining and guarantees the non-ironing effect of lining.
The full-cotton elasticity non-ironing face fabric of producing by method of the present invention can reach 3.5 grades through 5 wash water outward appearances under the method for testing of AATCC 124, reached the non-ironing standard of generally acknowledging; The full-cotton elasticity cladded yarn of spinning has solved cladded yarn brute force and outward appearance yarn defect problem effectively, and the yarn core silk covered effect of spinning is good, and filoplume is few, and anti-wear performance is good, the yarn quality height.
The textile elasticity non-ironing face fabric of process method processing of the present invention can reach the standard of non-ironing product fully, and its physical and chemical index is not less than following standard:
Outward appearance: under AATCC 124 method of testings, can be stabilized in more than 3.5 grades through 5 appearance af hand washes;
Tensile strength: greater than 25LBS (Unite States Standard ASTM D5034 method) or 17.5KG (Nippon Standard JIS L1096 (5cm)) or 176N (standard GB 3923 methods);
Tearing brute force: greater than 1.5LBS (Unite States Standard ASTM D1424 method) or 700g (Nippon Standard JIS L1096 method);
Washing shrinkage: reach 0-3% (Unite States Standard AATCC 135IVA method);
The suture slippage: greater than 18LBS (Unite States Standard ASTM D434 method) or＜3mm (Nippon Standard JIS L1096METHOD B);
Content of formaldehyde: less than 300PPM (Unite States Standard AATCC 112 methods) or less than 75PPM (Nippon Standard JISL 1041 methods) or less than 75PPM (national standard).
Description of drawings
Simple and easy schematic diagram when Fig. 1 processes elastic force composite yarn for the present invention with process equipment.
The specific embodiment
Embodiment describes in further detail the present invention below in conjunction with accompanying drawing.
Embodiment one: a kind of production method of full-cotton elasticity non-ironing face fabric, comprise following production process: (1) spinning, comprise blowing, comb and parallel cotton fibers prior to spinning, give also, bar and volume, combing, the end also, the rove preceding working procedure, then with two cotton yarn yarns 1 by space for the twoport horn mouth 2 of 4mm from rear roller 3 feedings, the released state that keeps two cotton yarn yarns 1 at draw zone 4, twisted respectively at two cotton yarn yarns 1 of twist triangle zone, the core silk 6 of elastic force long filament is fed from front roller 5 through godet roller 8 by godet roller 7, one cover draft gear (not shown) is set at front roller 5 places, be combined to form drafter with godet roller 7, the core silk 6 of elastic force long filament is from front roller 5 feedings, silk core 6 is positioned at the middle of two cotton yarn yarns 1, speed difference by drafter and front roller 5 gives the drafting multiple of 6 one 3.8 of core silks then, at the core silk 6 of front roller 5 jaws " V " type district elastic force long filament and two cotton yarn yarn 1 twisteds at convergent point, to under the effect of spinning twisting power, twist once more after converging, the twist is transmitted from bottom to up until front roller gripping place, two single thread above the convergent point twist with the fingers to below direction of strand lay identical, but few many down on the twist, form elastic force composite yarn 9;
(2) yarn dyeing: comprise loose yarn, pre-treatment, loose yarn, dye, soap, fixation, cross soft winder;
(3) weave: comprise warping, sizing, wear palm fibre, plug in reed and last machine;
(4) noniron finish, noniron finish production process comprise the base inspection, are equipped with cloth, singe, and adopt the destarch of biology enzyme desizing then, technological process for roll enzyme, deposit, decatize, washing, oven dry, the condition of rolling enzyme is: biology enzyme working solution 1g/L, PH=4.5,20 ℃ of temperature; Storage condition is: 40 ℃ of temperature, time 300min; The decatize condition is: 102 ℃ of temperature, time 10min; Carrying out liquid ammonia mercerization again and handle, is 1.0 at the working solution pH value then, and bake out temperature is the resin of finalizing the design under 120 ℃ the condition, banks up 20 hours after operations such as washing, typing and preshrunk can be finished.
Embodiment two: a kind of production method of full-cotton elasticity non-ironing face fabric, comprise following production process: (1) spinning, comprise blowing, comb and parallel cotton fibers prior to spinning, give also, bar and volume, combing, the end also, the rove preceding working procedure, then with two cotton yarn yarns 1 by space for the twoport horn mouth 2 of 6mm from rear roller 3 feedings, the released state that keeps two cotton yarn yarns 1 at draw zone 4, twisted respectively at two cotton yarn yarns 1 of twist triangle zone, the core silk 6 of elastic force long filament is fed from front roller 5 through godet roller 8 by godet roller 7, one cover draft gear (not shown) is set at front roller 5 places, be combined to form drafter with godet roller 7, the core silk 6 of elastic force long filament is from front roller 5 feedings, silk core 6 is positioned at the middle of two cotton yarn yarns 1, speed difference by drafter and front roller 5 gives the drafting multiple of 6 one 4.2 of core silks then, at the core silk 6 of front roller 5 jaws " V " type district elastic force long filament and two cotton yarn yarn 1 twisteds at convergent point, to under the effect of spinning twisting power, twist once more after converging, the twist is transmitted from bottom to up until front roller gripping place, two single thread above the convergent point twist with the fingers to below direction of strand lay identical, but few many down on the twist, form elastic force composite yarn 9;
(2) yarn dyeing: comprise loose yarn, pre-treatment, loose yarn, dye, soap, fixation, cross soft winder;
(3) weave: comprise warping, sizing, wear palm fibre, plug in reed and last machine;
(4) noniron finish, noniron finish production process comprise the base inspection, are equipped with cloth, singe, and adopt the destarch of biology enzyme desizing then, technological process for roll enzyme, deposit, decatize, washing, oven dry, the condition of rolling enzyme is: biology enzyme working solution 3g/L, PH=7.5,50 ℃ of temperature; Storage condition is: 70 ℃ of temperature, time 180min; The decatize condition is: 106 ℃ of temperature, time 6min; Carrying out liquid ammonia mercerization again and handle, is 1.2 at the working solution pH value then, and bake out temperature is the resin of finalizing the design under 90 ℃ the condition, banks up 24 hours after operations such as washing, typing and preshrunk can be finished.
Embodiment three: a kind of production method of full-cotton elasticity non-ironing face fabric, comprise following production process: (1) spinning, comprise blowing, comb and parallel cotton fibers prior to spinning, give also, bar and volume, combing, the end also, the rove preceding working procedure, then with two cotton yarn yarns 1 by space for the twoport horn mouth 2 of 8mm from rear roller 3 feedings, the released state that keeps two cotton yarn yarns 1 at draw zone 4, twisted respectively at two cotton yarn yarns 1 of twist triangle zone, the core silk 6 of elastic force long filament is fed from front roller 5 through godet roller 8 by godet roller 7, one cover draft gear (not shown) is set at front roller 5 places, be combined to form drafter with godet roller 7, the core silk 6 of elastic force long filament is from front roller 5 feedings, silk core 6 is positioned at the middle of two cotton yarn yarns 1, speed difference by drafter and front roller 5 gives the drafting multiple of 6 one 4.5 of core silks then, at the core silk 6 of front roller 5 jaws " V " type district elastic force long filament and two cotton yarn yarn 1 twisteds at convergent point, to under the effect of spinning twisting power, twist once more after converging, the twist is transmitted from bottom to up until front roller gripping place, two single thread above the convergent point twist with the fingers to below direction of strand lay identical, but few many down on the twist, form elastic force composite yarn 9;
(2) yarn dyeing: comprise loose yarn, pre-treatment, loose yarn, dye, soap, fixation, cross soft winder;
(3) weave: comprise warping, sizing, wear palm fibre, plug in reed and last machine;
(4) noniron finish, noniron finish production process comprise the base inspection, are equipped with cloth, singe, and adopt the destarch of biology enzyme desizing then, technological process for roll enzyme, deposit, decatize, washing, oven dry, the condition of rolling enzyme is: biology enzyme working solution 5g/L, PH=10,80 ℃ of temperature; Storage condition is: 100 ℃ of temperature, time 60min; The decatize condition is: 110 ℃ of temperature, time 2min; Carrying out liquid ammonia mercerization again and handle, is 1.5 at the working solution pH value then, and bake out temperature is the resin of finalizing the design under 60 ℃ the condition, banks up 28 hours after operations such as washing, typing and preshrunk can be finished.
Claims (8)
1, a kind of production method of full-cotton elasticity non-ironing face fabric, comprise following production process: (1) spinning, (2) yarn dyeing, (3) weave, (4) noniron finish, described noniron finish production process comprises base inspection, is equipped with cloth, singes, destarch, liquid ammonia mercerization, the resin of finalizing the design, bank up, wash, typing and preshrunk, it is characterized in that in described spinning process, adopting the method for 1 elastic filament of 2 cotton yarns parcels to process elastic force composite yarn.
2, the production method of a kind of full-cotton elasticity non-ironing face fabric as claimed in claim 1, the concrete processing method that it is characterized in that described elastic force composite yarn is: two cotton yarn yarns are fed from rear roller by the twoport horn mouth that separates that spaces, the released state that keeps two cotton yarn yarns at draw zone, twisted respectively at two cotton yarn yarns of twist triangle zone, the core silk of elastic force long filament is fed from front roller through godet roller by godet roller, one cover draft gear is set at the front roller place, be combined to form drafter with godet roller, the core silk of elastic force long filament is controlled drawing-off amount by drafter with positive manner from front roller feeding back, at convergent point, form elastic force composite yarn at the core silk of front roller nip " V " type district elastic force long filament and two cotton yarn yarn twisteds.
3, the production method of a kind of full-cotton elasticity non-ironing face fabric as claimed in claim 2 is characterized in that the spaces at two cotton yarn yarns of draw zone is 4-8mm, and the silk core of elastic force long filament is positioned at the centre of two cotton yarn yarns.
4, the production method of a kind of full-cotton elasticity non-ironing face fabric as claimed in claim 1, the core silk that it is characterized in that the elastic force long filament gives the fixing drafting multiple of core silk of elastic force long filament by the speed difference of drafter and front roller under described godet roller and draft gear control.
5, the production method of a kind of full-cotton elasticity non-ironing face fabric as claimed in claim 1 is characterized in that the drafting multiple of the silk core of elastic force long filament is 3.8 ~ 4.5.
6, the production method of a kind of full-cotton elasticity non-ironing face fabric as claimed in claim 1, it is characterized in that described desizing adopts the biology enzyme desizing, technological process for roll enzyme, deposit, decatize, washing, oven dry, described condition of rolling enzyme is: 20 ~ 80 ℃ of biology enzyme working solution 1 ~ 5g/l, PH=4.5 ~ 10, temperature; Storage condition is: 40 ~ 100 ℃ of temperature, time 60 ~ 300min; The decatize condition is: 102 ~ 110 ℃ of temperature, time 2 ~ 10min.
7, the production method of a kind of full-cotton elasticity non-ironing face fabric as claimed in claim 1 works the working solution pH value 1.0 ~ 1.5 that is characterised in that described molding resin technology, and bake out temperature is 60 ~ 120 ℃.
8, the production method of a kind of full-cotton elasticity non-ironing face fabric as claimed in claim 1, the time of banking up that it is characterized in that the described operation of banking up is 20 ~ 28 hours.
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| CN200610049836.6A CN101033570A (en) | 2006-03-10 | 2006-03-10 | Method of producing full-cotton elasticity non-ironing face fabric |
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| CN200610049836.6A CN101033570A (en) | 2006-03-10 | 2006-03-10 | Method of producing full-cotton elasticity non-ironing face fabric |
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| CN102304796A (en) * | 2011-08-23 | 2012-01-04 | 武汉纺织大学 | Three-axis symmetrical composite spinning process and equipment for high-elasticity composite yarn |
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| CN101858020B (en) * | 2009-04-13 | 2012-09-12 | 愉悦家纺有限公司 | Grey cloth cold batch mercerizing process method for cotton and cotton blended fabric |
| CN102677477A (en) * | 2012-06-04 | 2012-09-19 | 江苏联发纺织股份有限公司 | Low-carbon, energy-saving and environment-friendly after-treatment method of lycra-free pure-cotton elastic fabrics |
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| CN103510380A (en) * | 2012-06-28 | 2014-01-15 | 南通鑫来丝绸制衣有限公司 | Non-ironing processing method of ready-made real silk cotton shirt |
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| CN101858020B (en) * | 2009-04-13 | 2012-09-12 | 愉悦家纺有限公司 | Grey cloth cold batch mercerizing process method for cotton and cotton blended fabric |
| CN102304796B (en) * | 2011-08-23 | 2014-06-04 | 武汉纺织大学 | Three-axis symmetrical composite spinning process and equipment for high-elasticity composite yarn |
| CN102304797A (en) * | 2011-08-23 | 2012-01-04 | 武汉纺织大学 | Preparation method for non-equal convergent-point high-elasticity composite yarn |
| CN102304796A (en) * | 2011-08-23 | 2012-01-04 | 武汉纺织大学 | Three-axis symmetrical composite spinning process and equipment for high-elasticity composite yarn |
| CN102304797B (en) * | 2011-08-23 | 2014-08-06 | 武汉纺织大学 | Preparation method for non-equal convergent-point high-elasticity composite yarn |
| CN102677477A (en) * | 2012-06-04 | 2012-09-19 | 江苏联发纺织股份有限公司 | Low-carbon, energy-saving and environment-friendly after-treatment method of lycra-free pure-cotton elastic fabrics |
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| CN105350286A (en) * | 2015-11-12 | 2016-02-24 | 嵊州盛泰色织科技有限公司 | Processing method of natural wash-and-wear purified cotton fabrics |
| CN106637548A (en) * | 2016-11-01 | 2017-05-10 | 江南大学 | Spinning device and spinning method about the synchronous up-down feeding |
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| CN110616489A (en) * | 2018-06-19 | 2019-12-27 | 浙江华孚色纺有限公司 | Color-mixed spinning core-spun yarn and production device and production method thereof |
| CN109736067A (en) * | 2018-12-28 | 2019-05-10 | 浙江三元纺织有限公司 | A kind of cotton tencel interwoven color bakes method for sorting after knitting trousering |
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| CN111764036A (en) * | 2020-06-23 | 2020-10-13 | 深圳全棉时代科技有限公司 | Multiple-washing non-deformation all-cotton fabric and preparation method thereof |
| CN112831875A (en) * | 2020-12-30 | 2021-05-25 | 江苏德力化纤有限公司 | Preparation method of air-textured polyester composite yarn |
| CN112831875B (en) * | 2020-12-30 | 2022-03-29 | 江苏德力化纤有限公司 | Preparation method of air-textured polyester composite yarn |
| CN113089157A (en) * | 2021-03-01 | 2021-07-09 | 雅戈尔服装制造有限公司 | Processing method of comfortable anti-wrinkle fabric |
| CN113151946A (en) * | 2021-04-14 | 2021-07-23 | 绍兴市柯桥区东纺纺织产业创新研究院 | Preparation method of Sorona filament and graphene staple fiber elastic core-spun yarn |
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