CN104278417A - Shirt fabric weaving process - Google Patents
Shirt fabric weaving process Download PDFInfo
- Publication number
- CN104278417A CN104278417A CN201310292526.7A CN201310292526A CN104278417A CN 104278417 A CN104278417 A CN 104278417A CN 201310292526 A CN201310292526 A CN 201310292526A CN 104278417 A CN104278417 A CN 104278417A
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- Prior art keywords
- fabric
- yarn
- warp
- warp thread
- weaving process
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/533—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads antistatic; electrically conductive
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D47/00—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
- D03D47/28—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed
- D03D47/30—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed by gas jet
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Woven Fabrics (AREA)
Abstract
The invention discloses a technical scheme of a shirt fabric. The process steps are as follows: spooling process, warping process, size preparation, slashing process, denting process, weaving process and finishing process. A triple cloth of warp single weft triple is woven on a conventional jet loom, JC/T (75/25) 40S yarns are distributed at the outer layer of the fabric, and 75D polyester DTYs (drawn textured yarns) are distributed in the middle layer of the fabric, so that the fabric has shaping and enhancing functions; yarns JC/H (70/30) 40S are distributed at the inner layer of the fabric and are in contact with the skin, so that sweat is timely absorbed and released by utilizing the excellent moisture absorption and sweat releasing properties of China-hemp to keep the body feel refreshed. A T75D18D static wire is arranged at the intermediate layer every 1.8cm, so that the fabric has an excellent antistatic effect.
Description
Technical field
The present invention relates to a kind of weaving process of fabric, is a kind of weaving process of latitude three re-organized shirt fabric specifically.
Background technology
Current summer, the fabric of Job shirt generally adopted cotton and blend polyester fabric, and fabric tissue generally adopts plain weave.Cotton content is different according to the actual service condition of fabric, the fabric that terylene content is higher has durable, good springiness, the feature such as not yielding, well-pressed, quick-drying washable, and the stiffness of fabric and shape-retaining ability all relatively good, good makings and the mental outlook of wearer can be shown.But terylene content is higher, the moisture absorbing and sweat releasing property of fabric is deteriorated, and can not discharge in time after absorbing human sweat, be attached on skin, comfortableness is poor, and especially in hot and humid summer, this shortcoming is particularly evident.
Summary of the invention
The object of the invention is, in order to overcome the deficiencies in the prior art, to provide a kind of weaving process of shirt fabric, this weaving process solves the weaving technology problem of current shirt fabric, ensures the quality of product.
The technical scheme of shirt fabric of the present invention is: winding procedure → warping process → make liquid with slurry → sizing operation → denting operation → weaving process → arranging process;
(1) winding procedure: fabric of the present invention primarily of a kind of warp thread, JC/T (75/25) 40S; Weft yarn has four kinds, the terylene low elastic interlaced yarn of JC/T (75/25) 40S, 75D, JC/H (70/30) 40S and T75D18D conductive filament.Adopt German Schlafhorst AUTOCONER338 fully-automatic spooling machine, the three kinds of incidental loopings fallen by fine spining machine become that capacity is large, forming and rolling density is 0.6-0.8g/cm
3cheese, and remove fault and impurity on yarn.
(2) warping process: warp thread JC/T (75/25) 40S respectively certain radical about 20000 and length being about 5000m draws from doff bobbin, forms the yarn sheet that a width has uniform tension, tight around on warp beam in parallel to each other.
(3) make liquid with slurry: by PVA-1799 55kg, PVA205MB 20kg, converted starch 14kg, polyacrylic acid 20kg, softener 4kg, antistatic additive 5kg, drop in mixing cirtern, then add water to cumulative volume 0.85m
3, pass into steam, make the temperature in mixing cirtern reach more than 85 DEG C gradually, pressure is about 0.15MP, and boiling about 40 minutes also high-speed stirred to slurries reaches complete gelatinization state.
(4) sizing operation:
Slurries boiling in mixing cirtern modulated inject sizing groove with leading stock pump, and warp thread JC/T (75/25) 40S, by the slurries in sizing groove, makes sizing rate of yarn reach 7%, regain 6%.
(5) denting operation:
Warp thread JC/T (75/25) 40S is passed menopause tablet, heald and reed successively by textile processes requirement, adopt along gaiting method, its gait method or tissue method of wearing are: A1, A2, A3, A4, (which page heald frame digitized representation warp thread is through on, and A represents warp thread JC/T (75/25) 40S)
According to the feature of weaving of fabric and the needs of cloth style, adopt the 4 denting methods entered.
Smooth for ensureing selvedge, not crimping, selvage weave adopts 1/2 warp rib to wear method.
(5) weaving process: adopt field, Japanese Tianjin coltfoal ZAX air-jet loom, opening time 290 degree, back beam height 50mm, warp let-off time 310 degree, warp let-off tension force 2400 Ns, the speed of a motor vehicle 580 revs/min, by opening, wefting insertion, beat up, batch the cooperation with warp let-off five big systems, making to interweave according to the requirement of design through weft yarn forms fabric, adopts four weft accumulators altogether, to meet in weaving process, four kinds of weft yarns enter the needs of shed open successively.
(6) arranging process:
GA801-300 cloth inspecting machine is tested to grey cloth, measures, by manually repairing fabric defect.
The present invention compared with prior art, has following beneficial effect:
1, the warp thread of fabric is a kind of, JC/T (75/25) 40S, weft yarn has terylene low elastic interlaced yarn, JC/H (70/30) 40S and the T75D18D conductive filament of four kinds: JC/T (75/25) 40S, 75D, by the design of latitude three re-organized, JC/T (75/25) 40S yarn is distributed in the skin of fabric, the low elastic polyester filament of 75D is distributed in the intermediate layer of fabric, has the effect of guarantor's type and enhancing.Yarn JC/H (70/30) 40S is distributed in the internal layer of fabric, and with skin contact, utilize Chinese fiber crops excellent moisture absorbing and sweat releasing property absorbed in time by sweat and get rid of, holder sense is pleasant.Intermediate layer have a T75D18D conductive filament every 1.8cm, there is excellent antistatic property.
2, four look electronic weft selection mechanisms and four weft accumulators are adopted.And the weaving process of suitable adjustment cloth machine.The treble cloths of latitude three re-organized can be woven on conventional air-jet loom, both maintained shape-retaining ability and the stiffness of fabric, simultaneously due to the existence of Coolmax and china-hemp fibers, improve the moisture absorbing and sweat releasing property of fabric, make human body comfortable and easy to wear.
Accompanying drawing explanation
Fig. 1 is organization chart of the present invention;
Fig. 2 is process sequence diagram of the present invention.
In the drawings 1, be organization chart, 2, be reed draft, 3, be drafting plan, 4, be pegging plan, E, be warp thread JC/T (75/25) 40S; A, for weft yarn JC/T (75/25) 40S, B, be weft yarn JC/T (75/25) 40S, C, terylene low elastic interlaced yarn for weft yarn 75D, D, be T75D18D conductive filament.
Detailed description of the invention
Fabric of the present invention adopts a kind of warp thread JC/T (75/25) 40S; Four kinds of weft yarns, the terylene low elastic interlaced yarn of JC/T (75/25) 40S, 75D and JC/H (70/30) 40S and T75D18D conductive filament, fabric tissue is latitude three re-organized.
The method of gaiting is: which page heald frame A1, A2, A3, A4(digitized representation warp thread is through on, and A yarn represents warp thread JC/T (75/25) 40S).
In the enforcement shown in Fig. 1, Fig. 2 of the present invention, its processing step is: winding procedure → warping process → make liquid with slurry → sizing operation → denting operation → weaving process → arranging process.
(1) winding procedure:
Fabric of the present invention is a kind of primarily of warp thread, JC/T (75/25) 40S; Weft yarn has four kinds, the terylene low elastic interlaced yarn of JC/T (75/25) 40S, 75D, JC/H (70/30) 40S and T75D18D conductive filament.Adopt German Schlafhorst AUTOCONER338 fully-automatic spooling machine, the three kinds of incidental loopings fallen by fine spining machine become that capacity is large, forming and rolling density is 0.6-0.8g/cm
3cheese, and remove fault and impurity on yarn.
(2) warping process:
Warp thread JC/T (75/25) the 40S English of certain radical and length is propped up and draws from doff bobbin, form the yarn sheet that a width has uniform tension, tight around on warp beam in parallel to each other.
(3) sizing operation: make warp thread JC/T (75/25) 40S by the slurries of stock tank.
(4) denting operation: warp thread JC/T (75/25) 40S is passed menopause tablet, heald and reed successively by textile processes requirement, adopts and gaits along the method for wearing;
Its method of gaiting is: which page heald frame A1, A2, A3, A4(digitized representation warp thread is through on, and A yarn represents warp thread JC/T (75/25) 40S)
According to the feature of weaving of fabric and the needs of cloth style, adopt the 4 denting methods entered.Smooth for ensureing selvedge, not crimping, Selvage Stitch adopts 1/2 warp rib to wear method.
(5) weaving process: adopt air-jet loom, opening time 290 degree, back beam height 50mm, the warp let-off time 310 degree, warp let-off tension force 2400 Ns, the speed of a motor vehicle 580 revs/min, adopts the production technology of " hightension, little opening "; By opening, wefting insertion, beat up, batch the cooperation with warp let-off five big systems, making to interweave according to the requirement of design through weft yarn forms fabric, transforms in the process, adopts 4 weft accumulators altogether, the corresponding a kind of weft yarn of each weft accumulator to air-jet loom.In weaving process, 4 kinds of weft yarns are chosen in automatic weft selecting mechanism successively.
(6) arranging process: test to grey cloth on GA801-300 cloth inspecting machine, measure, by manually repairing fabric defect.
A kind of shirt fabric of the present invention weaving process, warp thread is the JC/T (75/25) that 40 English prop up.Weft yarn has four kinds to be respectively: the terylene low elastic interlaced yarn of JC/T (75/25) 40S, 75D and JC/H (70/30) 40S and T75D18D conductive filament, fabric tissue is that latitude is triple, finished product grammes per square metre is about 170 grams/m, surface be cotton/wash warp thread and the weft yarn of (75/25) 40S, polyester staple fiber is Coolmax, be again four pipeline opposite sex polyester fibers, cross section is cross, four road grooves are defined on the surface of fiber, pulp freeness increases, utilize the siphonage of groove the moisture content of body surface can be siphoned away, in the short time, volatilization to the greatest extent.Fabric intermediate layer is the different in nature tee section terylene low elastic interlaced yarn at 75 dawn, has guarantor's type and humidification, adds a conductive filament, have antistatic property every 1.8cm, and this layer of intermediate layer is hidden by levels, does not expose.Lower floor is one deck of skin-proximal is cotton/Chinese fiber crops (70/30) 40S blended yarn, the suction of Chinese fiber crops is moist is textile 3 times, Chinese flax fabric can by the killing bacteria of attachment in 1 hour, the ultraviolet of maskable more than 95%, colour-fast when 370 DEG C of high temperature, there is splendid heat-resisting, ultraviolet resistance.
Claims (1)
1. a weaving process for shirt fabric, is characterized in that: its processing step is:
(1) winding procedure: fabric is by warp thread: JC/T (75/25) 40S; The terylene low elastic interlaced yarn of weft yarn: JC/T (75/25) 40S, 75D, JC/H (70/30) 40S and T75D18D conductive filament; Adopt German Schlafhorst AUTOCONER338 fully-automatic spooling machine, the three kinds of incidental loopings fallen by fine spining machine become that capacity is large, forming and rolling density is 0.6-0.8g/cm
3cheese, and remove fault and impurity on yarn;
(2) warping process: drawn from doff bobbin by warp thread JC/T (75/25) 40S respectively, forms the yarn sheet that a width has uniform tension, tight around on warp beam in parallel to each other;
(3) modulation of slurries: by PVA-1799 55kg, PVA205MB 20kg, converted starch 14kg, polyacrylic acid 20kg, softener 4kg, antistatic additive 5kg, drops in mixing cirtern, then adds water to cumulative volume 0.85m
3, pass into steam, make the temperature in mixing cirtern reach more than 85 DEG C gradually, pressure is about 0.15MP, and boiling about 40 minutes also high-speed stirred to slurries reaches complete gelatinization state;
(4) sizing operation: slurries boiling in mixing cirtern modulated inject sizing groove with leading stock pump, and warp thread JC/T (75/25) 40S, by the slurries in sizing groove, makes sizing rate of yarn reach 7%, regain 6%;
(5) denting operation: warp thread JC/T (75/25) 40S is passed menopause tablet, heald and reed successively by textile processes requirement, the suitable method of gaiting of employing is: A1, A2, A3, A4;
(6) weaving process: adopt field, Japanese Tianjin coltfoal ZAX air-jet loom, opening time 290 degree, back beam height 50mm, warp let-off time 310 degree, warp let-off tension force 2400 Ns, the speed of a motor vehicle 580 revs/min, by opening, wefting insertion, beat up, batch the cooperation with feeding system of warp, making to interweave according to the requirement of design through weft yarn forms fabric, adopts four weft accumulators altogether, to meet in weaving process, four kinds of weft yarns enter the needs of shed open successively;
(7) arranging process: test to grey cloth on GA801-300 cloth inspecting machine, measure, by manually repairing fabric defect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310292526.7A CN104278417A (en) | 2013-07-12 | 2013-07-12 | Shirt fabric weaving process |
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| CN201310292526.7A CN104278417A (en) | 2013-07-12 | 2013-07-12 | Shirt fabric weaving process |
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| CN104278417A true CN104278417A (en) | 2015-01-14 |
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| CN201310292526.7A Pending CN104278417A (en) | 2013-07-12 | 2013-07-12 | Shirt fabric weaving process |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105951276A (en) * | 2016-07-08 | 2016-09-21 | 浙江理工大学 | Triple-weft fully-covered jacquard fabric and weaving method thereof |
| CN106087201A (en) * | 2016-08-26 | 2016-11-09 | 相里海霞 | Method for manufacturing hemp cloth capable of preventing loss of antibacterial and antibacterial effective substances |
| CN106400488A (en) * | 2016-08-31 | 2017-02-15 | 常熟市华威服饰厂 | Sizing technology of polyester fabric yarn |
| CN106567174A (en) * | 2016-08-17 | 2017-04-19 | 际华三五四二纺织有限公司 | Kawo kawo fiber and cotton fiber blended down-proof and anti-mite fabric and weaving method for same |
| CN106609408A (en) * | 2015-10-22 | 2017-05-03 | 际华三五四二纺织有限公司 | Technique of manufacturing fabric capable of preventing down leakage and mite |
| CN107012568A (en) * | 2017-03-21 | 2017-08-04 | 上海八达纺织印染服装有限公司 | A kind of method for weaving of multi-functional treble cloths |
| CN107099912A (en) * | 2017-06-29 | 2017-08-29 | 鲁泰纺织股份有限公司 | The production technology of the ecological color-woven fabric of intertexture |
| WO2018053683A1 (en) * | 2016-09-20 | 2018-03-29 | 邹雪琴 | Shirt fabric and manufacturing method thereof |
| CN109695089A (en) * | 2018-12-29 | 2019-04-30 | 江苏工程职业技术学院 | A kind of design method and its production technology of bamboo polyester-cotton blend fiber crops shirt fabric |
| CN110195286A (en) * | 2019-06-06 | 2019-09-03 | 武汉裕大华纺织服装集团有限公司 | A kind of light net network yarn air-jet weaving method of the low bullet of eco-friendly car bunting |
| CN110241498A (en) * | 2019-07-17 | 2019-09-17 | 际华三五四二纺织有限公司 | A kind of underlinen fabric and its processing technology of the one-way wet-guide of use in winter |
| CN111286840A (en) * | 2020-05-06 | 2020-06-16 | 吴宁西 | Antibacterial biological isolation mask fabric capable of being disinfected and reused and preparation method thereof |
| CN111424360A (en) * | 2020-04-23 | 2020-07-17 | 吴宁西 | Long-acting reusable N90-grade mask and preparation method thereof |
| CN111893764A (en) * | 2020-07-07 | 2020-11-06 | 苏州金福莱纺织科技有限公司 | Production process of terry fabric grey cloth |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106609408A (en) * | 2015-10-22 | 2017-05-03 | 际华三五四二纺织有限公司 | Technique of manufacturing fabric capable of preventing down leakage and mite |
| CN105951276B (en) * | 2016-07-08 | 2018-05-29 | 浙江理工大学 | The triple complete hiding jacquard fabrics of latitude and its method for weaving |
| CN105951276A (en) * | 2016-07-08 | 2016-09-21 | 浙江理工大学 | Triple-weft fully-covered jacquard fabric and weaving method thereof |
| CN106567174A (en) * | 2016-08-17 | 2017-04-19 | 际华三五四二纺织有限公司 | Kawo kawo fiber and cotton fiber blended down-proof and anti-mite fabric and weaving method for same |
| CN106087201B (en) * | 2016-08-26 | 2018-01-09 | 广东秋鹿实业有限公司 | It is a kind of to make the Chinese burlap material preparation method that bacteriostasis antibiosis active principle is not lost in |
| CN106087201A (en) * | 2016-08-26 | 2016-11-09 | 相里海霞 | Method for manufacturing hemp cloth capable of preventing loss of antibacterial and antibacterial effective substances |
| CN106400488A (en) * | 2016-08-31 | 2017-02-15 | 常熟市华威服饰厂 | Sizing technology of polyester fabric yarn |
| WO2018053683A1 (en) * | 2016-09-20 | 2018-03-29 | 邹雪琴 | Shirt fabric and manufacturing method thereof |
| CN107012568A (en) * | 2017-03-21 | 2017-08-04 | 上海八达纺织印染服装有限公司 | A kind of method for weaving of multi-functional treble cloths |
| CN107099912A (en) * | 2017-06-29 | 2017-08-29 | 鲁泰纺织股份有限公司 | The production technology of the ecological color-woven fabric of intertexture |
| CN109695089A (en) * | 2018-12-29 | 2019-04-30 | 江苏工程职业技术学院 | A kind of design method and its production technology of bamboo polyester-cotton blend fiber crops shirt fabric |
| CN110195286A (en) * | 2019-06-06 | 2019-09-03 | 武汉裕大华纺织服装集团有限公司 | A kind of light net network yarn air-jet weaving method of the low bullet of eco-friendly car bunting |
| CN110241498A (en) * | 2019-07-17 | 2019-09-17 | 际华三五四二纺织有限公司 | A kind of underlinen fabric and its processing technology of the one-way wet-guide of use in winter |
| CN111424360A (en) * | 2020-04-23 | 2020-07-17 | 吴宁西 | Long-acting reusable N90-grade mask and preparation method thereof |
| CN111286840A (en) * | 2020-05-06 | 2020-06-16 | 吴宁西 | Antibacterial biological isolation mask fabric capable of being disinfected and reused and preparation method thereof |
| CN111893764A (en) * | 2020-07-07 | 2020-11-06 | 苏州金福莱纺织科技有限公司 | Production process of terry fabric grey cloth |
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Application publication date: 20150114 |