A kind of production method of vertical bar flat cut towel product
Technical field
The present invention relates to a kind of production method of vertical bar flat cut towel product, is a kind of mode of production of towel of novel appearance effect, also is simultaneously a kind of innovation and improvement to the sheared towel style.
Background technology
As the towel products of fluffing tissue fabric, what simple looped pile structure occurred on the market is in the great majority.But the clipping product in the towel products also occupies important position with its smooth matte, comfort feel on towel market, and the clipping product that occurs on the market mostly be one side for whole clippings, another side is normal pile stitch.What this towel front represented is matte, is pile stitch and reverse side represents, will cause the double-edged feel gap of product bigger like this, and clipping face is owing to fall the phenomenon of hair.
Summary of the invention
Purpose of the present invention is exactly at above-mentioned deficiency, the present invention starts with from the structure of product, the institutional framework of product is changed, thereby the effect that the looped pile of having realized whole towel products partly cuts, what is called is partly cut, be meant through adjusting the dobby machine characteristics of motion, the conversion of passing through tissue in the front of towel products realizes high hair and the conversion of hanging down hair, what prescind in the clipping process like this only is high hair part, low hair part still is presented as pile stitch, and that has so just realized whole towel partly cuts effect, and the more common clipping product filoplume amount of this product significantly reduces, cost reduces greatly, washes the back outward appearance and has also obtained good improvement.
A kind of production method of vertical bar flat cut towel product comprises the steps: 1) spinning: adopt doubled yarn to spin as the wool warp line, the single thread yarn count is that English props up 8-10s, and the plying twist is that 28-35 twists with the fingers/10 centimetres; 2) weave: when weaving, warp count be porter more than or equal to 56#, weft count is more than or equal to 200/10 centimetres, and through guaranteeing adding the power of holding and will getting well of looped pile after the collocation of rational thread count, obtains the towel grey cloth after weaving.Owing to adopt doubled yarn as the wool warp line, through the towel products matte that obtains after the clipping than the single thread hair is fluffy through product, feel is more comfortable, filoplume amount still less.
Preferably, after obtaining the towel grey cloth, also comprise the step of carrying out post processing: at first above-mentioned towel grey cloth is bleached, bleaching can be carried out under the effect of various auxiliary agents such as 2g/l hydrogen peroxide, 1.5g/l refining agent, treat that pH value falls to receive the processing of dyeing at 7 o'clock, carry out soap boiling link (can utilize soap lye 3g/l) again and remove loose colour.Because this product belongs to the plain color product, and a mao phenomenon can not appear falling in the matte that needs to guarantee product in whole process of production, this just requires in processing procedure suitably to reduce the processing time, reduce the consumption of various auxiliary agents, reduce the processing intensity of each operation, in order to avoid because the misoperation of last handling process causes product to fall a mao phenomenon.
Further preferred, after post processing is finished, also comprise the step of carrying out the back arrangement: utilize hydrophilic softener to carry out soft treatment.Like this, the vertical bar effect has appearred in treated towel, alternately occurs through high hair of looped pile and ground hair after the tissue design, like this towel products effect through just having occurred after the clipping operation partly cutting.
The present invention has effectively improved original weaving process, by change to terry pile structure design, obtained this vertical bar partly cut towel products, the restriction of having broken original clipping product appearance.That obtain and the more original clipping product of this product filoplume amount reduces relatively, wash the back outward appearance and be significantly improved, and the outward appearance uniqueness.Because the wool warp line in this product is for partly cutting processing, the more common like this production cost that cuts entirely reduces greatly.
The specific embodiment
With the embodiment of indefiniteness the present invention is done further explanation, explanation below.
A kind of production method of vertical bar flat cut towel product comprises the steps: 1) spinning: in order to guarantee good clipping matte effect, adopt doubled yarn to spin as the wool warp line, the single thread yarn count is that English props up 8-10s, and the plying twist is that 28-35 twists with the fingers/10 centimetres.Present embodiment can adopt following data: the single thread yarn count is that English props up 8s, and the plying twist is/10 centimetres of 30 sth. made by twisting, and effect is best.
2) weave: when weaving, warp count is that porter is more than or equal to 56#, weft count is more than or equal to 200/10 centimetres, warp count employing porter is that 56#, weft count are 200/10 centimetres in this example, the speed of loom then can be controlled in the 300 commentaries on classics/min, and through looped pile after the thread count collocation to add the power of holding good, obtain the towel grey cloth after weaving; Can guarantee can not come off, obtain the clipping product of comfortable feel through looped pile after the clipping operation.
3) post processing: at first resulting towel grey cloth is bleached processing under the effect of various auxiliary agents such as 2g/l hydrogen peroxide, 1.5g/l refining agent, treat the pH value processing of dyeing when being adjusted to 7 left and right sides, utilize soap lye 3g/l to carry out the soap boiling link after dyeing is finished, guarantee that product has good COLOR FASTNESS to remove loose colour.
4) back arrangement: utilize the hydrophilic softener soft treatment, this is to realize easily, herein no longer narration.
Like this, through above-mentioned processing and the restriction that the towel that obtains has been broken original clipping product appearance.That obtain and the more original clipping product of this product filoplume amount reduces relatively, wash the back outward appearance and be significantly improved.