CN106609408A - Technique of manufacturing fabric capable of preventing down leakage and mite - Google Patents
Technique of manufacturing fabric capable of preventing down leakage and mite Download PDFInfo
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- CN106609408A CN106609408A CN201510697571.XA CN201510697571A CN106609408A CN 106609408 A CN106609408 A CN 106609408A CN 201510697571 A CN201510697571 A CN 201510697571A CN 106609408 A CN106609408 A CN 106609408A
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Abstract
Provided is a technique of manufacturing fabrics capable of preventing down leakage and mites. Fabrics capable of preventing down leakage and mites are woven through blending of natural kapok fibers and cotton fibers, wherein the content of the kapok fibers is 20-30%, the content of the cotton fibers is 80-70%, the line density of warp yarns is 14.5 tex, and the line density of weft yarns is 9.7 tex. The plain fabrics capable of preventing down leakage and mites are manufactured through blending by the following steps in sequence: a winding step, a warping step, a sizing step, a reeding step, a weaving step and a finishing step. The fabrics manufactured by the technique have a powerful anti-mite effect. Meanwhile, the fabrics exhibit good flexibility, moisture absorption performance, breathability, comfortableness and heat retention.
Description
Technical field
The present invention relates to a kind of fabric textile technology, specifically a kind of anti-plumage anti-mite fabric weaving process.
Background technology
Rainproof cloth is that a kind of thread density value is less and the larger top-weight fabric of pck count, the fabric due to being commonly used for down coat, eiderdown quilt, and can prevent eider down from outwards getting out.
The conventional raw material of eiderdown quilt fabric in bedding has cotton textiles, polyester cotton etc., and typically using plain weave or twill-weave, the multiplex scope of longitude and latitude yarn is in 10-29tex（60-20 English）Between combed yarn.Textile or polyester-cotton blend down cloth close structure, smooth thin clean, feel is smooth, is rich in gloss, and anti-plumage of breathing freely is strong wear-resisting.
Acarid is the miniature insect that a kind of naked eyes are not easily seen, it is distributed widely in dark corner, carpet, mattress, medicated pillow and the sofa in room etc., its secretion and Excreta and corpse are a kind of extremely strong anaphylactogens of sensitization, the diseases such as allergic rhinitises, the bronchial asthma of human respiratory can be caused, have a strong impact on the health of the mankind, especially for old man and baby, immunity is relatively low, it is easy to cause allergy because of acarid.The function of the typically no anti-mite of fabric of textile or polyester cotton blending, and some sold now on market have the bedclothes fabric of anti-mite effect, typically using various chemistry or the anti-mite method of physics, such as add some anti-mite chemical agents in the inside of fiber or fabric, although acarid can be killed, to human body, especially baby has certain side effect, and with the increase of washing times, anti-mite effect can be gradually lowered, and finally lose this function；The anti-mite method of physics is usually to adopt superfine synthesized fiber, the form of super fine denier, the fabric construction of high-compactness is formed through spunbond, spun lacing high pressure and physical entanglement or weaving, yarn or interfibrous gap are more much smaller than acarid build in fabric, the entrance of acarid can be effectively prevented, so as to reach effect of pre- anti-mite.But the anti-mite fabric of physical method is typically made using chemical fibre, the moisture absorbing and sweat releasing property of chemical-fibres filaments is poorer than cotton, and comfortableness for bafta with respect to having substantial degradation.
The content of the invention
To overcome the deficiencies in the prior art, it is an object of the invention to provide a kind of anti-plumage anti-mite fabric weaving process, the anti-plumage anti-mite fabric is formed by natural kawo fiber and cotton fiber blended union, with anti-mite property, while the fabric has good sucting wet air permeability.
The technical solution used in the present invention is：A kind of anti-plumage anti-mite fabric weaving process, the anti-plumage anti-mite fabric is made into using natural kawo fiber and cotton fiber blending, wherein content 20%-30% of bombax cotton, cotton fiber 80%-70%, the line density of warp thread used is 14.5tex, and the line density of weft yarn is 9.7tex；Its processing step is as follows：
1st, winding procedure：Using village field 21C fully-automatic spooling machines, by line density for 14.5tex cotton and kapok blending rate be 80/20,75/25, two kind of cop be wound into that capacity is big, forming respectively, rolling density is 0.7/cm3Cheese, and remove fault and the impurity such as cotton knot on yarn, thickness section；
2nd, warping process：Respectively by 750 line densities for 14.5tex cotton and kapok blending rate be 80/20,75/25, two kind of cheese carry out warping, warped length is 5200 meters, composition with uniform tension yarn sheet, close parallel in 12 warp beams, total warping radical be 8300；
3 sizing operations：
（1）, serosity modulation by PVA-1799 45kg, PVA205MB 18kg, phosphate ester shallow lake 15kg, polyacrylic acid 15kg, softening agent 3kg, antistatic additive 4kg, in input high pressure mixing cirtern, 900 liters of cumulative volume is added water to, 140 DEG C of high temperature is passed through, pressure is the steam of 0.3MPa, the temperature in mixing cirtern is set to progressively reach more than 85 DEG C, pressure about 0.2MP, steaming and decocting 60 minutes or so, stirring serosity reaches complete gelatinizing state；
（2）, by the serosity cooked in mixing cirtern with pump for mortar transmission inject sizing groove, using Tianjin field coltfoal HS40 warp sizing machines, double-clip-double-nip starching, squeezing pressure 1.8KN, 0.3～0.5MPa of steam pressure, 94 DEG C of slurry groove temperature, main cylinder temperature 60 C～96 DEG C, slurry viscosity：12 seconds, 45 ms/min of sizing speed；
（3）The rate of sizing of two kinds of warp thread is 7%, regain 6%；
4th, denting operation：The reed-in method of two kinds of warp thread is the same, and by weaving process requirement menopause tablet, heald and reed are sequentially passed through, using 1,2,3,4 straight arrangements.According to the characteristics of warp thread and rainproof cloth style needs, enter using 4（Each dent wears four warp thread）Denting method.；
5th, weaving process：Using Japanese Tianjin field coltfoal ZAX-e multi-arm air-jet looms, 288 degree of opening time, back beam height 82mm, 2500 Ns of warp tension, 420 revs/min of speed；
6th, arranging process：Fabric is tested on GA801-300 cloth inspecting machines, is measured, repaired general fabric defect by the way of artificial.
The invention has the beneficial effects as follows, using the fabric of weaving process weaving, the bedclothes fabric with the anti-mite effect of natural anti-plumage is weaved into, while with good anti-chiseling down effect and hygroscopicity, breathability.The anti-plumage acarid prevention fabric composition is cotton and two kinds of natural fibers of kapok, without other chemical fibre compositions；According to《GB/T12705.2-2009 fabric eiderdown property experimental techniques》Requirement tested, and reference《The evaluation of the anti-mite performance of GB/T24253-2009 textiles》The anti-mite performance test of fabric is carried out, test result is 92% for resistance demodicid mite rate, with extremely strong anti-mite effect；Meanwhile, the fabric has good flexibility, comfortableness and warmth retention property.
Description of the drawings
With reference to the accompanying drawings and examples the present invention is further detailed explanation.
The process flow chart of Fig. 1 present invention.
Specific embodiment：
The anti-plumage anti-mite fabric is that, using natural kawo fiber and cotton fiber, meridians cylinder operation → warping process → sizing operation → denting operation → weaving process → arranging process blended union is formed；Wherein content 20%-30% of bombax cotton, cotton fiber 80%-70%, the warp thread of fabric is formed using cotton fiber and bombax cotton blending, and weft yarn is that bombax cotton and cotton fiber blending are made into the anti-plumage anti-mite fabric of plain weave；The line density of warp thread used is 14.5tex, and the line density of weft yarn is 9.7tex, and its processing step is as follows：
1st, winding procedure：Using village field 21C fully-automatic spooling machines, by line density for 14.5tex cotton and kapok blending rate be 80/20,75/25, two kind of cop be wound into that capacity is big, forming respectively, rolling density is 0.7/cm3Cheese, and remove fault and the impurity such as cotton knot on yarn, thickness section；
2nd, warping process：Respectively by 750LineDensity for 14.5tex cotton and kapok blending rate be 80/20,75/25, two kind of cheese carry out warping, warped length is 5200 meters, yarn sheet of the composition with uniform tension, close parallel in 12 warp beams, total warping radical is 8300；
3rd, sizing operation：
（1）, serosity modulation by PVA-1799 45kg, PVA205MB 18kg, phosphate ester shallow lake 15kg, polyacrylic acid 15kg, softening agent 3kg, antistatic additive 4kg, in input high pressure mixing cirtern, 900 liters of cumulative volume is added water to, 140 DEG C of high temperature is passed through, pressure is the steam of 0.3MPa, the temperature in mixing cirtern is set to progressively reach more than 85 DEG C, pressure about 0.2MP, steaming and decocting 60 minutes or so, stirring serosity reaches complete gelatinizing state；
（2）, by the serosity cooked in mixing cirtern with pump for mortar transmission inject sizing groove, using Tianjin field coltfoal HS40 warp sizing machines, double-clip-double-nip starching, squeezing pressure 1.8KN, 0.3～0.5MPa of steam pressure, 94 DEG C of slurry groove temperature, main cylinder temperature 60 C～96 DEG C, slurry viscosity：12 seconds, 45 ms/min of sizing speed；
（3）The rate of sizing of two kinds of warp thread is 7%, regain 6%；
4th, denting operation：The reed-in method of two kinds of warp thread is the same, and by weaving process requirement menopause tablet, heald and reed are sequentially passed through, using 1,2,3,4 straight arrangements.According to the characteristics of warp thread and rainproof cloth style needs, enter using 4（Each dent wears four warp thread）Denting method；
5th, weaving process：Using Japanese Tianjin field coltfoal ZAX-e multi-arm air-jet looms, 288 degree of opening time, back beam height 82mm, 2500 Ns of warp tension, 420 revs/min of speed enables weft yarn smoothly to introduce；
6th, arranging process：Fabric is tested on GA801-300 cloth inspecting machines, is measured, repaired general fabric defect by the way of artificial.
Using present invention process weave anti-plumage anti-mite fabric, with extremely strong anti-plumage and anti-mite effect, and with and hygroscopicity, breathability.
Claims (1)
1. a kind of anti-plumage anti-mite fabric weaving process, the anti-plumage anti-mite fabric is made into using natural kawo fiber and cotton fiber blending, wherein content 20%-30% of bombax cotton, cotton fiber 80%-70%, the line density of warp thread used is 14.5tex, and the line density of weft yarn is 9.7tex；It is characterized in that：Its processing step is as follows：
1st, winding procedure：Using village field 21C fully-automatic spooling machines, by line density for 14.5tex cotton and kapok blending rate be 80/20,75/25, two kind of cop be wound into that capacity is big, forming respectively, rolling density is 0.7/cm3Cheese, and remove fault and the impurity such as cotton knot on yarn, thickness section；
2nd, warping process：Respectively by 750 line densities for 14.5tex cotton and kapok blending rate be 80/20,75/25, two kind of cheese carry out warping, warped length is 5200 meters, composition with uniform tension yarn sheet, close parallel in 12 warp beams, total warping radical be 8300；
3 sizing operations：
（1）, serosity modulation by PVA-1799 45kg, PVA205MB 18kg, phosphate ester shallow lake 15kg, polyacrylic acid 15kg, softening agent 3kg, antistatic additive 4kg, in input high pressure mixing cirtern, 900 liters of cumulative volume is added water to, 140 DEG C of high temperature is passed through, pressure is the steam of 0.3MPa, the temperature in mixing cirtern is set to progressively reach more than 85 DEG C, pressure about 0.2MP, steaming and decocting 60 minutes or so, stirring serosity reaches complete gelatinizing state；
（2）, by the serosity cooked in mixing cirtern with pump for mortar transmission inject sizing groove, using Tianjin field coltfoal HS40 warp sizing machines, double-clip-double-nip starching, squeezing pressure 1.8KN, 0.3～0.5MPa of steam pressure, 94 DEG C of slurry groove temperature, main cylinder temperature 60 C～96 DEG C, slurry viscosity：12 seconds, 45 ms/min of sizing speed；
（3）The rate of sizing of two kinds of warp thread is 7%, regain 6%；
4th, denting operation：The reed-in method of two kinds of warp thread is the same, and by weaving process requirement menopause tablet, heald and reed are sequentially passed through, using 1,2,3,4 straight arrangements；
5th, weaving process：Using Japanese Tianjin field coltfoal ZAX-e multi-arm air-jet looms, 288 degree of opening time, back beam height 82mm, 2500 Ns of warp tension, 420 revs/min of speed；
6th, arranging process：Fabric is tested on GA801-300 cloth inspecting machines, is measured, repaired general fabric defect by the way of artificial.
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| CN201510697571.XA CN106609408A (en) | 2015-10-22 | 2015-10-22 | Technique of manufacturing fabric capable of preventing down leakage and mite |
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| CN201510697571.XA CN106609408A (en) | 2015-10-22 | 2015-10-22 | Technique of manufacturing fabric capable of preventing down leakage and mite |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107012565A (en) * | 2017-06-01 | 2017-08-04 | 安徽三祥羽毛股份有限公司 | A kind of processing method of the anti-mite type eiderdown quilt fabric of insect prevention |
| CN107385627A (en) * | 2017-08-22 | 2017-11-24 | 湖南梦洁家纺股份有限公司 | A kind of preparation method of the anti-velvet fabric of soft ventilative kapok |
| GB2566451A (en) * | 2017-09-12 | 2019-03-20 | Garware Wall Ropes Ltd | Drag and biofouling growth reducing fabric for aquaculture |
| CN116121921A (en) * | 2022-12-19 | 2023-05-16 | 南通双弘纺织有限公司 | Production method of environment-friendly blended yarn |
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2015
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| CN104278417A (en) * | 2013-07-12 | 2015-01-14 | 际华三五四二纺织有限公司 | Shirt fabric weaving process |
| CN104278407A (en) * | 2013-07-12 | 2015-01-14 | 际华三五四二纺织有限公司 | Warp backed weave double cloth weaving process |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107012565A (en) * | 2017-06-01 | 2017-08-04 | 安徽三祥羽毛股份有限公司 | A kind of processing method of the anti-mite type eiderdown quilt fabric of insect prevention |
| CN107385627A (en) * | 2017-08-22 | 2017-11-24 | 湖南梦洁家纺股份有限公司 | A kind of preparation method of the anti-velvet fabric of soft ventilative kapok |
| GB2566451A (en) * | 2017-09-12 | 2019-03-20 | Garware Wall Ropes Ltd | Drag and biofouling growth reducing fabric for aquaculture |
| GB2566451B (en) * | 2017-09-12 | 2020-04-15 | Garware Wall Ropes Ltd | Drag and biofouling growth reducing fabric for aquaculture |
| CN116121921A (en) * | 2022-12-19 | 2023-05-16 | 南通双弘纺织有限公司 | Production method of environment-friendly blended yarn |
| CN116121921B (en) * | 2022-12-19 | 2024-04-19 | 南通双弘纺织有限公司 | Production method of environment-friendly blended yarn |
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Application publication date: 20170503 |