CN103774322A - Warp different fabric and weaving process thereof - Google Patents
Warp different fabric and weaving process thereof Download PDFInfo
- Publication number
- CN103774322A CN103774322A CN201210403668.1A CN201210403668A CN103774322A CN 103774322 A CN103774322 A CN 103774322A CN 201210403668 A CN201210403668 A CN 201210403668A CN 103774322 A CN103774322 A CN 103774322A
- Authority
- CN
- China
- Prior art keywords
- warp thread
- special
- warp
- yarns
- weaving
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Landscapes
- Looms (AREA)
- Woven Fabrics (AREA)
Abstract
The invention discloses a warp different fabric made of special warps and a weaving process thereof. Conventional warp yarns of the fabric are polyester, refined cotton and vinylon blended yarns; the special warps are two-for-one twisting yarns with 75-denier polyester network yarns and double twisting yarns with 18-denier grey conductive metal wires; the process comprises a spooling process, a warping process, a sizing process, a denting process, a weaving process and a trimming process; during the warping process, arrangement of the special yarns is required to guarantee uniformly winding on a warping shaft, the warping tension is controlled, and stretched warps are avoided; during the denting process, the special yarns adopt ultra-thin droppers to avoid unhalt when the warps are broken; the special yarns are weaved in the front area to guarantee a small opening technology; a yarn separator is used to separate the yarns to avoid adhesion and breaking; a reverse weaving process is adopted to guarantee the special yarns arranged in the front of the fabric and convenient inspection. The weaving process of the warp different fabric has the advantages of enabling the warp different fabric made of special warp yarns to be weaved in a conventional air jet loom, being simple in technology and small in weaving difficulty, well guaranteeing fabric quality and increasing one functional weaving product for the weaving field.
Description
Technical field
The weaving technology field that the present invention relates to weave is a kind of end-and-end and weaving process thereof specifically.
Background technology
In existing weaving technology, conventional end-and-end weaving process require be: two kinds of warp thread quantitative proportions are can not difference too large, and the composition of warp thread is the yarn that conventional fibre spins.If warp thread is special compound silk or an elastic elastic yarn, and shared quantitative proportion is very little, the tension force of this warp thread in the time of warping is difficult to control, and easily occurs tight end or loose warp; Because warp beam is arranged difficulty, in sizing process, warp thread cannot be evenly distributed on beam of a loom, and in the time that cloth machine operation is weaved, this warp thread is easily broken; Because the choice criteria control of menopause tablet is improper, on cloth cover, easily there is cracked ends fault, special yarn leaks outside in addition, and fabric quality cannot be guaranteed.
Summary of the invention
For overcoming the deficiencies in the prior art, goal of the invention of the present invention is to provide a kind of end-and-end and weaving process thereof, and to solve, the tension force occurring in end-and-end production is difficult to control, cloth cover cracked ends fault problem, guarantees fabric quality.
For achieving the above object, the warp thread of fabric of the present invention is made up of conventional warp thread and two kinds of warp thread of special warp thread, described conventional warp thread is that terylene, essence are cotton, polyvinylalcohol blended yarn, be T/JC/V (60/20/20) 30/2, described special warp thread is times twist yarn of terylene net-thread 75D and grey conductive wire 18D, i.e. NSY (DTY75D+ ash is led 18D);
The weaving process flow process of end-and-end of the present invention is: winding procedure → warping process → sizing operation → denting operation → weaving process → arranging process:
(1) winding procedure: adopt fully-automatic spooling machine, conventional warp rolls is coiled into the bobbin that capacity is large, forming has certain density, and removal of impurities, remove fault and impurity on yarn;
(2) warping process: by the conventional warp thread of certain radical and length, draw from doff bobbin, form a width yarn sheet, make warp thread there is uniform tension force, in parallel to each other closely on warp beam, special warp thread is distributed in cotton yarn warp thread according to a certain percentage, make the special warp thread can be equably on warp beam, and adjust tension in Warping circle, make the tension in Warping of special warp thread be less than the tension in Warping of conventional warp thread, even if the tension in Warping of special warp thread is transferred to 0 scale, the tension force of conventional warp thread is transferred to 4 scales;
(3) sizing operation: adopt Sizing machines High-pressure Sizing, and make the outside of special warp rolls around slurry axle;
(4) denting operation: the method that warp thread is pressed to fabric technological requirement defined is successively through menopause tablet, heald and reed; Adopt along combining the method for wearing, special warp thread is through to proparea, conventional warp thread is through back zone, for the needs of cloth style, employing has wearing of conductive filament 3 to enter, and wears 5,1,2 pages, without 2 methods of wearing that enter of wearing of conductive filament, for the cracked ends of controlling special warp thread stops platform, the menopause tablet that special yarn uses will be lighter than the menopause tablet of conventional warp thread; Which page heald frame the digitized representation warp thread of wearing in method is through on;
Wearing method one is: 5,2,3,4(65 root)+1(1 time)+2,3,4,5(18 time);
2.3.4.5 page is worn conventional warp thread, wears special warp thread for the 1st page;
Wearing method two is: 4,2,3(37 root)+1(1 time)+2,3,4(20 time);
2nd, wear conventional warp thread for 3,4 pages, wear special warp thread for the 1st page;
(5) weaving process: adopt air-jet loom, opening time 290 is spent, 50 millimeters of back beam heights, the warp let-off time 310 is spent, 2400 Ns of warp let-off tension force, 595 revs/min of the speed of a motor vehicle, the production technology of employing " hightension, little opening "; By opening, wefting insertion, beat up, batch and the cooperation of warp let-off five big systems, make through the weft yarn formation fabric that interweaves on request; In weaving, after warp stop frame, fill a warp thread spreader, special warp thread and conventional warp thread are separated;
(6) arranging process: grey cloth is tested, measured and repairs.
The present invention compared with prior art has the following advantages: 1, in warping process, the arrangement of special warp thread adopts particular design (in the time of warping, special warp thread space ratio according to technological design on warping machines being arranged), make the special warp thread can be equably on warp beam, its tension in Warping is well controlled, and can avoid occurring tight end on cloth cover.2, in denting operation, the menopause tablet of special warp thread is selected ultrathin menopause tablet, avoids occurring in weaving process that cracked ends does not stop, and causes cracked ends defective cloth, and special warp thread is through to proparea, guarantees at the medium and small opening process of weaving process.3, in weaving process, adopt spreader to carry out dividing sinker, avoid special warp thread and conventional ends sticking, there is broken end, and adopt anti-weaving process, guarantee the front of special warp thread at cloth, be convenient to check cloth cover.Adopt the present invention, can on conventional air-jet loom, weave the end-and-end of special warp thread, have technique simple, the feature that difficulty of weaving is little, has guaranteed the quality of this kind fabric, and can be field of textiles increases a kind of functional textile product.
Accompanying drawing explanation
The technique organization chart of Fig. 1 embodiment of the present invention 1.
The technique organization chart of Fig. 2 embodiment of the present invention 2.
The specific embodiment
The warp thread of the end-and-end of special warp thread of the present invention is made up of the conventional warp thread of one and a kind of special warp thread, according to the needs of the purposes of fabric, the ratio of two kinds of warp thread and composition can be adjusted, also can design different fabric tissues and realize different Fabric Style.
Embodiment 1:
As shown in Figure 1, Fabric Design is that the ratio of conventional warp thread and special warp thread is 72:1, and fabric tissue is 3/1 brokentwlllweave.
Wearing method one is: 5,2,3,4(65 root)+1(1 time)+2,3,4,5(18 time)
Note: 2.3.4.5 page is worn conventional warp thread, wears special warp thread for the 1st page.
(which page heald frame digitized representation warp thread is through on).
Embodiment 2:
As shown in Figure 2, Fabric Design is that the ratio of conventional warp thread and special warp thread is 60:1, and fabric tissue is 2/1 twill left to right.
The method of wearing is: 4,2,3(37 root)+1(1 time)+2,3,4(20 time)
Note: 2, wear conventional warp thread for 3,4 pages, wear special warp thread for 1 page.
(which page heald frame digitized representation warp thread is through on).
Specific embodiment of the invention processing step is: winding procedure → warping process → sizing operation → denting operation → weaving process → arranging process:
(1) winding procedure: adopt fully-automatic spooling machine, incidental looping is become to the bobbin that capacity is large, forming has certain density, and removal of impurities, remove fault and impurity on yarn;
(2) warping process: the arrangement of special yarn will be carried out particular design (in the time of warping, special warp thread space ratio according to technological design on warping machines being arranged), guarantees that it can be equably on warp beam; By the warp thread of certain radical and length, draw from doff bobbin, form a width yarn sheet, make warp thread there is uniform tension force, closely on warp beam, special warp thread is distributed in another warp thread according to a certain percentage in parallel to each other, make the special warp thread can be equably on warp beam, and adjust tension in Warping circle, make the tension in Warping of special warp thread and the tension force of another warp thread different, guarantee not occur tight end and loose warp in weaving process;
(3) sizing operation: adopt Sizing machines, High-pressure Sizing, and make special yarn be wound on the outside of slurry axle;
(4) denting operation: the method that warp thread is pressed to fabric technological requirement defined is successively through menopause tablet, heald and reed, adopt along combining the method for wearing, special warp thread is through to proparea, conventional warp thread is through back zone, for the needs of cloth style, adopt and have wearing of conductive filament 3 to enter (wearing 5,1,2 pages), without 2 methods of wearing that enter of wearing of conductive filament, for the cracked ends of controlling conventional warp thread stops platform, the menopause tablet that special yarn uses will be lighter than the menopause tablet of conventional warp thread;
Wearing method one is: 5,2,3,4(65 root)+1(1 time)+2,3,4,5(18 time)
Note: 2.3.4.5 page is worn conventional warp thread, wears special warp thread for the 1st page;
(which page heald frame digitized representation warp thread is through on)
Wearing method two is: 4,2,3(37 root)+1(1 time)+2,3,4(20 time)
Note: 2, wear conventional warp thread for 3,4 pages, wear special warp thread for the 1st page;
(which page heald frame digitized representation warp thread is through on)
(5) weaving process: adopt air-jet loom, opening time 290 is spent, 50 millimeters of back beam heights, the warp let-off time 310 is spent, 2400 Ns of warp let-off tension force, 595 revs/min of the speed of a motor vehicle, the production technology of employing " hightension, little opening "; The back rest, warp stop frame height are suitably improved, and the back rest is pushed ahead; By opening, wefting insertion, beat up, batch and the cooperation of warp let-off five big systems, make through weft yarn according to the requirement formation fabric that interweaves of design, in weaving, cause broken end for fear of special yarn and another ends sticking, after warp stop frame, fill a warp thread spreader, special yarn and another yarn are separated;
(6) arranging process: grey cloth is tested, measured and repairs.
Claims (2)
1. an end-and-end, it is characterized in that: the warp thread of fabric is made up of conventional warp thread and two kinds of warp thread of special warp thread, described conventional warp thread is that terylene, essence are cotton, polyvinylalcohol blended yarn, and described special warp thread is times twist yarn of terylene net-thread 75D and grey conductive wire 18D.
2. a weaving process for end-and-end claimed in claim 1, is characterized in that: technological process is: winding procedure → warping process → sizing operation → denting operation → weaving process → arranging process:
(1) winding procedure: adopt fully-automatic spooling machine, conventional warp rolls is coiled into capacity is large, the bobbin of forming, and removal of impurities, remove fault and impurity on yarn;
(2) warping process: by the conventional warp thread of certain radical and length, draw from doff bobbin, form a width yarn sheet, make warp thread there is uniform tension force, in parallel to each other closely on warp beam, special warp thread is distributed in cotton yarn warp thread according to a certain percentage, make the special warp thread can be equably on warp beam, and adjust tension in Warping circle, make the tension in Warping of special warp thread be less than the tension force of conventional warp thread, even if the tension in Warping of special warp thread is transferred to 0 scale, the tension force of conventional warp thread is transferred to 4 scales;
(3) sizing operation: adopt Sizing machines High-pressure Sizing, and make the outside of special warp rolls around slurry axle;
(4) denting operation: the method that warp thread is pressed to fabric technological requirement defined is successively through menopause tablet, heald and reed; Adopt along combining and wear method, special warp thread is through to proparea, conventional warp thread is through back zone, for the needs of cloth style, adopt and have wearing of conductive filament 3 to enter, wear 5,1,2 pages, without 2 methods of wearing that enter of wearing of conductive filament, the menopause tablet that special warp thread uses will be lighter than the menopause tablet of conventional warp thread; Which page heald frame the digitized representation warp thread of wearing in method is through on;
Wearing method one is: 5,2,3,4(65 root)+1(1 time)+2,3,4,5(18 time);
2.3.4.5 page is worn conventional warp thread, wears special warp thread for the 1st page;
Wearing method two is: 4,2,3(37 root)+1(1 time)+2,3,4(20 time);
2nd, wear conventional warp thread for 3,4 pages, wear special warp thread for the 1st page;
(5) weaving process: adopt air-jet loom, opening time 290 is spent, 50 millimeters of back beam heights, the warp let-off time 310 is spent, 2400 Ns of warp let-off tension force, 595 revs/min of the speed of a motor vehicle, the production technology of employing " hightension, little opening "; By opening, wefting insertion, beat up, batch and the cooperation of warp let-off five big systems, make through the weft yarn formation fabric that interweaves on request; In weaving, after warp stop frame, fill a warp thread spreader, special warp and conventional warp thread are separated;
(6) arranging process: grey cloth is tested, measured and repairs.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210403668.1A CN103774322B (en) | 2012-10-22 | 2012-10-22 | End-and-end and weaving process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210403668.1A CN103774322B (en) | 2012-10-22 | 2012-10-22 | End-and-end and weaving process thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103774322A true CN103774322A (en) | 2014-05-07 |
| CN103774322B CN103774322B (en) | 2016-06-08 |
Family
ID=50567049
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210403668.1A Active CN103774322B (en) | 2012-10-22 | 2012-10-22 | End-and-end and weaving process thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103774322B (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104593929A (en) * | 2014-12-12 | 2015-05-06 | 海泰纺织（苏州）有限公司 | Weaving method of conductive fabric |
| CN105648615A (en) * | 2014-11-09 | 2016-06-08 | 际华三五四二纺织有限公司 | Dark fringe elastic force satin drill weaving method |
| CN106498605A (en) * | 2016-12-05 | 2017-03-15 | 江苏工程职业技术学院 | A kind of color knits the different production technology through stripes that rockets |
| CN107299448A (en) * | 2017-07-27 | 2017-10-27 | 安徽华泰纺织有限公司 | The batch manufacturing method of functional metal silk poplin cloth |
| CN109281036A (en) * | 2018-10-17 | 2019-01-29 | 福建祥锦实业有限公司 | A kind of fabric and manufacture craft of Environment-friendlytype type oil-resistant stain |
| CN109537126A (en) * | 2018-12-19 | 2019-03-29 | 江苏工程职业技术学院 | A kind of design method and production technology of multilayer thermal fabric |
| CN112359461A (en) * | 2020-11-27 | 2021-02-12 | 河南华星科创股份有限公司 | Anti-static fiber blended fabric weaving process |
| CN114990760A (en) * | 2022-05-30 | 2022-09-02 | 山东如意毛纺服装集团股份有限公司 | Production method of loop yarn worsted fabric |
| CN115491807A (en) * | 2022-10-11 | 2022-12-20 | 江苏博雅达纺织有限公司 | Sectional warping pulp-free process for producing home textile fabric |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1600924A (en) * | 2004-10-25 | 2005-03-30 | 浙江新建纺织有限公司 | Textile for anti electromagnetic wave and fabricating method |
| CN101280485A (en) * | 2008-05-28 | 2008-10-08 | 浙江理工大学 | Preparation of multifunctional textile lining |
| CN101332383A (en) * | 2007-06-26 | 2008-12-31 | 上海火炬产业用纺织品有限公司 | Weaving dust removing filter cloth and production method thereof |
| CN101705563A (en) * | 2008-08-19 | 2010-05-12 | 江苏金太阳卧室用品有限公司 | Metal wire fabric |
| CN102242439A (en) * | 2010-05-11 | 2011-11-16 | 东群织造(苏州)有限公司 | Cotton-dacron double-layer bamboo-node damask fabric |
| CN202187138U (en) * | 2011-08-09 | 2012-04-11 | 绍兴县舒丽乐纺织品有限公司 | Electromagnetic radiation prevention elastic denim fabric |
| CN202450228U (en) * | 2011-12-23 | 2012-09-26 | 大连创达技术交易市场有限公司 | Anti-electrostatic shielding composite cloth |
-
2012
- 2012-10-22 CN CN201210403668.1A patent/CN103774322B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1600924A (en) * | 2004-10-25 | 2005-03-30 | 浙江新建纺织有限公司 | Textile for anti electromagnetic wave and fabricating method |
| CN101332383A (en) * | 2007-06-26 | 2008-12-31 | 上海火炬产业用纺织品有限公司 | Weaving dust removing filter cloth and production method thereof |
| CN101280485A (en) * | 2008-05-28 | 2008-10-08 | 浙江理工大学 | Preparation of multifunctional textile lining |
| CN101705563A (en) * | 2008-08-19 | 2010-05-12 | 江苏金太阳卧室用品有限公司 | Metal wire fabric |
| CN102242439A (en) * | 2010-05-11 | 2011-11-16 | 东群织造(苏州)有限公司 | Cotton-dacron double-layer bamboo-node damask fabric |
| CN202187138U (en) * | 2011-08-09 | 2012-04-11 | 绍兴县舒丽乐纺织品有限公司 | Electromagnetic radiation prevention elastic denim fabric |
| CN202450228U (en) * | 2011-12-23 | 2012-09-26 | 大连创达技术交易市场有限公司 | Anti-electrostatic shielding composite cloth |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105648615A (en) * | 2014-11-09 | 2016-06-08 | 际华三五四二纺织有限公司 | Dark fringe elastic force satin drill weaving method |
| CN104593929A (en) * | 2014-12-12 | 2015-05-06 | 海泰纺织（苏州）有限公司 | Weaving method of conductive fabric |
| CN106498605A (en) * | 2016-12-05 | 2017-03-15 | 江苏工程职业技术学院 | A kind of color knits the different production technology through stripes that rockets |
| CN107299448A (en) * | 2017-07-27 | 2017-10-27 | 安徽华泰纺织有限公司 | The batch manufacturing method of functional metal silk poplin cloth |
| CN109281036A (en) * | 2018-10-17 | 2019-01-29 | 福建祥锦实业有限公司 | A kind of fabric and manufacture craft of Environment-friendlytype type oil-resistant stain |
| CN109537126A (en) * | 2018-12-19 | 2019-03-29 | 江苏工程职业技术学院 | A kind of design method and production technology of multilayer thermal fabric |
| CN112359461A (en) * | 2020-11-27 | 2021-02-12 | 河南华星科创股份有限公司 | Anti-static fiber blended fabric weaving process |
| CN114990760A (en) * | 2022-05-30 | 2022-09-02 | 山东如意毛纺服装集团股份有限公司 | Production method of loop yarn worsted fabric |
| CN114990760B (en) * | 2022-05-30 | 2024-02-09 | 山东如意毛纺服装集团股份有限公司 | Production method of loop yarn wool worsted fabric |
| CN115491807A (en) * | 2022-10-11 | 2022-12-20 | 江苏博雅达纺织有限公司 | Sectional warping pulp-free process for producing home textile fabric |
| CN115491807B (en) * | 2022-10-11 | 2024-01-05 | 江苏博雅达纺织有限公司 | Sectional warping slurry-free process for producing home textile fabric |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103774322B (en) | 2016-06-08 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103774322A (en) | Warp different fabric and weaving process thereof | |
| CN102226305B (en) | Multi-layer cloth fabric and weaving process thereof | |
| CN104328578B (en) | The production method of colour fastness | |
| CN103774317A (en) | Diamond fabrics and weaving process thereof | |
| CN103774321A (en) | Weaving process of Chinese-hemp-hygroscopic and sweat-releasing polyester filament yarn fabric | |
| CN104278407B (en) | Warp backed weave double cloth fabric manufacture technique | |
| CN104278417A (en) | Shirt fabric weaving process | |
| CN104514067B (en) | Imitation chiffon fabric and weaving process | |
| CN104514065A (en) | High-count and high-density fabric with 80 pure tencel counts serving as warps and wefts and weaving process thereof | |
| CN103774318B (en) | Different from different latitude elastic force dobby and weaving process thereof | |
| CN104294457A (en) | Weaving method of hemp and tencel warp-backed fabric | |
| CN102926100A (en) | Weaving technology of high-strength glass fiber reinforcing cloth | |
| CN107059208A (en) | A kind of production technology of color cotton yarn-dyed figured check fabric | |
| CN104514066B (en) | Positive reverse lay is different through different weft fabric and weaving process thereof | |
| CN105483902A (en) | High-count and high-density weft filament mixed fabric and weaving process thereof | |
| CN101418489B (en) | Air-jet loom weaving method with polyester cotton wrap yarn fabric | |
| CN1534121A (en) | Pure cotton striped bunch cloth | |
| CN108103633A (en) | Tencel relaxes elater small jacquard weft elastic fabric and its production method | |
| CN108866752A (en) | A kind of nandina, Modal four sides elastic fabric and its weaving process | |
| CN100535216C (en) | Polyester multifilament screen cloth with high strength and method for producing the same | |
| CN201198533Y (en) | Rim yarn twisting apparatus of gripper loom on sizing machine | |
| CN107475856A (en) | A kind of design and its production technology of star rain crepe fabric | |
| CN104233565A (en) | Once-jet eight-weft high-count high-density large-breadth fabric and production method thereof | |
| CN102677261A (en) | Anti-breakage cuprammonium fabric and production method thereof | |
| CN102877189A (en) | Milk protein fiber textile technique |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |