CN102691156B - Pure cotton heavy bath mat weaving process - Google Patents
Pure cotton heavy bath mat weaving process Download PDFInfo
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- CN102691156B CN102691156B CN201210196496.5A CN201210196496A CN102691156B CN 102691156 B CN102691156 B CN 102691156B CN 201210196496 A CN201210196496 A CN 201210196496A CN 102691156 B CN102691156 B CN 102691156B
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Abstract
The invention relates to a pure cotton heavy bath mat weaving process. Firstly fine staple cotton is spun into72.9tex of single yarns with the twist degree of 30-60 twists/10cm, and then the single yarns are combined into four strands to make weak twist cone yarns with the twist degree of 15-25 twists/10cm; then the weak twist cone yarns are warped and starched, and are woven into greige cloth by a variable-program beating-up loom with a specific fuzzing beating-up tissue; and the greige cloth is bleached through boiling, whitened, neutralized, softened, dried and sewed into a bath mat. According to the pure cotton heavy bath mat weaving process provided by the invention, pure cotton material is reasonably and effectively utilized in the field of bath mats, the defect that the bath mat made of the pure cotton material is deformed easily and has poor elasticity and poor durability, which can not be changed by technicists for a long time, are overcome, and the manufactured bath mat has the advantages of softness, comfort, good water absorbability, difficult generation of static electricity and the like of the pure cotton material, and can become a development trend of the bath mat weaving technology.
Description
Technical field
The present invention relates to bath mat weaving process, be specifically related to a kind of textile low bath mat weaving process.
Background technology
Bath mat is that one can be absorbed moisture and dust in bathing place effectively, keeps the clean and tidy product in flooring.Need to there is comfortable foot feeling softness, high resilience, water imbibition is strong, and ABRASION RESISTANCE is good, not yielding, is difficult for producing the features such as static.Tradition bath mat multiselect chemical synthetic fiber is that raw material is made, and product is used function singleness.As good in polyamide fibre material wear ability, but yielding, easily produce static.Polypropylene fibre elastic properties of materials is good, and intensity is high, and ABRASION RESISTANCE is good, but water imbibition is poor.The comfortable softness of acrylic fibers material, good springiness, quality is soft, but water imbibition is bad, wears no resistance.There is poor flexibility in cotton material, yielding, the shortcomings such as poor durability, although now also have and utilize the bath mat of cotton as tapetum, but this bath mat cannot overcome poor flexibility at all, yielding, the shortcoming of poor durability, cotton as tapetum was used after the very short time, distortion will lodge, affect the attractive in appearance of bath mat, also affect the water absorbing properties of bath mat simultaneously, also just because of textile bath mat poor flexibility, yielding, the reason of poor durability, those skilled in the art never can effectively utilize cotton material in the bath mat field of manufacturing, and for a long time, cotton material softness is comfortable, good water absorption, being difficult for producing the advantages such as static cannot be fully played on bath mat.
Summary of the invention
Technical problem to be solved by this invention is to provide textile low bath mat weaving process, and it has overcome the shortcoming of poor flexibility when cotton material is applied in bath mat, yielding, poor durability, thereby eliminates defect in above-mentioned background technology.
For solving the problems of the technologies described above, technical scheme of the present invention is:
Textile low bath mat weaving process, comprises the following step of weaving:
S1. medium staple cotton is spun into 72.9t ex, the twist and is 30～60 and twist with the fingers the single thread of/10 centimetres, then described single thread is closed to 4 strands, make the twist and be 15～25 and twist with the fingers the weak twist cylinder yarn of/10 centimetres;
S2. by described weak twist cylinder yarn, through warping starching, rely on the variation formula loom that beats up, select reed No. 50, ground enters reed through 1, hair enters reed through 0.5, filling density is 50～70 latitude/2.54 centimetre, the speed of a motor vehicle is 300～380 revs/min, and select the ground warp of 35tex × 2～37tex × 2, the weft yarn cooperation of 57～60tex to weave, the fluffing of employing is beaten up and is organized as: every two adjacent hairs warps are at 6～10 latitudes, and a hair is through a high looped pile, another root hair, through playing at least two short looped piles side by side, is finally woven into grey cloth;
S3. described grey cloth is boiled float, add white, neutralize, add soft, dry, then bath mat is made in sewing.
Through above-mentioned step, can reach low standard of bath mat: 8 of single thread, 2 of plying calculated values.
In step S1, the twist of described single thread is 40 sth. made by twisting/10 centimetre.
In step S1, the twist of described weak twist cylinder yarn is 18 sth. made by twisting/10 centimetre.
In step S1, describedly through selecting the roving count of 36.4tex × 2; Described weft yarn is selected the roving count of 58.3tex, and above-mentioned ground warp and weft yarn not only can complete clamping and the warp let-off smoothly, can make bath mat aspect selection, reach optimization effect simultaneously.
In step S1, comprise following operation:
Opening and cleaning step, carries out shredding and removal of impurities by mixed medium staple cotton with opener, with scutcher continuation shredding and impurity elimination, and lap or the cotton layer of raw cotton being made to certain specification;
Carding step, carries out the careful comb that divides thoroughly by the lap of making or cotton layer feeding carding machine, makes bundle fiber be separated into filament state, and pars fibrosa is stretched, and makes the even oval comb and parallel cotton fibers prior to spinning carded sliver of certain density.And regular circle is placed in sliver can, the comb and parallel cotton fibers prior to spinning carded sliver of simultaneously carding machine being produced stretches through preliminary orientation, makes it possess the preliminary form of sliver;
Rotor spinning operation: use F1603 type longitude and latitude frame, first by sliver through horn mouth, by feed roller and feeding board, slowly fed, the combing roller that is surrounded by metallic decoration wire by surface is decomposed into after filament state, and the revolving cup that is negative pressure state through conveyance conduit in by cup sucks.Due to the centrifugal action of revolving cup high speed rotary, fiber slips into revolving cup collection surface along wall of cup, is condensed into fiber strip; During repiece, first an one thread is sent into the doffing tube mouth of pipe, due to the effect of air-flow, this one thread is inhaled in cup immediately, and loose thread is thrown to collection surface under the effect of centrifugal force, overlaps with cohesion yarn.Draw yarn and grip output by delivery roller, be attached at together with one end of cohesion yarn and cohesion yarn with the revolution of revolving cup, thereby obtain turn, finally obtain 72.9tex, the twist is the single thread of/10 centimetres of 30～60 sth. made by twisting;
Close yarn operation, above-mentioned cylinder yarn is closed to 4 strands and twist with the fingers the standards twisting of/10 centimetres by 15～25, be made into weak twist cylinder yarn.
In step S2, the described variation formula loom that beats up comprises G6300 type Rapier looms, Shi Mite G6300F Rapier looms, Sulzer G6200 Rapier looms etc., and beating-up mechanism for loom adopts variation formula beating-up mechanism, can meet requirements of weaving process of the present invention.
In step S2, the fluffing of employing is beaten up and is organized as: every two adjacent hair warps, and a hair plays a high looped pile through 7 latitudes, and another root hair plays respectively short looped pile when 3 latitudes and 4 latitude, forms two short looped piles side by side.A large amount of facts have proved of process: the fluffing that plays respectively short looped pile when bath mat adopts 7 latitudes to play high looped pile, 3 latitudes and 4 latitude is beaten up while organizing, ground, through the strongest to the chucking power of hair warp, also makes bath mat reach the optimization of performance.
In step S2, described fluffing is beaten up in tissue, wherein hair through meeting in variation formula is beaten up two traverses of loom, 3 latitudes and 4 latitudes play respectively short looped pile, and an adjacent other hair, when in the first traverse generation, is not clamped by weft yarn with it, do not form looped pile, just there is the length value of a warp run-in, and when the second traverse forms, produce a high looped pile, form 7 latitudes and play high looped pile.
In step S3, boil and float boiling that operation used and float solution and contain caustic soda, hydrogen peroxide stabilizer, hydrogen peroxide, bleeding agent.
In step S3, described caustic soda, hydrogen peroxide stabilizer, hydrogen peroxide, bleeding agent are respectively 30L/450kg, 20L/450kg, 45L/450kg, 3L/450kg boiling the concentration of floating in solution.
In step S3, add white operation and comprise: in overflow dyeing machine, add 0.66kg/450kg to boil and float the brightening agent of solution concentration, under the condition of 60 ℃, circulate 20 minutes.In and operation comprise: under 60 ℃ of conditions, by concentration, be that 1.5kg/450kg boils the citrate cycle 10 minutes of floating solution concentration, make pH value be neutrality.Adding soft operation comprises: boiling in overflow dyeing machine floated and in solution, added the high temperature destarch enzyme MJ520 of 2g/L to circulate 30 minutes under 80 ℃ of conditions of temperature, after through washing after, the softener JWJ that adds again 12L/450kg to boil to float solution then circulates 30 minutes under 40 ℃ of conditions of temperature.MJ 520 is a kind of high temperature destarch enzyme that Wuxi bioengineering Co., Ltd of Jie Neng section produces; JWJ is a kind of softener that Clariant company produces, and its effect is to make fabric more soft in processing procedure, more fluffy.Finally, product is made bath mat through loose formula baking operation, sewing operation again.The concentration of citric acid, softener JWJ is boiled and is floated solution as benchmark using 450kg; The high temperature destarch enzyme MJ520 of 2g/L refers to that every liter is boiled to float and in solution, contains 2g high temperature destarch enzyme MJ520.
Finally, the bath mat reverse side that described sewing is made is printed antilubricant, and described antilubricant is a kind of efficient binder, and consumption is 10% of bath mat weight.Efficient binder generally selects the anti-slip type emulsification of Japanese matsuda Chemical Manufacture to print slurry.
The design of this bath mat is started with from functional aspect, and by innovation institutional framework, careful technique selection, makes great efforts to overcome the numerous difficulties that run in product implementation process, finally develops a kind of Practical Performance super comfortable textile bath mat more comprehensively.
Owing to having adopted technique scheme, the invention has the beneficial effects as follows:
Low bath mat weaving process of cotton textiles provided by the invention, textile material has been carried out in bath mat field rationally effectively utilize, overcome the defect of bath mat easily distortion that technical staff for a long time cannot change textile material, poor flexibility, poor durability, the bath mat making has advantages of that textile material softness is comfortable, good water absorption, be difficult for producing static etc., will become a kind of development trend of bath mat weaving technology.
Low bath mat weaving process of cotton textiles provided by the invention, has following feature:
The one, technical staff is through long-term exploration, acquisition is applicable to the textile coarse yarn line of bath mat requirement, that is: medium staple cotton is spun into 72.9tex, the twist and 30～60 twists with the fingers the single thread of/10 centimetres, then single thread is closed to 4 strands, make the twist and be 15～25 and twist with the fingers the weak twist cylinder yarn of/10 centimetres.Then adopt above-mentioned weak twist cylinder yarn as hair warp, select the ground warp of 35tex × 2～37tex × 2, the weft yarn cooperation of 57～60tex to weave, this weak twist cylinder yarn is textile low material, and aspect differential, the twist, be applicable to the making requirement of bath mat, the bath mat that makes to make has brought into play that textile material softness is comfortable, good water absorption, be difficult for producing the advantage of static, and bath mat stable performance, durable; Meanwhile, ground warp, the weft yarn selected also coordinate a mao warp, make the property indices of bath mat reach best.
The 2nd, technical staff through long-term groping, experiment repeatedly, the fluffing of the designing a kind of applicable bath mat institutional framework of beating up, when making product surface carry a high looped pile of system, by the adjacent hair of high looped pile through the short looped pile of deducting a percentage, the number of short looped pile is two to three times of high looped pile, and short looped pile has played to high looped pile the effect that supporting bracket is held up, though the non-lodging of high looped pile height, make fabric not only present height hair three-dimensional appearance in surface, and be not easy to follow the string; Simultaneously, the beat up twist and the intensity of institutional framework and weak twist cylinder yarn provided by the invention of this fluffing adapts, coordinate together, make more high resilience of product, more soft comfortable, the looped pile of low the bath mat of cotton textiles being woven into is difficult for lodging, good springiness, not yielding, durability good, even if use for a long time, flexibility can not reduce too large yet, has guaranteed largely the advantage of textile material.
The 3rd, technical staff utilizes the variation formula loom that beats up, again according to the beat up particularity of institutional framework of the twist characteristic of weak twist cylinder yarn and fluffing, to reed model, the speed of a motor vehicle of loom, and hair carries out adjustment repeatedly through the filling density that enters reed number, grey cloth of ground warp, finally determined optimum value, under this parameter area, it is best that the overall performance of bath mat can reach, and its elasticity, stability, durability reach best.
In addition, because bath mat is textile material, its post-processed and traditional bath mat are also different, boil float, add white, neutralize, add in soft, baking operation, the durations of preparation type used, temperature parameter, operation etc. are all around bath mat of the present invention, obtain through a large amount of repetition test of technical staff; And under above operation, the various property abnormalities such as the bath mat product flexibility obtaining are good.
Accompanying drawing explanation
Fig. 1 is warp thread operating state schematic diagram in bath mat weaving process of the present invention;
Fig. 2 is that bath mat of the present invention is weaved and used organization chart.
The specific embodiment
For technological means, creation characteristic that the present invention is realized, reach object and effect is easy to understand, below in conjunction with specific embodiment, further set forth the present invention.
Textile low bath mat weaving process, comprises the following step of weaving:
S1. the single thread that medium staple cotton is spun into 72.9tex, the twist and is 40 sth. made by twisting/10 centimetre, then closes 4 strands by described single thread, makes the twist and be the weak twist cylinder yarn of 18 sth. made by twisting/10 centimetre.
This step comprises following operation: 1. opening and cleaning step, mixed medium staple cotton is carried out to shredding and removal of impurities with opener, and with scutcher continuation shredding and impurity elimination, and lap or the cotton layer of raw cotton being made to certain specification; 2. carding step, carries out the careful comb that divides thoroughly by the lap of making or cotton layer feeding carding machine, makes bundle fiber be separated into filament state, and pars fibrosa is stretched, and makes the even oval comb and parallel cotton fibers prior to spinning carded sliver of certain density.And regular circle is placed in sliver can, the comb and parallel cotton fibers prior to spinning carded sliver of simultaneously carding machine being produced stretches through preliminary orientation, makes it possess the preliminary form of sliver; 3. rotor spinning operation: use F1603 type longitude and latitude frame, first by sliver through horn mouth, by feed roller and feeding board, slowly fed, the combing roller that is surrounded by metallic decoration wire by surface is decomposed into after filament state, and the revolving cup that is negative pressure state through conveyance conduit in by cup sucks.Due to the centrifugal action of revolving cup high speed rotary, fiber slips into revolving cup collection surface along wall of cup, is condensed into fiber strip; During repiece, first an one thread is sent into the doffing tube mouth of pipe, due to the effect of air-flow, this one thread is inhaled in cup immediately, and loose thread is thrown to collection surface under the effect of centrifugal force, overlaps with cohesion yarn.Draw yarn and grip output by delivery roller, be attached at together with one end of cohesion yarn and cohesion yarn with the revolution of revolving cup, thereby acquisition turn, finally obtain 72.9tex, the twist and be the single thread of 40 sth. made by twisting/10 centimetre; 4. close yarn operation, above-mentioned cylinder yarn is closed to 4 strands and by the standard twisting of 18 sth. made by twisting/10 centimetre, be made into weak twist cylinder yarn.
72.9t ex single twist is 40 sth. made by twisting/10 centimetre, and the twist of closing weak twist cylinder yarn after 4 strands is 18 sth. made by twisting/10 centimetre, the average powerful 850cN of single thread, powerful coefficient of variation CV%:7.5, hundred meters of weight variation coefficient CV%:2.5, ultimate strength cN/tex:11.6.Average powerful 2700cN after plying, ultimate strength cN/tex:9.3 after plying.The weak twist cylinder yarn making is especially applicable to weaving of bath mat of the present invention.
S2. by described cylinder yarn, through warping starching, rely on Shi Mite G6300F Rapier looms, select reed No. 50, ground enters reed through 1, and hair enters reed through 0.5, and filling density is 60 latitude/2.54 centimetre, the speed of a motor vehicle is 350 revs/min, and select the ground warp of 36.4tex × 2, the weft yarn cooperation of 58.3tex to weave, the fluffing of employing is beaten up and is organized as: in two adjacent hairs warps, a hair plays high looped pile through 7 latitudes, another root hair plays respectively short looped pile through 3 latitudes and 4 latitudes, is finally woven into grey cloth.
In this step, referring to Fig. 1, when reed is during at next latitude of position A, directly the fabric of moulding is not pushed to fell (high order end), but when rear two latitude of reed in-position B, just pushed all weft yarns to fell.In two traverses that first mao completes in priority through 1 special construction because of tissue, form two short looped piles 3; And with first mao through 1 adjacent second mao through 2 when the first traverse produces because there is no weft yarn clamping, can not form looped pile, just have the length value of a warp run-in, when the second traverse formation, produce a high looped pile 4.Fig. 2 is organization chart, and from left to right, first row is the tissue of short looped pile, and secondary series is the tissue of high looped pile, three, four row be the tissue of warp.Namely in the middle of the process of twice traverse formation, the hair of first row is through forming two short looped piles, and secondary series hair is through having formed a high looped pile.
Its detailed weaving process is as follows.Referring to Fig. 1 and Fig. 2, in seven latitude pile stitch, include 1. 2. 3. 4. 5. 6. 7. seven weft yarns.Weave order carry out from left to right, high order end be 7. 6. last two weft yarns of a upper looped pile.Left end 1. 2. 3. for hand-to-hand fight in tights latitude, the interlacing point namely having interweaved when knitting 1. 2. 3. is just beaten and is 7. being had the position (being about as much as the length of a final short looped pile) of a segment distance with high order end by the reed vertical with weft yarn.Equally 4. 5. 6. also for hand-to-hand fight in tights latitude, just by reed beat with the position (being about as much as the final length that plays short looped pile) that 3. has a segment distance.7. be long dozen latitude, due to the clamping of ground warp, 6. 5. 4. reed shift position 3. onto together by what interweaved.Second mao through 2 3. and form a short looped pile 4..First mao just has a displacement (do not have through in left end clamping) through 1 this stage.Reed continues 7. to move to fell high order end, due to 1. and high order end have a segment distance between 7., the clamping of warp in addition, thus second mao through 2, form again a short looped pile 3 7. time 1. 2. 3. pushing high order end to.1. 2. 3. 4. 5. 6. reed get to high order end 7. during position from right-hand member position 7. by all interweaving, first mao through 1 due to only have 4. 5. 6. 7. locate through the clamping to it, so can only form a high looped pile 4.
The boiling of the hydrogen peroxide of the caustic soda that S 3. contains 30L/450kg concentration by described grey cloth utilization, the hydrogen peroxide stabilizer of 20L/450kg concentration, 45L/450kg concentration, the bleeding agent of 3L/450kg concentration floated solution and boiled and float; In overflow dyeing machine, add 0.66kg/450kg to boil the brightening agent that floats solution concentration, under the condition of 60 ℃, circulate 20 minutes, complete and add whitely, reach qualified whiteness; Under 60 ℃ of conditions, by concentration, be that 1.5kg/450kg boils the citrate cycle 10 minutes of floating solution concentration, make pH value be neutral, to prevent white product flavescence; Boiling in overflow dyeing machine floated the high temperature destarch enzyme MJ520 that adds 2g/L in solution, under 80 ℃ of conditions of temperature, circulate 30 minutes, after through washing after, add again 12L/450kg to boil to float the softener JWJ of solution, then under 40 ℃ of conditions of temperature, circulate 30 minutes, JWJ is a kind of softener that Clariant company produces, and its effect is to make fabric more soft in processing procedure, more fluffy; Product is made bath mat through loose formula baking operation, sewing operation again.
S4. the bath mat reverse side of described sewing being made is printed antilubricant.Described antilubricant is a kind of efficient binder, and consumption is 10% of bath mat weight.
Textile low bath mat weaving process, comprises the following step of weaving:
S1. medium staple cotton is spun into the single thread that 72.9tex, the twist are 30 sth. made by twisting/10 centimetre through opening and cleaning step, carding step, rotor spinning operation, then described single thread is closed to 4 strands through closing yarn operation, make the twist and be the weak twist cylinder yarn of 15 sth. made by twisting/10 centimetre.
S2. by described cylinder yarn, through warping starching, rely on G6300 type Rapier looms, select reed No. 50, ground enters reed through 1, and hair enters reed through 0.5, and filling density is 50 latitude/2.54 centimetre, the speed of a motor vehicle is 300 revs/min, and select the ground warp of 35tex × 2, the weft yarn cooperation of 57tex to weave, the fluffing of employing is beaten up and is organized as: in two adjacent hairs warps, a hair plays high looped pile through 6 latitudes, another hair plays respectively short looped pile through 3 latitudes and 3 latitudes, is finally woven into grey cloth.
The boiling of the hydrogen peroxide of the caustic soda that S3. described grey cloth utilization is contained to 30L/450kg concentration, the hydrogen peroxide stabilizer of 20L/450kg concentration, 45L/450kg concentration, the bleeding agent of 3L/450kg concentration floated solution and boiled and float; In overflow dyeing machine, add 0.66kg/450kg to boil the brightening agent that floats solution concentration, under the condition of 60 ℃, circulate 20 minutes, complete and add whitely, reach qualified whiteness; Under 60 ℃ of conditions, by concentration, be that 1.5kg/450kg boils the citrate cycle 10 minutes of floating solution, make pH value be neutral, to prevent white product flavescence; Boiling in overflow dyeing machine floated the high temperature destarch enzyme MJ 520 that adds 2g/L in solution, under 80 ℃ of conditions of temperature, circulate 30 minutes, after through washing after, add again 12L/450kg to boil to float the softener JWJ of solution, then under 40 ℃ of conditions of temperature, circulate 30 minutes, JWJ is a kind of softener that Clariant company produces, and its effect is to make fabric more soft in processing procedure, more fluffy; Product is made bath mat through loose formula baking operation, sewing operation again.
S4. the bath mat reverse side of described sewing being made is printed antilubricant.Described antilubricant is a kind of efficient binder, and consumption is 10% of bath mat weight.
Textile low bath mat weaving process, comprises the following step of weaving:
S1. medium staple cotton is spun into the single thread that 72.9tex, the twist are 60 sth. made by twisting/10 centimetre through opening and cleaning step, carding step, rotor spinning operation, then described single thread is closed to 4 strands through closing yarn operation, make the twist and be the weak twist cylinder yarn of 25 sth. made by twisting/10 centimetre.
S2. by described cylinder yarn, through warping starching, rely on Sulzer G6200 Rapier looms, select reed No. 50, ground enters reed through 1, and hair enters reed through 0.5, and filling density is 70 latitude/2.54 centimetre, the speed of a motor vehicle is 380 revs/min, and select the ground warp of 37tex × 2, the weft yarn cooperation of 60tex to weave, the fluffing of employing is beaten up and is organized as: in two adjacent hairs warps, a hair plays high looped pile through 10 latitudes, another hair plays respectively short looped pile through 3 latitudes, 3 latitudes and 4 latitudes, is finally woven into grey cloth.
The boiling of the hydrogen peroxide of the caustic soda that S3. described grey cloth utilization is contained to 30L/450kg concentration, the hydrogen peroxide stabilizer of 20L/450kg concentration, 45L/450kg concentration, the bleeding agent of 3L/450kg concentration floated solution and boiled and float; To adding 0.66kg/450kg to boil in overflow dyeing machine, float the brightening agent of solution concentration, under the condition of 60 ℃, circulate 20 minutes, complete and add whitely, reach qualified whiteness; Under 60 ℃ of conditions, by concentration, be that 1.5kg/450kg boils the citrate cycle 10 minutes of floating solution concentration, make pH value be neutral, to prevent white product flavescence; Boiling in overflow dyeing machine floated the high temperature destarch enzyme MJ520 that adds 2g/L in solution, under 80 ℃ of conditions of temperature, circulate 30 minutes, after through washing after, add again 12L/450kg to boil to float the softener JWJ of solution, then under 40 ℃ of conditions of temperature, circulate 30 minutes, JWJ is a kind of softener that Clariant company produces, and its effect is to make fabric more soft in processing procedure, more fluffy; Product is made bath mat through loose formula baking operation, sewing operation again.
S4. the bath mat reverse side of described sewing being made is printed antilubricant.Described antilubricant is a kind of efficient binder, and consumption is 10% of bath mat weight.
The present invention is not limited to the above-mentioned specific embodiment, and all are based on technical conceive of the present invention, and the structural improvement of having done, all falls among protection scope of the present invention.
Claims (3)
1. textile low bath mat weaving process, is characterized in that: comprise the steps:
S1. the single thread that medium staple cotton is spun into 72.9tex, the twist and is 40 sth. made by twisting/10 centimetre, then closes 4 strands by described single thread, makes the twist and be the weak twist cylinder yarn of 18 sth. made by twisting/10 centimetre;
S2. by described cylinder yarn, through warping starching, rely on the variation formula loom that beats up, select reed No. 50, ground enters reed through 1, hair enters reed through 0.5, filling density is 50～70 latitude/2.54 centimetre, the speed of a motor vehicle is 300～380 revs/min, and selects the ground warp of 35tex × 2～37tex × 2, the weft yarn cooperation of 57～60tex to weave, and the fluffing of employing is beaten up and is organized as: every two adjacent hair warps, a hair plays a high looped pile through 7 latitudes, another root hair plays respectively short looped pile when 3 latitudes and 4 latitude, forms two short looped piles side by side, is made into grey cloth;
S3. described grey cloth is boiled float, add white, neutralize, add soft, dry; Wherein, described in, boil and float boiling that operation used and float solution and contain caustic soda, hydrogen peroxide stabilizer, hydrogen peroxide, bleeding agent; Adding white operation comprises: in overflow dyeing machine, add 0.66kg/450kg to boil and float the brightening agent of solution concentration, circulate 20 minutes under the condition of 60 ℃; In and operation comprise: under 60 ℃ of conditions, by concentration, be that 1.5kg/450kg boils the citrate cycle 10 minutes of floating solution concentration, make pH value be neutrality; Adding soft operation comprises: boiling in overflow dyeing machine floated the high temperature destarch enzyme MJ520 that adds 2g/L in solution, under 80 ℃ of conditions of temperature, circulate 30 minutes, after washing, then add 12L/450kg to boil to float the softener JWJ of solution, then under 40 ℃ of conditions of temperature, circulate 30 minutes; Then bath mat is made in sewing.
2. low bath mat weaving process of cotton textiles as claimed in claim 1, is characterized in that: describedly through the roving count for 36.4tex × 2; Described weft yarn is the roving count of 58.3tex.
3. low bath mat weaving process of cotton textiles as claimed in claim 1, is characterized in that: the bath mat reverse side that described sewing is made applies one deck antilubricant, and described antilubricant consumption is 10% of bath mat weight.
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| CN111058157B (en) * | 2019-12-16 | 2021-08-06 | 建德鑫鼎纤维材料有限公司 | Warp looped fabric with firm loop consolidation and weaving method thereof |
| CN111455525A (en) * | 2020-04-13 | 2020-07-28 | 河北瑞春纺织有限公司 | Three-weft plus four-weft and seven-weft embossment-like looped pile low-twist towel and preparation method thereof |
| CN112663208A (en) * | 2020-12-28 | 2021-04-16 | 季志成 | Single-sided terry woven fabric and production process thereof |
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| JPS533339Y2 (en) * | 1973-09-18 | 1978-01-27 | ||
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| JPH0627397B2 (en) * | 1989-09-18 | 1994-04-13 | 阪野織物株式会社 | carpet |
| JPH06285278A (en) * | 1993-03-31 | 1994-10-11 | Kawashima Textile Manuf Ltd | Cloth for upholstering chair |
| JPH11229249A (en) * | 1998-02-16 | 1999-08-24 | Asao Shikimono:Kk | Pile fabric and its production |
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| JP2009150027A (en) * | 2007-12-22 | 2009-07-09 | Gp:Kk | Double-sided towel and method for producing the same |
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| CN101564259A (en) * | 2009-06-01 | 2009-10-28 | 孚日集团股份有限公司 | Process for producing antislip bathmat |
| CN101818402B (en) * | 2009-12-31 | 2013-09-04 | 滨州亚光家纺有限公司 | Method for producing vertical bar flat cut towel product |
| CN201952584U (en) * | 2011-01-30 | 2011-08-31 | 潍坊丽珂经贸有限公司 | Novel fabric |
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