CN102691156A - Pure cotton heavy bath mat weaving process - Google Patents
Pure cotton heavy bath mat weaving process Download PDFInfo
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- CN102691156A CN102691156A CN2012101964965A CN201210196496A CN102691156A CN 102691156 A CN102691156 A CN 102691156A CN 2012101964965 A CN2012101964965 A CN 2012101964965A CN 201210196496 A CN201210196496 A CN 201210196496A CN 102691156 A CN102691156 A CN 102691156A
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Abstract
The invention relates to a pure cotton heavy bath mat weaving process. Firstly fine staple cotton is spun into72.9tex of single yarns with the twist degree of 30-60 twists/10cm, and then the single yarns are combined into four strands to make weak twist cone yarns with the twist degree of 15-25 twists/10cm; then the weak twist cone yarns are warped and starched, and are woven into greige cloth by a variable-program beating-up loom with a specific fuzzing beating-up tissue; and the greige cloth is bleached through boiling, whitened, neutralized, softened, dried and sewed into a bath mat. According to the pure cotton heavy bath mat weaving process provided by the invention, pure cotton material is reasonably and effectively utilized in the field of bath mats, the defect that the bath mat made of the pure cotton material is deformed easily and has poor elasticity and poor durability, which can not be changed by technicists for a long time, are overcome, and the manufactured bath mat has the advantages of softness, comfort, good water absorbability, difficult generation of static electricity and the like of the pure cotton material, and can become a development trend of the bath mat weaving technology.
Description
Technical field
The present invention relates to the bath mat weaving process, be specifically related to the low bath mat weaving process of a kind of cotton textiles.
Background technology
Bath mat is a kind ofly can be effectively to absorb moisture and dust in bathing place, keeps the clean and tidy product in flooring.Need have the comfortable softness of feel, high resilience, water imbibition is strong, and ABRASION RESISTANCE is good, and is not yielding, is difficult for producing characteristics such as static.Tradition bath mat multiselect uses chemical synthetic fiber to process as raw material, and the product function of use is single.Good like the polyamide fibre material wear ability, but yielding, be prone to produce static.The polypropylene fibre elastic properties of materials is good, and intensity is high, and ABRASION RESISTANCE is good, but water imbibition is poor.The comfortable softness of acrylic fibers material, good springiness, quality is soft, but water imbibition is bad, wears no resistance.There are shortcomings such as poor flexibility, yielding, durable in cotton material; Though now also have and utilize the bath mat of cotton as tapetum; But this bath mat can't overcome the shortcoming of poor flexibility, yielding, durable at all, and after using the very short time, distortion will lodge as the cotton of tapetum; Influence the attractive in appearance of bath mat; Also influence simultaneously the water absorbing properties of bath mat, also just because of the reason of textile bath mat poor flexibility, yielding, durable, those skilled in the art never can make the field at bath mat with cotton material and effectively utilize; And advantages such as for a long time, the cotton material softness is comfortable, good water absorption, difficult generation static can't be fully played on bath mat.
Summary of the invention
Technical problem to be solved by this invention provides a textile low bath mat weaving process, and it has overcome the shortcoming of poor flexibility when cotton material is used, yielding, durable in bath mat, thus defective in the elimination above-mentioned background technology.
For solving the problems of the technologies described above, technical scheme of the present invention is:
A textile low bath mat weaving process comprises the following step of weaving:
S1. medium staple cotton is spun into 72.9t ex, the twist and 30～60 twists with the fingers/10 centimetres single thread, then said single thread is closed 4 strands, process the twist and be 15～25 and twist with the fingers/10 centimetres weak twist tube yarn;
S2. with said weak twist tube yarn,, rely on the change formula loom that beats up through the warping starching; Select reed for use No. 50, ground warp 1 is gone into reed, and hair is gone into reed through 0.5; Filling density is 50～70 latitudes/2.54 centimetre, and the speed of a motor vehicle is 300～380 rev/mins, and selects for use the weft yarn of ground warp, the 57～60tex of 35tex * 2～37tex * 2 to cooperate and weave; The fluffing of adopting is beaten up and is organized as: every two adjacent hairs warps are at 6～10 latitudes; A hair is through playing a high looped pile, and another root hair finally is woven into grey cloth through then playing at least two short looped piles side by side;
S3. with described grey cloth boil float, add white, neutralize, add soft, oven dry, bath mat is processed in sewing then.
Through above-mentioned step, can reach a low standard of bath mat: 8 of single thread, 2 of plying calculated values.
Among the step S1, the twist of said single thread is/10 centimetres of 40 sth. made by twisting.
Among the step S1, the twist of said weak twist tube yarn is/10 centimetres of 18 sth. made by twisting.
Among the step S1, said ground warp selects for use the rove of 36.4tex * 2 to prop up; Said weft yarn selects the rove of 58.3tex to prop up, and above-mentioned ground warp and weft yarn not only can be accomplished the clamping and the warp let-off smoothly, can make bath mat aspect selection, reach the optimization effect simultaneously.
Among the step S1, comprise following operation:
Opening and cleaning step carries out shredding and removal of impurities with mixed medium staple cotton with opener, continues shredding and impurity elimination with scutcher, and raw cotton is processed the lap or the cotton layer of certain specification;
Carding step carries out the careful comb that divides completely with lap of processing or cotton layer feeding carding machine, makes bundle fiber separate into the filament state, and pars fibrosa is stretched, and processes the even oval comb and parallel cotton fibers prior to spinning carded sliver of certain density.And clocklike circle is placed in the sliver can, and the comb and parallel cotton fibers prior to spinning carded sliver with carding machine production stretches through preliminary orientation simultaneously, makes it possess the preliminary form of sliver;
Rotor spinning operation: use F1603 type longitude and latitude frame; Earlier with sliver through horn mouth; Slowly feed to plate with feeding by feed roller, after the combing roller that is surrounded by metallic decoration wire by the surface is decomposed into the filament state, to be the revolving cup suction of negative pressure state in by cup through conveyance conduit.Because the centrifugal action of revolving cup high speed rotary, fiber slips into the revolving cup collection surface along wall of cup, is condensed into fiber strip; During repiece, earlier an one thread is sent into the doffing tube mouth of pipe, because the effect of air-flow, this one thread is inhaled in the cup immediately, and loose thread is thrown to collection surface under action of centrifugal force, overlaps with the cohesion yarn.Draw yarn and grip output by delivery roller, an end that is attached at the cohesion yarn and cohesion yarn be together with the revolution of revolving cup, thereby obtain turn, finally obtains 72.9tex, the twist and be 30～60 and twist with the fingers/10 centimetres single thread;
Close the yarn operation, above-mentioned tube yarn is closed 4 strands and twist with the fingers/10 centimetres standard twisting by 15～25, be made into weak twist tube yarn.
Among the step S2, the said change formula loom that beats up comprises G6300 type Rapier looms, Shi Mite G6300F Rapier looms, Suhl longevity G6200 Rapier looms etc., and loom beating-up mechanism adopts change formula beating-up mechanism, can satisfy requirements of weaving process of the present invention.
Among the step S2, the fluffing of employing is beaten up and is organized as: every two adjacent hair warps, and a hair plays a high looped pile through 7 latitudes, and another root hair plays short looped pile respectively when 3 latitudes and 4 latitudes, form two short looped piles side by side.A large amount of facts have proved of process: the fluffing that when bath mat adopts 7 latitudes to play high looped pile, 3 latitudes and 4 latitudes, plays short looped pile is respectively beaten up when organizing, and ground warp is the strongest to the chucking power of hair warp, also makes bath mat reach the optimization of performance.
Among the step S2, said fluffing is beaten up in the tissue, and wherein hair is in meeting earthquake formula is beaten up two traverses of loom; 3 latitudes and 4 latitudes play short looped pile respectively, and an adjacent with it other hair is through then when first traverse produces, not by the weft yarn clamping; Do not form looped pile; The length value that a warp run-in is just arranged, and when second traverse forms, produce a high looped pile, form 7 latitudes and play high looped pile.
Among the step S3, boil boiling of floating that operation uses and float solution and contain caustic soda, hydrogen peroxide stabilizer, hydrogen peroxide solution, bleeding agent.
Among the step S3, described caustic soda, hydrogen peroxide stabilizer, hydrogen peroxide solution, bleeding agent are respectively 30L/450kg, 20L/450kg, 45L/450kg, 3L/450kg boiling the concentration of floating in the solution.
Among the step S3, add white operation and comprise: in overflow dyeing machine, add 0.66kg/450kg and boil the brightening agent that floats solution concentration, circulation is 20 minutes under 60 ℃ condition.In comprise with operation: under 60 ℃ of conditions, uses concentration to boil the citrate cycle 10 minutes of floating solution concentration, makes pH value be neutrality as 1.5kg/450kg.Adding soft operation comprises: boiling in overflow dyeing machine floated the high temperature destarch enzyme MJ520 that adds 2g/L in the solution and under 80 ℃ of conditions of temperature, circulated 30 minutes; After through the washing after; Add 12L/450kg again and boil the softener JWJ that floats solution, under 40 ℃ of conditions of temperature, circulated 30 minutes then.MJ 520 is a kind of high temperature destarch enzyme that Wuxi bioengineering Co., Ltd of outstanding ability section produces; A kind of softener that JWJ produces for Clariant company, its effect are to make fabric more soft, more fluffy in processing procedure.At last, product is processed bath mat through loose formula baking operation, sewing operation again.The concentration of citric acid, softener JWJ is boiled with 450kg and is floated solution as benchmark; The high temperature destarch enzyme MJ520 of 2g/L is meant that then every liter is boiled to float and contains 2g high temperature destarch enzyme MJ520 in the solution.
At last, the bath mat reverse side that said sewing is processed is printed antilubricant, said antilubricant is a kind of efficient binder, and consumption is 10% of a bath mat weight.Efficient binder is generally selected the anti-slip type emulsification seal slurry of Japanese matsuda Chemical Manufacture for use.
The design of this bath mat is started with from functional aspect, and through the innovation institutional framework, careful technology selection makes great efforts to overcome the numerous difficulties that run in the product implementation process, finally develops the more comprehensive ultra comfortable textile bath mat of a kind of Practical Performance.
Owing to adopted technique scheme, the invention has the beneficial effects as follows:
The low bath mat weaving process of cotton textiles provided by the invention; Textile material has been carried out the rational and effective utilization in the bath mat field; Overcome the defective of bath mat easy deformation that technical staff for a long time can't change textile material, poor flexibility, durable; The bath mat that makes has that textile material softness is comfortable, good water absorption, be difficult for producing the advantage of static etc., will become a kind of development trend of bath mat weaving technology.
The low bath mat weaving process of cotton textiles provided by the invention has following characteristics:
The one, the technical staff is through long-term exploration; Acquisition is applicable to the textile coarse yarn line of bath mat requirement; That is: medium staple cotton is spun into 72.9tex, the twist and 30～60 twists with the fingers/10 centimetres single thread, then single thread is closed 4 strands, process the twist and be 15～25 and twist with the fingers/10 centimetres weak twist tube yarn.Adopt above-mentioned weak twist tube yarn as the hair warp then; Select for use the ground warp of 35tex * 2～37tex * 2, the weft yarn cooperation of 57～60tex to weave; This weak twist tube yarn is textile low materials, and aspect differential, the twist, is fit to the requirements of making of bath mat, makes that the bath mat of processing has brought into play that textile material softness is comfortable, good water absorption, is difficult for producing the advantage of static; And the bath mat stable performance, durable; Simultaneously, the ground warp of selecting for use, weft yarn also cooperate a mao warp, make each item performance indications of bath mat reach best.
The 2nd, the technical staff through long-term grope, experiment repeatedly, the fluffing of the designing a kind of suitable bath mat institutional framework of beating up makes when product surface is carried the high looped pile of system; The short looped pile of adjacent hair warp deduction with high looped pile; The number of short looped pile is two to three times of high looped pile, and short looped pile has played the effect that supporting bracket is held up to high looped pile, though the non-lodging of high looped pile height; Make fabric not only present height hair three-dimensional appearance in the surface, and be not easy to follow the string; Simultaneously, the beat up twist and the intensity of institutional framework and weak twist tube yarn provided by the invention of this fluffing adapts, and cooperates together; Make more high resilience of product, soft more comfortable, the looped pile of the low bath mat of the cotton textiles that are woven into is difficult for lodging; Good springiness, not yielding, durability good; Even permanent the use, flexibility can not reduce too big yet, has guaranteed the advantage of textile material largely.
The 3rd, the technical staff utilizes the change formula loom that beats up; According to the beat up particularity of institutional framework of the twist characteristic of weak twist tube yarn and fluffing, to reed model, the speed of a motor vehicle of loom, and hair carries out adjustment repeatedly through the filling density of going into reed number, grey cloth of ground warp again; Finally confirmed optimum value; Under this parameter area, it is best that the overall performance of bath mat can reach, and its elasticity, stability, durability reach best.
In addition; Because bath mat is textile material; Its post-processed and traditional bath mat are also different; Boil float, add white, neutralize, add in soft, the baking operation, the duration of used preparation type, temperature parameter, operation etc. all centers on bath mat of the present invention, obtains through a large amount of repetition test of technical staff; And under above operation, various property abnormalities such as the bath mat product flexibility that obtains are good.
Description of drawings
Fig. 1 is a warp thread operating state sketch map in the bath mat weaving process of the present invention;
Fig. 2 weaves for bath mat of the present invention and uses organization chart.
The specific embodiment
For technological means, creation characteristic that the present invention is realized, reach purpose and effect and be easy to understand and understand, below in conjunction with specific embodiment, further set forth the present invention.
A textile low bath mat weaving process comprises the following step of weaving:
S1. medium staple cotton is spun into 72.9tex, the twist and 40 twists with the fingers/10 centimetres single thread, then said single thread is closed 4 strands, process the twist and be 18 and twist with the fingers/10 centimetres weak twist tube yarn.
This step comprises following operation: 1. opening and cleaning step, mixed medium staple cotton is carried out shredding and removal of impurities with opener, and continue shredding and impurity elimination with scutcher, and raw cotton is processed the lap or the cotton layer of certain specification; 2. carding step carries out the careful comb that divides completely with lap of processing or cotton layer feeding carding machine, makes bundle fiber separate into the filament state, and pars fibrosa is stretched, and processes the even oval comb and parallel cotton fibers prior to spinning carded sliver of certain density.And clocklike circle is placed in the sliver can, and the comb and parallel cotton fibers prior to spinning carded sliver with carding machine production stretches through preliminary orientation simultaneously, makes it possess the preliminary form of sliver; 3. rotor spinning operation: use F1603 type longitude and latitude frame; Earlier with sliver through horn mouth; Slowly feed to plate with feeding by feed roller, after the combing roller that is surrounded by metallic decoration wire by the surface is decomposed into the filament state, to be the revolving cup suction of negative pressure state in by cup through conveyance conduit.Because the centrifugal action of revolving cup high speed rotary, fiber slips into the revolving cup collection surface along wall of cup, is condensed into fiber strip; During repiece, earlier an one thread is sent into the doffing tube mouth of pipe, because the effect of air-flow, this one thread is inhaled in the cup immediately, and loose thread is thrown to collection surface under action of centrifugal force, overlaps with the cohesion yarn.Draw yarn and grip output by delivery roller, an end that is attached at the cohesion yarn and cohesion yarn be together with the revolution of revolving cup, thereby obtain turn, finally obtains 72.9tex, the twist and be 40 and twist with the fingers/10 centimetres single thread; 4. close the yarn operation, above-mentioned tube yarn is closed 4 strands and twist with the fingers/10 centimetres standard twisting by 18, be made into weak twist tube yarn.
72.9t the ex single twist is/10 centimetres of 40 sth. made by twisting, the twist of closing weak twist tube yarn after 4 strands is/10 centimetres of 18 sth. made by twisting, the average powerful 850cN of single thread, powerful coefficient of variation CV%:7.5, hundred meters weight coefficient of variation CV%:2.5, ultimate strength cN/tex:11.6.Average powerful 2700cN behind the plying, plying back ultimate strength cN/tex:9.3.The weak twist tube yarn that makes especially is fit to weaving of bath mat of the present invention.
S2. with said tube yarn,, rely on Shi Mite G6300F Rapier looms, select reed for use No. 50 through the warping starching; Ground warp 1 is gone into reed, and hair is gone into reed through 0.5, and filling density is 60 latitudes/2.54 centimetre; The speed of a motor vehicle is 350 rev/mins, and selects for use the ground warp of 36.4tex * 2, the weft yarn cooperation of 58.3tex to weave, and the fluffing of employing is beaten up and is organized as: in two adjacent hairs warps; A hair plays high looped pile through 7 latitudes, and another root hair plays short looped pile respectively through 3 latitudes and 4 latitudes, finally is woven into grey cloth.
In this step,, when reed during next latitude of A, is not directly pushed the fabric of moulding to fell (high order end) in the position, but when back two latitudes of reed in-position B, just push all weft yarns to fell referring to Fig. 1.First mao of warp 1 because of the special construction of tissue in two traverses successively accomplishing, form two short looped piles 3; And the second mao warp 2 adjacent with first mao of warp 1 when first traverse produces because of there not being the weft yarn clamping, can not form looped pile, the length value of a warp run-in is just arranged, when second traverse forms, produce a high looped pile 4.Fig. 2 is an organization chart, and from left to right, first row are tissues of short looped pile, and secondary series is the tissue of high looped pile, and three, four row are tissues of ground warp.Just the hair of first row is through forming two short looped piles in the middle of the process of twice traverse formation, and the secondary series hair is through having formed a high looped pile.
Its detailed weaving process is following.Referring to Fig. 1 and Fig. 2, in one seven latitude pile stitch, include 1. 2. 3. 4. 5. 6. 7. seven weft yarns.Weave the order carry out from left to right, high order end 6. 7. be last two weft yarns of a last looped pile.Left end 1. 2. 3. for the hand-to-hand fight in tights latitude, the good interlacing point that just when knitting 1. 2. 3., interweaved is that the quilt reed vertical with weft yarn beaten and with high order end 7. the position (being about as much as the final length that plays short looped pile) of one segment distance arranged.Equally 4. 5. 6. also for the hand-to-hand fight in tights latitude, just by reed beat with the position that 3. a segment distance is arranged (being about as much as the final length that plays short looped pile).7. be the long dozen latitude, because the clamping of ground warp, the reed good position 3. of 4. 5. 6. shifting onto together that will interweave.3. and form a short looped pile 4. second mao of warp 2 is.Just there is a displacement (not having ground warp in the left end clamping) in first mao of 1 this stage of warp.Reed continues 7. to move to the fell high order end because 1. and high order end a segment distance is arranged between 7., the clamping of ground warp in addition is so second mao of warp 2 forms a short looped pile 3 7. the time again 1. 2. 3. pushing high order end to.Reed interweaves all from right-hand member position 7. and 6. 5. 4. 3. 2. 1. gets to high order end 7. during the position, and first mao of warp 1 is owing to have only and 4. 5. 6. 7. locate the clamping of ground warp to it, so can only form a high looped pile 4.
The boiling of bleeding agent that S 3. contains described grey cloth utilization hydrogen peroxide solution, the 3L/450kg concentration of hydrogen peroxide stabilizer, the 45L/450kg concentration of caustic soda, the 20L/450kg concentration of 30L/450kg concentration floated solution and boiled and float; In overflow dyeing machine, add 0.66kg/450kg and boil the brightening agent that floats solution concentration, circulation is 20 minutes under 60 ℃ condition, and completion adds white, reaches qualified whiteness; Under 60 ℃ of conditions, use concentration to boil the citrate cycle 10 minutes of floating solution concentration, make pH value be neutral, to prevent white product flavescence as 1.5kg/450kg; Boiling in overflow dyeing machine floated the high temperature destarch enzyme MJ520 that adds 2g/L in the solution; Circulation is 30 minutes under 80 ℃ of conditions of temperature; After through the washing after, add 12L/450kg again and boil the softener JWJ that floats solution, then under 40 ℃ of conditions of temperature the circulation 30 minutes; A kind of softener that JWJ produces for Clariant company, its effect are to make fabric more soft, more fluffy in processing procedure; Product is processed bath mat through loose formula baking operation, sewing operation again.
S4. the bath mat reverse side of said sewing being processed is printed antilubricant.Said antilubricant is a kind of efficient binder, and consumption is 10% of a bath mat weight.
A textile low bath mat weaving process comprises the following step of weaving:
S1. medium staple cotton is spun into 72.9tex, the twist through opening and cleaning step, carding step, rotor spinning operation and 30 twists with the fingers/10 centimetres single thread, then said single thread is closed 4 strands through closing the yarn operation, process the twist and be 15 and twist with the fingers/10 centimetres weak twist tube yarn.
S2. with said tube yarn,, rely on G6300 type Rapier looms, select reed for use No. 50 through the warping starching; Ground warp 1 is gone into reed, and hair is gone into reed through 0.5, and filling density is 50 latitudes/2.54 centimetre; The speed of a motor vehicle is 300 rev/mins, and selects for use the ground warp of 35tex * 2, the weft yarn cooperation of 57tex to weave, and the fluffing of employing is beaten up and is organized as: in two adjacent hairs warps; A hair plays high looped pile through 6 latitudes, and another mao warp 3 latitudes and 3 latitudes play short looped pile respectively, finally are woven into grey cloth.
S3. the boiling of bleeding agent of described grey cloth utilization being contained hydrogen peroxide solution, the 3L/450kg concentration of hydrogen peroxide stabilizer, the 45L/450kg concentration of caustic soda, the 20L/450kg concentration of 30L/450kg concentration floated solution and boiled and float; In overflow dyeing machine, add 0.66kg/450kg and boil the brightening agent that floats solution concentration, circulation is 20 minutes under 60 ℃ condition, and completion adds white, reaches qualified whiteness; Under 60 ℃ of conditions, use concentration to boil the citrate cycle 10 minutes of floating solution, make pH value be neutral, to prevent white product flavescence as 1.5kg/450kg; Boiling in overflow dyeing machine floated the high temperature destarch enzyme MJ 520 that adds 2g/L in the solution; Circulation is 30 minutes under 80 ℃ of conditions of temperature; After through the washing after, add 12L/450kg again and boil the softener JWJ that floats solution, then under 40 ℃ of conditions of temperature the circulation 30 minutes; A kind of softener that JWJ produces for Clariant company, its effect are to make fabric more soft, more fluffy in processing procedure; Product is processed bath mat through loose formula baking operation, sewing operation again.
S4. the bath mat reverse side of said sewing being processed is printed antilubricant.Said antilubricant is a kind of efficient binder, and consumption is 10% of a bath mat weight.
A textile low bath mat weaving process comprises the following step of weaving:
S1. medium staple cotton is spun into 72.9tex, the twist through opening and cleaning step, carding step, rotor spinning operation and 60 twists with the fingers/10 centimetres single thread, then said single thread is closed 4 strands through closing the yarn operation, process the twist and be 25 and twist with the fingers/10 centimetres weak twist tube yarn.
S2. with said tube yarn,, rely on Suhl longevity G6200 Rapier looms, select reed for use No. 50 through the warping starching; Ground warp 1 is gone into reed, and hair is gone into reed through 0.5, and filling density is 70 latitudes/2.54 centimetre; The speed of a motor vehicle is 380 rev/mins, and selects for use the ground warp of 37tex * 2, the weft yarn cooperation of 60tex to weave, and the fluffing of employing is beaten up and is organized as: in two adjacent hairs warps; A hair plays high looped pile through 10 latitudes, and another mao warp 3 latitudes, 3 latitudes and 4 latitudes play short looped pile respectively, finally are woven into grey cloth.
S3. the boiling of bleeding agent of described grey cloth utilization being contained hydrogen peroxide solution, the 3L/450kg concentration of hydrogen peroxide stabilizer, the 45L/450kg concentration of caustic soda, the 20L/450kg concentration of 30L/450kg concentration floated solution and boiled and float; In overflow dyeing machine, add 0.66kg/450kg and boil the brightening agent that floats solution concentration, circulation is 20 minutes under 60 ℃ condition, and completion adds white, reaches qualified whiteness; Under 60 ℃ of conditions, use concentration to boil the citrate cycle 10 minutes of floating solution concentration, make pH value be neutral, to prevent white product flavescence as 1.5kg/450kg; Boiling in overflow dyeing machine floated the high temperature destarch enzyme MJ520 that adds 2g/L in the solution; Circulation is 30 minutes under 80 ℃ of conditions of temperature; After through the washing after, add 12L/450kg again and boil the softener JWJ that floats solution, then under 40 ℃ of conditions of temperature the circulation 30 minutes; A kind of softener that JWJ produces for Clariant company, its effect are to make fabric more soft, more fluffy in processing procedure; Product is processed bath mat through loose formula baking operation, sewing operation again.
S4. the bath mat reverse side of said sewing being processed is printed antilubricant.Said antilubricant is a kind of efficient binder, and consumption is 10% of a bath mat weight.
The present invention is not limited to the above-mentioned specific embodiment, and all are based on technical conceive of the present invention, and the structural improvement of having done all falls among protection scope of the present invention.
Claims (10)
1. a textile low bath mat weaving process is characterized in that: comprise the steps:
S1. medium staple cotton is spun into 72.9tex, the twist and 30～60 twists with the fingers/10 centimetres single thread, then said single thread is closed 4 strands, process the twist and be 15～25 and twist with the fingers/10 centimetres weak twist tube yarn;
S2. with said tube yarn,, rely on the change formula loom that beats up through the warping starching; Select reed for use No. 50, ground warp 1 is gone into reed, and hair is gone into reed through 0.5; Filling density is 50～70 latitudes/2.54 centimetre, and the speed of a motor vehicle is 300～380 rev/mins, and selects for use the weft yarn of ground warp, the 57～60tex of 35tex * 2～37tex * 2 to cooperate and weave; The fluffing of adopting is beaten up and is organized as: every two adjacent hairs warps are at 6～10 latitudes; A hair is through playing a high looped pile, and another root hair finally is woven into grey cloth through then playing at least two short looped piles side by side;
S3. with described grey cloth boil float, add white, neutralize, add soft, oven dry, bath mat is processed in sewing then.
2. the low bath mat weaving process of cotton textiles as claimed in claim 1 is characterized in that: the twist of said single thread is/10 centimetres of 40 sth. made by twisting; The twist of said weak twist tube yarn is/10 centimetres of 18 sth. made by twisting.
3. the low bath mat weaving process of cotton textiles as claimed in claim 1, it is characterized in that: said ground warp is that the rove of 36.4tex * 2 props up; Said weft yarn is that the rove of 58.3tex props up.
4. the low bath mat weaving process of cotton textiles as claimed in claim 1; It is characterized in that: among the step S2, the fluffing of employing is beaten up and is organized as: every two adjacent hair warps, and a hair plays a high looped pile through 7 latitudes; Another root hair plays short looped pile respectively when 3 latitudes and 4 latitudes, form two short looped piles side by side.
5. low bath mat weaving process of cotton textiles as claimed in claim 1 is characterized in that: among the step S3, boil boiling of floating that operation uses and float solution and contain caustic soda, hydrogen peroxide stabilizer, hydrogen peroxide solution, bleeding agent.
6. the low bath mat weaving process of cotton textiles as claimed in claim 5, it is characterized in that: described caustic soda, hydrogen peroxide stabilizer, hydrogen peroxide solution, bleeding agent are respectively 30L/450kg, 20L/450kg, 45L/450kg, 3L/450kg in the said concentration of floating in the solution of boiling.
7. the low bath mat weaving process of cotton textiles as claimed in claim 1 is characterized in that: among the step S3, add white operation and comprise: in overflow dyeing machine, add 0.66kg/450kg and boil the brightening agent that floats solution concentration, circulation is 20 minutes under 60 ℃ condition.
8. low bath mat weaving process of cotton textiles as claimed in claim 1 is characterized in that: among the step S3, in comprise with operation: under 60 ℃ of conditions, uses concentration to boil the citrate cycle 10 minutes of floating solution concentration, makes pH value be neutrality as 1.5kg/450kg.
9. the low bath mat weaving process of cotton textiles as claimed in claim 1, it is characterized in that: among the step S3, add soft operation and comprise: boiling in overflow dyeing machine floated the high temperature destarch enzyme MJ520 that adds 2g/L in the solution; Under 80 ℃ of conditions of temperature the circulation 30 minutes, after through the washing after, add 12L/450kg again and boil the softener JWJ that floats solution, then under 40 ℃ of conditions of temperature the circulation 30 minutes.
10. the low bath mat weaving process of cotton textiles as claimed in claim 1 is characterized in that: the bath mat reverse side that said sewing is processed applies one deck antilubricant, and said antilubricant consumption is 10% of a bath mat weight.
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| CN103088494A (en) * | 2012-11-29 | 2013-05-08 | 宁波双盾纺织帆布实业有限公司 | Long stapled cotton and fine staple cotton blended fiber product and production method thereof |
| CN104718321A (en) * | 2013-02-22 | 2015-06-17 | 内野株式会社 | Towel product, and manufacturing method for towel product |
| WO2015100886A1 (en) * | 2013-12-31 | 2015-07-09 | 滨州亚光家纺有限公司 | Production method for high-low pile towel |
| CN105386214A (en) * | 2015-12-22 | 2016-03-09 | 孚日集团股份有限公司 | Moisture-proof and sand-proof beach towel manufacturing process |
| CN109056160A (en) * | 2018-09-26 | 2018-12-21 | 季志成 | A kind of reverse side looped pile shuttle-woven fabric |
| CN111058157A (en) * | 2019-12-16 | 2020-04-24 | 华应奎 | Warp looped fabric with firm loop consolidation and weaving method thereof |
| CN111455525A (en) * | 2020-04-13 | 2020-07-28 | 河北瑞春纺织有限公司 | Three-weft plus four-weft and seven-weft embossment-like looped pile low-twist towel and preparation method thereof |
| CN112663208A (en) * | 2020-12-28 | 2021-04-16 | 季志成 | Single-sided terry woven fabric and production process thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103088494A (en) * | 2012-11-29 | 2013-05-08 | 宁波双盾纺织帆布实业有限公司 | Long stapled cotton and fine staple cotton blended fiber product and production method thereof |
| CN104718321A (en) * | 2013-02-22 | 2015-06-17 | 内野株式会社 | Towel product, and manufacturing method for towel product |
| CN104718321B (en) * | 2013-02-22 | 2015-10-21 | 内野株式会社 | The manufacture method of towel product and towel product |
| WO2015100886A1 (en) * | 2013-12-31 | 2015-07-09 | 滨州亚光家纺有限公司 | Production method for high-low pile towel |
| CN105386214A (en) * | 2015-12-22 | 2016-03-09 | 孚日集团股份有限公司 | Moisture-proof and sand-proof beach towel manufacturing process |
| CN109056160A (en) * | 2018-09-26 | 2018-12-21 | 季志成 | A kind of reverse side looped pile shuttle-woven fabric |
| CN111058157A (en) * | 2019-12-16 | 2020-04-24 | 华应奎 | Warp looped fabric with firm loop consolidation and weaving method thereof |
| CN111455525A (en) * | 2020-04-13 | 2020-07-28 | 河北瑞春纺织有限公司 | Three-weft plus four-weft and seven-weft embossment-like looped pile low-twist towel and preparation method thereof |
| CN112663208A (en) * | 2020-12-28 | 2021-04-16 | 季志成 | Single-sided terry woven fabric and production process thereof |
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