CN112708987B

CN112708987B - Novel satin terry fabric and production method thereof

Info

Publication number: CN112708987B
Application number: CN202011516113.9A
Authority: CN
Inventors: 王红星
Original assignee: Shandong Binzhou Yaguang Towel Co Ltd; LOFTEX CHINA Ltd
Current assignee: Shandong Binzhou Yaguang Towel Co Ltd; LOFTEX CHINA Ltd
Priority date: 2020-12-21
Filing date: 2020-12-21
Publication date: 2023-08-22
Anticipated expiration: 2040-12-21
Also published as: CN112708987A

Abstract

The application relates to the technical field of textile, in particular to a novel satin terry fabric and a production method thereof. The existing multi-weft satin improvement such as eight-weft and nine-weft is limited to four-weft and five-weft satin tissues, the tissue point interweaving loose and loose terry span is small, and the effects of softer hand feeling, lower satin gram weight, higher water absorption and the like of the fabric are realized by combining yarn selection.

Description

Novel satin terry fabric and production method thereof

Technical Field

The application relates to the technical field of textile, in particular to a novel satin terry fabric and a production method thereof.

Background

In the existing production process of terry fabrics, in order to realize the diversification of flowers, the towel mostly adopts satin terry fabrics. The satin terry fabric is a satin terry fabric woven by adopting a towel structure, comprising a ground structure formed by ground warps and wefts, a terry structure formed by the warps and the wefts, and the satin terry fabric is formed by mutually inserting and combining a terry structure and a satin structure according to the requirement of a pattern.

The existing production method for realizing satin wool generally has the effects of nine-weft and eight-weft satins, has poor fuzzing three-dimensional effect, has lower production efficiency due to large weft density, has a satin weave weft ratio higher than the fuzzing weft ratio, has less Mao Juanzhan ratio and has larger influence on hand feeling. On the basis of the original multi-weft satin effect of eight weft yarns, nine weft yarns and the like, the optimization process is improved to five weft yarns and four weft satin yarns, the three-dimensional fuzzing effect is good, the production difficulty is reduced, the production efficiency is improved, the hand feeling of the fabric is ensured, and the softness and the water absorption are improved.

Disclosure of Invention

Aiming at the problems in the prior art, the application provides a novel satin terry fabric and a production method thereof, and the improvement of the existing multi-weft satin fabrics such as eight-weft yarns, nine-weft yarns and the like is limited to four-weft and five-weft satin fabrics, the span of the loose terry is small, and the effects of softer hand feeling, lower satin gram weight, higher water absorption and the like of the fabric are realized by combining yarn selection.

The technical scheme of the application is as follows:

the novel satin terry fabric comprises a ground weave formed by ground warps and wefts and a terry weave formed by the warps and the wefts, wherein the weave structure is that four-weft satin weave or five-weft satin weave is one circulation, and two-weft satin weave of three-weft terry weave is one circulation.

The broken file organization is a satin weave structure.

The preferred satin weave adopts a satin weave structure with 10-20 weft floats; more preferably, the satin weave structure adopts a satin weave structure with 16 weft floats.

Preferably, 21s/4 strands of yarn are adopted as the weft yarn, and the yarn is thicker than the conventional yarn, so that the bottom exposure effect of the weft satin can be improved, and the product shrinkage can be improved.

The five-weft satin wool tissue is a wool forming tissue formed by wool warps, ground warps and weft yarns, and after three-weft wool forming, circulation of two weft satin tissues is added, and the ratio of weft yarns of the clamping pile ring to satin weft yarns is 3:2.

The four-weft satin wool tissue is a wool forming tissue formed by wool warps, ground warps and weft yarns, and after three-weft wool forming, circulation of two-weft satin weave is added, and the ratio of weft yarns for clamping the pile ring to satin weft yarns is 3:1.

In the satin terry fabric structure adopted by the application, the fluffing proportion is larger than the satin weave proportion, the weft density at the satin weft is relatively smaller, the hand feeling of a product is ensured, the structure adopts the satin weave with longer weft floating lines, and the terry is woven at the tissue points, so that the terry fabric has small span and good hand feeling. In addition, more and richer satin hair patterns can be realized within the scope of the application, the pattern third dimension of the satin hair is stronger, and the diversified impression effect is realized.

Drawings

FIG. 1 is a schematic view of a terry fabric satin weave construction according to example 1;

FIG. 2 is a basic weave pattern of a terry fabric of example 1;

FIG. 3 is a schematic view of a satin weave structure of a terry weave according to example 2;

FIG. 4 is a basic weave pattern of a terry fabric of example 2;

FIG. 5 is a schematic diagram of a comparative terry fabric satin weave construction;

FIG. 6 is a basic weave pattern of a comparative terry fabric;

wherein 1, 2, 3 represent wefts holding a pile loop, and 4, 5, 6, 7, 8, 9 represent satin wefts.

Detailed Description

The above-described aspects of the present application will be described in further detail by way of the following embodiments, but it should not be construed that the scope of the above-described subject matter of the present application is limited to the following examples. All techniques implemented based on the above description of the application are within the scope of the application. The following examples were carried out using conventional techniques, except as specifically described.

Example 1

The novel satin terry fabric is produced by adopting a weaving process: spinning, spooling, warping, sizing, weaving, dyeing, finishing and warehousing.

The yarn is selected from: the yarn material is 100% cotton, the ground warp yarn is 48.6tex, the weft yarn is 36.4tex, the wool warp yarn uses 58.3tex multiplied by 2 weak twist yarn, the weak twist single yarn twist is 41 twist/10 cm, and the ply twist is 15 twist/10 cm. The reed number is 60#, the weft density is 30 roots/cm, and the satin meter gram weight is 550gsm

Satin height 9.5cm/10 terry.

The weaving adopts a G6200 loom, and the speed of the loom is 480 r/min.

As shown in fig. 1 and 2, the five-weft fluffing stitch is adopted according to the matching of the warp stitch, the ground warp stitch and the weft stitch of the five-weft satin basic stitch, the circulation of adding two weft satin stitches after the three-weft fluffing is adopted, the satin weft adopts 21s/4 strands of yarns, and the ratio of the weft yarn for clamping the terry is 3:2 with the ratio of the satin weft.

Example 2

The method for producing the novel satin terry fabric by adopting the weaving process comprises the following steps: spinning, spooling, warping, sizing, weaving, dyeing, finishing and warehousing.

The yarn is selected from: the yarn material is 100% cotton, the ground warp yarn is 48.6tex, the weft yarn is 36.4tex, the wool warp yarn uses 58.3tex multiplied by 2 weak twist yarn, the weak twist single yarn twist is 41 twist/10 cm, and the ply twist is 15 twist/10 cm. Reed number 60# with weft density 23.7 roots/cm and satin weight 400gsm.

Satin Mao Gaogao degrees 9.5cm/10 loops,

the weaving adopts a G6200 loom, and the speed of the loom is 480 r/min.

According to the matching of the warp knitting, the ground knitting and the weft knitting of fig. 3 and 4, four-weft knitting is adopted, the circulation of adding 1-weft satin knitting is adopted after three-weft knitting, the satin weft adopts 24s/4 strands of yarns, and the ratio of the weft of the clamping pile ring to the satin weft is 3:1.

Comparative example

This example is the original conventional satin production method (nine-weft satin structure)

The yarn is selected from: the yarn material is 100% cotton, the ground warp yarn is 48.6tex, the weft yarn is 36.4tex, the wool warp yarn uses 58.3tex multiplied by 2 weak twist yarn, the weak twist single yarn twist is 41 twist/10 cm, and the ply twist is 15 twist/10 cm. The reed number is 60# and the weft density is 50 roots/cm, and the satin Mickey weight is 780gsm.

Satin Mao Gaogao degrees 9.5cm/10 loops,

the weaving adopts a G6200 loom, and the speed of the loom is 480 r/min.

According to the matching of the warp weave, the ground warp weave and the weft weave of the figures 5 and 6, nine-weft fluffing weave is adopted, the circulation of adding 6-weft satin weave after three-weft fluffing is adopted, the satin weft adopts 21s/2 strands of yarns, the satin adopts 4 weave, the weave points are densely woven, the bottom is harder, and the ratio of the weft for clamping the pile ring to the satin weft is 3:6.

Comparison by the above examples: example 1 five-pick satin Mao Weimi pieces/cm, satin-metric weight 550gsm, example 2 four-pick satin Mao Weimi 23.7.7 pieces/cm, satin-metric weight 400gsm, example 3 nine-pick satin Mao Weimi pieces/cm, satin-metric weight 780gsm;

the other technical matters not described in examples 1-2 and comparative examples were completed by the same prior art process, and finally, towels of examples 1-2 and comparative examples were obtained, respectively.

The towels of examples 1-2 and comparative examples were analyzed for various properties and structures to obtain the following results:

(1) The production efficiency of the five-weft satin of the embodiment 1 is improved by 40% compared with that of the nine-weft satin of the conventional comparative example, and the production efficiency of the four-weft satin of the embodiment 2 is improved by 52.6% compared with that of the nine-weft satin of the conventional comparative example, when the same vehicle type and the same vehicle speed are seen from the weft density. Therefore, the satin terry fabric and the production efficiency of the method are greatly improved; similarly, due to the reduction of weft density, the number of the five-weft satin and four-weft satin of the novel improved satin structure is greatly reduced, such as the satin pattern with the width of 5cm, the five-weft satin structure needs 150 wefts, the four-weft satin structure needs 118.5 wefts, then the conventional nine-weft satin structure needs 250 wefts, so that the cost of the satin pattern with the same width needs the wefts is greatly reduced, and meanwhile, the reduction of weft density also improves the hand feeling of a product.

(2) From the view of the terry rule and mode of the weave structure, the proportion of the satin structure terry of the embodiment 1 and 2 is higher than that of the conventional satin structure, the five-weft satin structure of the fig. 2 is used for 40 wefts to form 8 rows of terry, the four-weft satin structure of the fig. 4 is used for 32 wefts to form 8 rows of terry, and the nine-weft satin structure of the fig. 6 is used for 36 wefts to form only 4 rows of terry.

(3) In the aspect of water absorption, the water absorption of the terry fabric is mainly concentrated on the terry, the number of the terry is increased, the Mao Bei is high, and the water absorption is natural and good. The three towel products of the above examples 1-2 and comparative example were respectively tested for water absorption by the american slope method, the novel satin-structured five-weft satin towel product of example 1 had a water absorption of 60% before washing, the novel satin-structured four-weft satin towel product of example 2 had a water absorption of 65% after washing, the novel satin-structured four-weft satin towel product of example 2 had a water absorption of 88% after washing, and the conventional satin Mao Jiegou nine-weft satin towel product had a water absorption of 40% before washing, and the water absorption after washing was 70%, which was also greatly improved over the water absorption of the conventional satin-structured towel product.

In summary, the novel satin structure is greatly improved and raised in terms of production efficiency, production cost, hand feeling and touch of the product, flower-shaped three-dimensional effect, fluffiness and softness of the product and water absorption of the product.

The foregoing has shown and described the basic principles, principal features and advantages of the application. It will be understood by those skilled in the art that the present application is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present application, and various changes and modifications may be made without departing from the spirit and scope of the application, which is defined in the appended claims. The scope of the application is defined by the appended claims and equivalents thereof. All structural changes made without inventive work from the inventive concept fall within the scope of the application.

Claims

1. The novel satin terry fabric comprises a ground weave formed by ground warps and wefts and a terry weave formed by the warps and the wefts, and is characterized in that the weave structure is a four-weft satin weave or a five-weft satin weave which is a circulation;

the five-weft satin wool tissue is a wool forming tissue formed by wool warps, ground warps and weft yarns, and after three-weft wool forming, circulation of two weft satin tissues is added, and the ratio of weft yarns for clamping the pile ring to satin weft yarns is 3:2;

the four-weft satin wool tissue is a wool raising tissue formed by wool warps, ground warps and weft yarns, and after three-weft wool raising, circulation of two weft satin tissues is added, and the ratio of weft yarns for clamping the terry to satin weft yarns is 3:1;

the satin weave is a satin weave structure with 10-20 weft floats.

2. The novel satin terry fabric of claim 1 wherein the satin weave is a 16 pick float satin weave construction.

3. A novel satin terry fabric according to claim 1 wherein the fill yarns are 21s/4 ply yarns.