CN104278407A - Warp backed weave double cloth weaving process - Google Patents

Warp backed weave double cloth weaving process Download PDF

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Publication number
CN104278407A
CN104278407A CN201310292400.XA CN201310292400A CN104278407A CN 104278407 A CN104278407 A CN 104278407A CN 201310292400 A CN201310292400 A CN 201310292400A CN 104278407 A CN104278407 A CN 104278407A
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warp thread
warp
yarn
sizing
fabric
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CN201310292400.XA
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CN104278407B (en
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刘超
段晓丽
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际华三五四二纺织有限公司
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Abstract

The invention discloses a warp backed weave double cloth weaving process. The process comprises the following processing steps of spooling, warping, preparing size, sizing, denting, weaving and finishing. According to the process, one side, exposing JC27.8Tex+40D warp yarns, of a fabric formed by processing the JC27.8Tex+40D warp yarns and JC/H(60/40)21.6Tex warp yarns serves as an outer layer to ensure the stiffness and smoothness and the style keeping property of clothes, the other side exposing the JC/H(60/40)21.6Tex warp yarns serves as an inner layer, hemp fibers have high moisture absorption and moisture exhaust properties, the inner layer of the fabric can timely absorb and exhaust sweat of a human body and water vapor, and the wearing comfort of the clothes is improved.

Description

Warp backed weave double cloth fabric manufacture technique
Technical field
The present invention relates to a kind of new Type Clothes Material weaving process, is a kind of warp backed weave double cloth fabric manufacture technique specifically.
Background technology
The fabric of current low and middle-grade spring and autumn business wear generally adopts pure terylene fabric or a small amount of wool and blend polyester, and fabric tissue adopts the twills such as 32,21.The fabric that terylene content is higher has durable, good springiness, the feature such as not yielding, well-pressed, quick-drying washable, and the stiffness of fabric and shape-retaining ability are all relatively good.But terylene content is higher, the moisture absorbing and sweat releasing property of fabric is poorer, there is certain deficiency in snugness of fit.In addition, often rub when wearing, electrostatic phenomenon is more serious.
Summary of the invention
For overcoming the deficiencies in the prior art, the object of the invention is to provide the double cloth fabric manufacture technique of a kind of warp backed weave (being formed double through overlapping anatomic by two groups of warp thread and one group of weft yarns) fabric, it is poorer that this double cloth fabric manufacture technique solves fabric moisture absorbing and sweat releasing property, wears the uncomfortable and easy problem producing electrostatic of friction.
Technical scheme of the present invention is, the weaving process of warp backed weave two-layer fabric, and its processing step is: winding procedure → warping process → preparation slurries → sizing operation → denting operation → weaving process → arranging process.
(1) winding procedure: adopt German Schlafhorst AUTOCONER338 fully-automatic spooling machine, the spun yarn cop fallen by fine spining machine is wound into that capacity is large, forming and rolling density is the bobbin of 0.6-0.8g/cm3, and removes fault and impurity on yarn.
(2) warping process: the warp thread JC27.8Tex+40D and warp thread JC/H (60/40) 21.6Tex that respectively certain radical about 20000 and length are about 5000-5500 rice, draw from doff bobbin, form a width yarn sheet, warp thread is made to have uniform tension force, tight around on warp beam in parallel to each other.
(3) slurries are prepared:
1., by PVA1799 55kg, PVA205MB 25kg, converted starch 15kg, polyacrylic acid 25kg, softener 3kg, antistatic additive 6kg, lubricant 3kg, carmine colouring agent 0.3kg, in input mixing cirtern, then cumulative volume 0.85m3 is added water to, pass into steam, the temperature in mixing cirtern is made to reach more than 90 DEG C gradually, pressure is about 0.16MP, and boiling about 45 minutes also high-speed stirred to slurries reaches complete gelatinization state.
2., drop in mixing cirtern with PVA1799 45kg, PVA205MB 20kg, converted starch 30kg, AD propylene class 12kg, grease 3kg, then cumulative volume 0.85m3 is added water to, pass into steam, the temperature in mixing cirtern is made to reach more than 90 DEG C gradually, pressure is about 0.16MP, and boiling about 40 minutes also high-speed stirred to slurries reaches complete gelatinization state.
(4) sizing operation: two kinds of slurries boiling in mixing cirtern modulated inject the first starching liquid bath and the second starching liquid bath respectively with leading stock pump, by warp thread JC27.8Tex+40D and warp thread JC/H (60/40) 21.6Tex respectively by the sizing liquor in the sizing liquor in the first slurry tank and the second slurry tank, and take the mode of High-pressure Sizing (squeezing pressure 42KN), prevent from producing electrostatic in weaving process.Sizing rate of yarn reaches 6.5%, regain 7%.
(5) denting operation: warp thread JC27.8Tex+40D and warp thread JC/H (60/40) 21.6Tex is pressed the method for fabric knitting technological requirement defined successively through menopause tablet, heald and reed, subregion is adopted to wear method, JC27.8Tex+40D warp thread is through proparea, and JC/H (60/40) 21.6Tex warp thread is through back zone.
The method of gaiting is: A1, B5, A2, B6, A3, B7, A4, B8.
Wear in method at fabric tissue, which page heald frame digitized representation warp thread is through on, and A represents warp thread JC27.8Tex+40D, and B represents warp thread JC/H (60/40) 21.6Tex), C represents that weft yarn T150D+40D is pure and washs spandex core-spun yarn.
 
In order to the needs of cloth style, adopt the 2 denting methods entered.
Smooth for ensureing selvedge, not crimping, selvage weave 2/2 changes warp rib.
(6) weaving process: adopt field, Japanese Tianjin coltfoal ZAX air-jet loom, opening time 290 degree, back beam height to 53mm, the warp let-off time 310 degree, warp let-off tension force 2500 Ns, the speed of a motor vehicle 600 revs/min, adopts the production technology of " hightension, little opening "; By opening, wefting insertion, beat up, batch the cooperation with feeding system of warp, making to interweave according to the requirement of design through weft yarn forms fabric; Have employed in the process and carry out dividing sinker every yarn device, make JC27.8Tex+40D warp thread on the upper strata every yarn device, JC/H (60/40) 21.6Tex warp thread in the lower floor every yarn device, like this occur broken end time, which kind of warp thread can distinguish easily is, not easily misdraws;
(7) arranging process: test to grey cloth on GA801-300 cloth inspecting machine, measure, by manually repairing fabric defect.
The present invention compared with prior art, there is following characteristics: (1) makes two kinds of warp thread carry out starching by different slurry tank in sizing process, and in the slurries of warp thread JC/H (60/40) 21.6Tex, add the carmine colouring agent that can move back and wash, two kinds of warp thread are made easily to distinguish denting, be easy to operation, and antistatic additive is added in the slurries of JC27.8Tex+40D warp thread, prevent electrostatic, balling-up, weaving process is carried out smoothly.
(2) in denting operation, JC27.8Tex+40D warp thread is through proparea, ensures, at the medium and small opening process of weaving process, to reduce it and rub up and down, avoid warp yarn friction to fluff.
(3) in weaving process, have employed and carry out dividing sinker every yarn device, make JC/H (60/40) 21.6Tex on the upper strata every yarn device, JC27.8Tex+40D warp thread is in the lower floor every yarn device, during such appearance broken end, can distinguish easily is any warp thread.Adopt this technique, can weave through re-organized two-layer fabric on conventional air-jet loom, have technique simple, difficulty of weaving is little, and ensure that the quality of fabric well.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described
Fig. 1 technique organization chart of the present invention.
Fig. 2 is process sequence diagram of the present invention.
In the drawings 1, be organization chart, 2, be reed draft, 3, be drafting plan, 4, be pegging plan, A represents warp thread JC27.8Tex+40D, and B represents warp thread JC/H (60/40) 21.6Tex), C represents that weft yarn T150D+40D is pure and washs spandex core-spun yarn.
Detailed description of the invention
In the double cloth fabric manufacture technique of warp backed weave of the present invention.Warp thread is divided into two kinds, one is JC27.8Tex+40D warp thread, and another kind is JC/H (60/40) 21.6Tex warp thread, adds man-hour carrying out garment production, fabric manifests JC27.8Tex+40D warp thread one side as outer, guarantees stiffness and the shape-retaining ability of clothes; Manifest the one side of C/H (60/40) 21.6Tex warp thread as nexine, china-hemp fibers has excellent hygroscopicity and hydrofuge, and the sweat of human body and steam can be drawn and discharge by fabric nexine in time, improve the snugness of fit of clothes.
Fig. 1 of the present invention, embodiment illustrated in fig. 2 in: Fabric Design uses two kinds of warp thread, and JC27.8Tex+40D warp thread and JC/H (60/40) 21.6Tex warp thread, fabric tissue is warp backed weave.To gait method: which page heald frame A1, B5, A2, B6, A3, B7, A4, B8(digitized representation warp thread is through on, A, expression warp thread JC27.8Tex+40D, B, represent warp thread JC/H (60/40) 21.6Tex), C, represent that weft yarn T150D+40D is pure and wash spandex core-spun yarn).
Specific embodiment of the invention processing step is: winding procedure → warping process → preparation slurries → sizing operation → denting operation → weaving process → arranging process.
(1) winding procedure: adopt German Schlafhorst AUTOCONER338 fully-automatic spooling machine, the spun yarn cop fallen by fine spining machine is wound into that capacity is large, forming and have the bobbin of certain density, and removes fault and impurity on yarn.
(2) warping process: the warp thread JC27.8Tex+40D and warp thread JC/H (60/40) 21.6Tex that respectively certain radical about 20000 and length are about 5000m, draw from doff bobbin, form a width yarn sheet, warp thread is made to have uniform tension force, tight around on warp beam in parallel to each other.
(3) slurries are prepared:
1., by PVA1799 55kg, PVA205MB 25kg, converted starch 15kg, polyacrylic acid 25kg, softener 3kg, antistatic additive 6kg, lubricant 3kg, carmine colouring agent 0.3kg, in input mixing cirtern, then cumulative volume 0.85m3 is added water to, pass into steam, the temperature in mixing cirtern is made to reach more than 90 DEG C gradually, pressure is about 0.16MP, and boiling about 45 minutes also high-speed stirred to slurries reaches complete gelatinization state.
2., drop in mixing cirtern with PVA1799 45kg, PVA205MB 20kg, converted starch 30kg, AD propylene class 12kg, grease 3kg, then cumulative volume 0.85m3 is added water to, pass into steam, the temperature in mixing cirtern is made to reach more than 90 DEG C gradually, pressure is about 0.16MP, and boiling about 40 minutes also high-speed stirred to slurries reaches complete gelatinization state.
(4) sizing operation: make warp thread JC27.8Tex+40D and warp thread JC/H (60/40) 21.6Tex carry out starching respectively by two slurry tank.Because two kinds through the difference of yarn property, different slurries are injected respectively in two slurry tank, JC27.8Tex+40D warp thread is through the first slurry tank starching, JC/H (60/40) 21.6Tex warp thread is through second slurry tank starching, make denting workman be easy to differentiation two kinds of warp thread, be convenient to denting process operations.
The carmine colouring agent that can move back and wash is added in the slurries of JC/H (60/40) 21.6Tex warp thread, by this kind of warp dyeing, and when reeling JC/H (60/40) 21.6Tex warp thread around slurry axle outside, to distinguish two kinds of warp thread, in order to avoid JC27.8Tex+40D warp thread plays electrostatic phenomenon, in its slurries, add antistatic additive, take the mode of High-pressure Sizing (squeezing pressure 42KN), reduce and produce electrostatic in weaving process.
(5) denting operation: warp thread JC27.8Tex+40D and warp thread JC/H (60/40) 21.6Tex is pressed the method for fabric knitting technological requirement defined successively through menopause tablet, heald and reed, subregion is adopted to wear method, JC27.8Tex+40D warp thread is through proparea, JC/H (60/40) 21.6Tex warp thread is through back zone, Drafting Method: A1, B5, A2, B6, A3, B7, A4, B8.
Wear in method at fabric tissue, digital 1-8 represents warp thread and is through on which page heald frame, and A represents warp thread JC27.8Tex+40D, and B represents warp thread JC/H (60/40) 21.6Tex), C represents that weft yarn T150D+40D is pure and washs spandex core-spun yarn.
In order to the needs of cloth style, adopt the 2 denting methods entered.
Smooth for ensureing selvedge, not crimping, selvage weave 2/2 changes warp rib.
(6) weaving process: adopt air-jet loom, opening time 290 degree, back beam height 53mm, the warp let-off time 310 degree, warp let-off tension force 2500 Ns, the speed of a motor vehicle 600 revs/min, adopts the production technology of " hightension, little opening "; By opening, wefting insertion, beat up, batch the cooperation with warp let-off five big systems, make to form fabric through weft yarn according to the requirement intertexture of design, have employed in the process and carry out dividing sinker every yarn device, make JC27.8Tex+40D warp thread on the upper strata every yarn device, JC/H (60/40) 21.6Tex warp thread is in the lower floor every yarn device, during such appearance broken end, which kind of warp thread can distinguish easily is, not easily misdraws.
(7) arranging process: grey cloth is tested, measured on GA801-300 cloth inspecting machine, by artificial to cloth cover
Fault is repaired.

Claims (1)

1. a weaving process for warp backed weave two-layer fabric, its special card is: processing step is:
(1) winding procedure:
Adopt German Schlafhorst AUTOCONER338 fully-automatic spooling machine, the spun yarn cop fallen by fine spining machine be wound into that capacity is large, forming and rolling density is 0.6-0.8g/cm 3bobbin, and remove fault and impurity on yarn;
(2) warping process:
Respectively certain radical about 20000 and length are about warp thread JC27.8Tex+40D and warp thread JC/H (60/40) 21.6Tex of 5000-5500 rice, draw from doff bobbin, form a width yarn sheet, make warp thread have uniform tension force, tight around on warp beam in parallel to each other;
(3) to size mixing operation:
1., by PVA1799 55kg, PVA205MB 25kg, converted starch 15kg, polyacrylic acid 25kg, softener 3kg, antistatic additive 6kg, lubricant 3kg, carmine colouring agent 0.3kg, drop in mixing cirtern, then add water to cumulative volume 0.85m 3, pass into steam, make the temperature in mixing cirtern reach more than 90 DEG C gradually, pressure is about 0.16MP, and boiling about 45 minutes also high-speed stirred to slurries reaches complete gelatinization state;
2., with PVA1799 45kg, PVA205MB 20kg, converted starch 30kg, AD propylene class 12kg, grease 3kg drop in mixing cirtern, then add water to cumulative volume 0.85m 3, pass into steam, make the temperature in mixing cirtern reach more than 90 DEG C gradually, pressure is about 0.16MP, and boiling about 40 minutes also high-speed stirred to slurries reaches complete gelatinization state;
(4) sizing operation:
Modulate two kinds of slurries are injected the first sizing groove and the second sizing groove respectively with leading stock pump, by warp thread JC27.8Tex+40D and warp thread JC/H (60/40) 21.6Tex respectively by the sizing liquor in the sizing liquor in the first stock tank and the second stock tank, and take the mode of High-pressure Sizing (squeezing pressure 42KN), prevent from producing electrostatic in weaving process; Sizing rate of yarn reaches 6.5%, regain 7%;
(5) denting operation:
Warp thread JC27.8Tex+40D and warp thread JC/H (60/40) 21.6Tex is pressed the method for fabric knitting technological requirement defined successively through menopause tablet, heald and reed, subregion is adopted to wear method, JC27.8Tex+40D warp thread is through proparea, and JC/H (60/40) 21.6Tex warp thread is through back zone;
Its method of gaiting is: A1, B5, A2, B6, A3, B7, A4, B8;
(which page heald frame digitized representation warp thread is through on, and A represents warp thread JC27.8Tex+40D, and B represents warp thread JC/H (60/40) 21.6Tex), C represents that weft yarn T150D+40D is pure and washs spandex core-spun yarn; Adopt the 2 denting methods entered, selvage weave 2/2 changes warp rib;
(6) weaving process: adopt field, Japanese Tianjin coltfoal ZAX air-jet loom, opening time 290 degree, back beam height to 53mm, the warp let-off time 310 degree, warp let-off tension force 2500 Ns, the speed of a motor vehicle 600 revs/min, adopts the production technology of " hightension, little opening "; By opening, wefting insertion, beat up, batch the cooperation with feeding system of warp, making to interweave according to the requirement of design through weft yarn forms fabric; Have employed in the process and carry out dividing sinker every yarn device, make JC27.8Tex+40D warp thread on the upper strata every yarn device, JC/H (60/40) 21.6Tex warp thread is in the lower floor every yarn device;
(7) arranging process: test to grey cloth on GA801-300 cloth inspecting machine, measure, by manually repairing fabric defect.
CN201310292400.XA 2013-07-12 2013-07-12 Warp backed weave double cloth fabric manufacture technique Active CN104278407B (en)

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Cited By (8)

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Publication number Priority date Publication date Assignee Title
CN104695102A (en) * 2015-02-28 2015-06-10 江苏高科物流科技股份有限公司 Weaving method of memory material
CN105256389A (en) * 2015-11-16 2016-01-20 江南大学 Anti-static double-sided fabric and producing method thereof
CN105568500A (en) * 2016-01-29 2016-05-11 威海魏桥科技工业园有限公司 Mint fiber and cotton fiber blended fabric and weaving technology thereof
CN105696155A (en) * 2016-01-29 2016-06-22 威海魏桥科技工业园有限公司 Fabric with interlaced lyocell fibers and cotton blended fibers and weaving process of fabric
CN105803598A (en) * 2016-04-29 2016-07-27 宿迁至诚纺织品有限公司 Synthesis additive for yarn
CN106350916A (en) * 2016-08-29 2017-01-25 威海魏桥科技工业园有限公司 Interwoven fabric interweaved by water absorption and fast drying fiber and cotton and making process
CN106609408A (en) * 2015-10-22 2017-05-03 际华三五四二纺织有限公司 Technique of manufacturing fabric capable of preventing down leakage and mite
CN110344156A (en) * 2019-07-25 2019-10-18 际华三五四二纺织有限公司 Three layers of Compound Fabric fabric of one kind and its weaving process

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JP2003064552A (en) * 2001-08-23 2003-03-05 Toyobo Co Ltd Wiping handkerchief and method of production for the same
KR20050020121A (en) * 2003-08-21 2005-03-04 장병곤 Hemp cloth weaving method
CN101760860A (en) * 2008-12-24 2010-06-30 天津天纺投资控股有限公司 Tencel high-count fine-denier elastic stripe fabric and processing method thereof
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Publication number Priority date Publication date Assignee Title
CN104695102A (en) * 2015-02-28 2015-06-10 江苏高科物流科技股份有限公司 Weaving method of memory material
CN106609408A (en) * 2015-10-22 2017-05-03 际华三五四二纺织有限公司 Technique of manufacturing fabric capable of preventing down leakage and mite
CN105256389B (en) * 2015-11-16 2017-05-03 江南大学 Anti-static double-sided fabric and producing method thereof
CN105256389A (en) * 2015-11-16 2016-01-20 江南大学 Anti-static double-sided fabric and producing method thereof
CN105568500A (en) * 2016-01-29 2016-05-11 威海魏桥科技工业园有限公司 Mint fiber and cotton fiber blended fabric and weaving technology thereof
CN105696155A (en) * 2016-01-29 2016-06-22 威海魏桥科技工业园有限公司 Fabric with interlaced lyocell fibers and cotton blended fibers and weaving process of fabric
CN105696155B (en) * 2016-01-29 2018-03-23 威海魏桥科技工业园有限公司 The fabric and its weaving process that a kind of beautiful jade Sai Er interweaves with cotton blended fiber
CN105803598A (en) * 2016-04-29 2016-07-27 宿迁至诚纺织品有限公司 Synthesis additive for yarn
CN106350916A (en) * 2016-08-29 2017-01-25 威海魏桥科技工业园有限公司 Interwoven fabric interweaved by water absorption and fast drying fiber and cotton and making process
CN110344156A (en) * 2019-07-25 2019-10-18 际华三五四二纺织有限公司 Three layers of Compound Fabric fabric of one kind and its weaving process

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