CN109234893B - Embedded flexible line drawing towel and weaving process thereof - Google Patents
Embedded flexible line drawing towel and weaving process thereof Download PDFInfo
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- CN109234893B CN109234893B CN201811382571.0A CN201811382571A CN109234893B CN 109234893 B CN109234893 B CN 109234893B CN 201811382571 A CN201811382571 A CN 201811382571A CN 109234893 B CN109234893 B CN 109234893B
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D21/00—Lappet- or swivel-woven fabrics
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D27/00—Woven pile fabrics
- D03D27/02—Woven pile fabrics wherein the pile is formed by warp or weft
- D03D27/06—Warp pile fabrics
- D03D27/08—Terry fabrics
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Abstract
The invention discloses an embedded flexible line drawing towel and a weaving process thereof, wherein at least one surface of the line drawing towel is provided with a line drawing pattern; or at least one surface is the combination of the line drawing pattern and the terry; weaving the bottom ground warp yarns, the fluffed weft yarns and the wool warp yarns into a towel fabric with one side being a bottom weave of plain cloth and the other side being a pile weave by adopting a three-weft fluffing mode; or both sides are towel fabrics with bottom stitch and looped pile stitch embedded mutually; forming continuous or discontinuous warp float length and/or weft float length on the bottom weave by the raised ground warp yarns and the raised weft yarns; and the two end parts of the warp float length and/or the weft float length are embedded into the bottom weave and are interwoven and fixed with the clamping ground warp yarns or the clamping weft yarns at the root parts of the terry loops. The terry part and the line drawing part are matched with each other through the fabric tissue, fluffed, the pattern is formed at one time, the line drawing pattern is tightly attached to the bottom tissue, and the terry line drawing part has the characteristics of difficult fluff hooking and thread scraping and no deformation after being washed for many times.
Description
Technical Field
The invention relates to the technical field of spinning, in particular to an embedded flexible line drawing towel.
Background
In the towel manufacturing industry, in order to improve the visual effect of products and increase the selling points of the products, the forms of satin or satin fuzzing and the like are generally used as the decorations of towel fabrics, but the pattern expression of the products is limited by factors such as yarn arrangement, weft density (generally, the weft density is 60-100 pieces/2.54 cm) and the like, the products can be only expressed in local positions of the products, and the hand feeling and the appearance effect of the products are influenced to a certain extent due to the uneven weft density of the whole products.
The embedded flexible line drawing towel woven by the inventor through a special tissue design and a drafting and reeding mode can be woven into a terry fabric, so that the practicability of water absorption and heat preservation is not lost; one surface is formed by interweaving warp floating lines and weft floating lines in a sinking and floating mode according to pattern changes, the warp floating lines and the weft floating lines penetrate through the whole product to form a three-dimensional effect like line drawing, the pattern is fine and smooth in expression and vivid and novel in form, and the decorative effect of the product is improved.
Disclosure of Invention
The first technical problem to be solved by the invention is as follows: aiming at the defects in the prior art, the method provides a method for drawing patterns by using fluffing and linear drawing on one surface; or the two sides of the product are both the embedded flexible line drawing towel with the combination of the terry and the line drawing patterns.
The second technical problem to be solved by the invention is: aiming at the defects in the prior art, the weaving process of the embedded flexible line drawing towel is provided, one surface of the towel is woven into terry, and the other surface of the towel is woven into line drawing patterns; or the two sides of the product are both towel products with the combination of the terry and the line drawing patterns.
In order to solve the first technical problem, the technical scheme of the invention is as follows:
the embedded flexible line drawing towel is characterized in that at least one surface of the line drawing towel is provided with a line drawing pattern; or at least one surface is the combination of the line drawing pattern and the terry; the line drawing pattern is a continuous or discontinuous line drawing pattern formed on the bottom tissue by a plurality of sections of line drawings formed by warp float length and/or weft float length; and the two end parts of the warp float length or the weft float length are embedded into the bottom stitch and are interwoven and fixed with the ground warp or the weft at the root part of the terry.
As an improved technical scheme, the basic fuzzing structure of the line drawing towel is three-weft fuzzing, and the fuzzing structure is matched with the line drawing pattern to form a pattern in which looped piles and line drawings are embedded mutually.
As an improved technical scheme, the warp structure circulation forming the line drawing pattern comprises at least 1 raising ground warp, 1 clamping ground warp, a plurality of auxiliary raising ground warps, a plurality of bottom ground warps and a plurality of hair warps; the weft weave cycle forming the line drawing pattern comprises at least 1 raised weft yarn, 1 clamping weft yarn and a plurality of raised weft yarns.
As an improved technical solution, in order to highlight the stereoscopic effect of the raised pattern, the linear density of the raised ground warp yarns is greater than the linear densities of the clamping ground warp yarns, the auxiliary raising ground warp yarns and the bottom ground warp yarns; the linear density of the raised weft yarns is greater than the linear density of the gripping weft yarns and the pile weft yarns.
As an improved technical solution, the colors of the raised ground warp yarns are different from the colors of the clamping ground warp yarns, the auxiliary raising ground warp yarns and the bottom ground warp yarns; the colors of the raised weft yarns are different from the colors of the clamping weft yarns and the fluffed weft yarns; the bottom ground warp yarns and the fluffed weft yarns are selected to be matched with the colors of the raised ground warp yarns and the raised weft yarns, and are woven into a bottom structure with a bottom pattern or a lattice.
As a preferred technical solution, one warp weave cycle forming the line drawing pattern is 10 warp yarns and 3 warp yarns, the warp yarns include 2 raised warp yarns, 1 clamping warp yarn, 3 auxiliary raising warp yarns and 4 bottom warp yarns; one weft weave repeat forming the line drawing pattern is 12 picks, including 2 raised picks, 1 clamp pick, and 9 raised picks.
As an improved technical scheme, in one warp weave circulation forming the line drawing pattern, 2 bottom warp yarns penetrate into the hair warp heddles in each weave circulation.
As a preferable technical scheme, the weft density of the line drawing towel is more than or equal to 46 lines/2.54 cm and less than or equal to a and less than or equal to 50 lines/2.54 cm. The weft density design ensures the softness and hand feeling of the product.
As a preferable technical scheme, the float length of the warp float length and the weft float length is controlled to be less than or equal to 0.6 cm. The warp float length means that 2 raising ground warp yarns exist in each 3 groups of raising ground warp yarns in the longitudinal direction and are sequentially circulated; the weft floating length means that 1 weft clamping figured weft and 2 weft figured weft are arranged in every 3 transverse laps of wool and are sequentially circulated.
In order to solve the second technical problem, the technical solution of the present invention is:
the weaving process of the embedded flexible line drawing towel comprises the following steps:
arranging the warp yarns and the weft yarns in sequence according to the weave circulation: the warp knitting cycle comprises at least 1 raised ground warp, 1 clamping ground warp, a plurality of auxiliary raising ground warps, a plurality of bottom ground warps and a plurality of wool warp; the weft weaving cycle comprises at least 1 raised weft yarn, 1 clamping weft yarn and a plurality of raised weft yarns.
Weaving the bottom ground warp yarns, the fluffed weft yarns and the wool warp yarns into a towel fabric with one side being a bottom weave of plain cloth and the other side being a pile weave by adopting a three-weft fluffing mode; or both sides are towel fabrics with bottom stitch and looped pile stitch embedded mutually; floating up the raised warp yarns and the raised weft yarns on the bottom tissue to form a plurality of sections of continuous or discontinuous warp floating lengths and/or weft floating lengths; and the two end parts of the warp float length and/or the weft float length are embedded into the bottom weave and are interwoven and fixed with the clamping ground warp yarns or the clamping weft yarns at the root parts of the terry loops.
The arrangement rule and the spacing distance of the patterned warp yarns penetrating into the wool warp heddles and the weft patterned weft yarns in the longitudinal direction determine the width between adjacent lines of the pattern, and the patterned warp yarns and the weft patterned weft yarns can be reasonably allocated according to the specific conditions of the pattern so as to achieve the best effect.
As a preferred technical scheme, the drafting method when the line drawing towel is woven is as follows: one warp weave cycle is 10 warp yarns, 3 wool warp yarns, including 2 raised warp yarns, 1 clamping warp yarn, 3 auxiliary raising warp yarns and 3 wool warp yarns, and 4 bottom warp yarns; the drafting sequence is as follows: 1 clamping ground warp yarn penetrates into 1 ground warp harness wire, 2 raising ground warp yarns penetrate into the wool warp harness wire, and the two warp harness wires penetrate into a reed dent; 1 auxiliary fluffing ground warp yarn penetrates into 1 ground warp harness wire, 1 wool warp yarn penetrates into the wool warp harness wire, and the two yarns penetrate into one reed dent; 1 bottom warp yarn penetrates into 1 ground warp harness wire, 1 bottom warp yarn penetrates into a hair warp harness wire, and the above parts penetrate into a reed dent; 1 auxiliary fluffing ground warp yarn penetrates into 1 ground warp harness wire, 1 wool warp yarn penetrates into the wool warp harness wire, and the two yarns penetrate into one reed dent; 1 bottom warp yarn penetrates into 1 ground warp harness wire, 1 bottom warp yarn penetrates into a hair warp harness wire, and the above parts penetrate into a reed dent; 1 auxiliary fluffing ground warp yarn penetrates into 1 ground warp harness wire, 1 wool warp yarn penetrates into the wool warp harness wire, and the two yarns penetrate into one reed dent; and circulating in sequence.
Preferably, the torsion value of the warp tension torsion bar is less than that of the warp tension torsion bar during weaving.
According to a further preferable technical scheme, the twisting value of the wool warp tension torsion bar during weaving is 13-16 degrees; the torsion value of the ground tension torsion bar is 92-96 degrees.
Preferably, the weaving is performed by a satin loom, and the speed of the satin loom is 340-420 r/min.
Due to the adoption of the technical scheme, the invention has the beneficial effects that:
at least one surface of the embedded flexible line drawing towel is provided with line drawing patterns; or at least one surface is the combination of the line drawing pattern and the terry; the line drawing pattern is a continuous or discontinuous pattern formed on the bottom tissue by a multi-section line drawing formed by warp float length and weft float length; and the two end parts of the warp float length or the weft float length are embedded into the bottom stitch and are interwoven and fixed with the ground warp or the weft at the root part of the terry. The product of the invention is not a double-layer towel, because the looped pile part and the line drawing part are matched and fluffed through the fabric tissue, the pattern is formed at one time, the warp float and the weft float of the line drawing part are tightly embedded into the looped pile root part to form a whole, and are interwoven with the ground warp or the weft of the looped pile root part to be fixedly clamped, so that the line drawing pattern is tightly attached to the bottom tissue, and the double-layer towel has the characteristics of difficult hair hooking and scraping, and no deformation after multiple times of washing.
In the drafting and reeding mode adopted by the invention, 1 clamping ground warp yarn of the first reed dent penetrates into 1 ground warp harness wire and is responsible for fixing and clamping the figured yarn, so that the yarn is not easy to scrape; the 2 patterned ground warp yarns penetrate into the wool warp harness wires to form longitudinal patterned lines of the plain cloth surface pattern. And 1 auxiliary fluffing ground warp yarn of the second, fourth and sixth reed teeth penetrates into 1 ground warp heddle, and 1 fluffing warp yarn penetrates into the fluffing warp heddle to carry out fluffing together. 1 bottom ground warp yarn of the third dent and the fifth dent penetrates into 1 ground warp harness wire to clamp the adjacent looped pile, so that the fuzzing is more orderly, and the hidden danger of reverse fuzzing is eliminated; the function of penetrating the bottom ground warp yarns into the hair warp harness wires is to fix and clamp the right fluffed warp yarns; secondly, interweaving with weft-wise figured weft yarns to play a role in fixing; thirdly, the warp-wise cloth cover at the bottom of the raised pattern is more compact and uniform, the flat cloth cover of the bottom texture is more flat, solid and compact, and the protruded lines are drawn on the stereoscopic impression of the flat cloth cover.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic drawing illustrating the drafting of example 1 of the present invention;
FIG. 2 is a drawing showing the variation of the combination of the hair warp tissue and the ground warp tissue in example 1 of the present invention;
fig. 3 is a diagram showing an actual effect in embodiment 2 of the present invention.
In the figure, 1, 2, 3, … … 24 respectively represent the first weft, the second weft, the third weft and the twenty-fourth weft of … … in the complete organization cycle, wherein 1, 2, 13 and 14 are figured weft yarns; a. b, c, d, e, f, g, h, i, l, k and l respectively represent a first ground warp heddle to a twelfth ground warp heddle from left to right; A. b, C, D, E, F, G, H, I, J, K, L represent the first to twelfth hair warp heddles from left to right, respectively, wherein A, G is the raised ground warp; □ denotes weft points,. times.represents warp points functioning as a fixed grip,. smalls denotes warp points laterally embossed on the back side of the product, ● denotes weft points laterally embossed on the front side of the product,. diamond denotes weft points vertically embossed on the back side of the product,. diamond denotes weft points vertically embossed on the front side of the product,. lambdas denotes ground warp points assisting in raising,. lambdas denotes wool warp points assisting in raising, and. delta denotes warp points constituting the bottom of the pattern.
Detailed Description
The invention is further illustrated below with reference to the figures and examples. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and such equivalents may fall within the scope of the present invention as defined in the appended claims.
Example 1
Yarn and production equipment requirements:
selecting yarns: the yarn material is 100% cotton; the warp yarn of the wool is 18.2tex multiplied by 2 soft twist yarn, the bottom ground warp yarn and the clamping ground warp yarn are 14.6tex multiplied by 2, the clamping weft yarn and the fluffy weft yarn are 36.4tex and 29.2tex respectively, and the patterned ground warp yarn and the patterned weft yarn are 18.2tex multiplied by 2 soft twist yarn; reed number 64#, weft density 48 picks/2.54 cm.
The twist of the soft twist yarn is 33 twists/10 cm.
The drafting method as the attached figure 1 is adopted: one warp weave cycle is 10 warp yarns, 3 wool warp yarns, including 2 raised warp yarns, 1 clamping warp yarn, 3 auxiliary raising warp yarns and 3 wool warp yarns, and 4 bottom warp yarns; the drafting sequence is as follows: 1 clamping ground warp yarn penetrates into 1 ground warp harness wire, 2 raising ground warp yarns penetrate into the wool warp harness wire, and the two warp harness wires penetrate into a reed dent; 1 auxiliary fluffing ground warp yarn penetrates into 1 ground warp harness wire, 1 wool warp yarn penetrates into the wool warp harness wire, and the two yarns penetrate into one reed dent; 1 bottom warp yarn penetrates into 1 ground warp harness wire, 1 bottom warp yarn penetrates into a hair warp harness wire, and the above parts penetrate into a reed dent; 1 auxiliary fluffing ground warp yarn penetrates into 1 ground warp harness wire, 1 wool warp yarn penetrates into the wool warp harness wire, and the two yarns penetrate into one reed dent; 1 bottom warp yarn penetrates into 1 ground warp harness wire, 1 bottom warp yarn penetrates into a hair warp harness wire, and the above parts penetrate into a reed dent; 1 auxiliary fluffing ground warp yarn penetrates into 1 ground warp harness wire, 1 wool warp yarn penetrates into the wool warp harness wire, and the two yarns penetrate into one reed dent; and circulating in sequence.
The loom is a Swiss Sulshou G6200 satin towel rapier loom, and the twisting value of a warp tension torsion bar is 15 degrees; the torsion value of the ground warp tension torsion bar is 95 degrees; the vehicle speed is 370 r/min.
Weaving a towel fabric with a bottom weave of plain cloth on one side and a looped pile weave on the other side according to a matching change diagram of the pile warp weave and the ground warp weave in the attached figure 2, and drawing a pattern by using the embossed warp yarns and the embossed weft yarns in an elongated line on the bottom weave; and the two end parts of the figured ground warp and the figured weft are embedded into the bottom weave and are interwoven and fixed with the clamping ground warp or the clamping weft at the root part of the terry.
The woven towel product is desized by a Q113 machine at 80 ℃, washed by low-temperature water and softened, dried by a vibration dryer and subjected to high-temperature tentering and setting treatment at 120 ℃. The towel produced by the embodiment has the advantages that one surface is the weakly twisted yarn looped pile, the hand feeling is soft, the other surface is the line pattern, and the towel is lively and novel. As shown in fig. 3.
Claims (9)
1. Inlay flexible formula line drawing towel, its characterized in that: at least one surface of the line drawing towel is provided with a line drawing pattern; or at least one surface is the combination of the line drawing pattern and the terry; the line drawing pattern is a continuous or discontinuous line drawing pattern formed on the bottom tissue by a plurality of sections of line drawings formed by warp float length and/or weft float length; the two end parts of the warp float length and/or the weft float length are embedded into the bottom stitch and are interwoven and fixed with the ground warp or the weft at the root part of the terry; forming a warp weave cycle of the line drawing pattern, wherein the warp weave cycle comprises at least 1 raised ground warp yarn, 1 clamping ground warp yarn, a plurality of auxiliary raised ground warp yarns, a plurality of bottom ground warp yarns and a plurality of wool warp yarns; the weft weave cycle forming the line drawing pattern comprises at least 1 raised weft yarn, 1 clamping weft yarn and a plurality of raised weft yarns.
2. The flexible line drawing towel of claim 1, wherein: the basic fuzzing structure of the line drawing towel is three-weft fuzzing, and the fuzzing structure is matched with the line drawing pattern to form a pattern in which the looped pile and the line drawing are embedded mutually.
3. The flexible line drawing towel of claim 1, wherein: the linear density of the raised ground warp yarns is greater than that of the clamping ground warp yarns, the auxiliary raising ground warp yarns and the bottom ground warp yarns; the linear density of the raised weft yarns is greater than the linear density of the gripping weft yarns and the pile weft yarns.
4. The flexible line drawing towel of claim 1, wherein: the colors of the raised ground warp yarns are different from the colors of the clamping ground warp yarns, the auxiliary raising ground warp yarns and the bottom ground warp yarns; the colors of the raised weft yarns are different from the colors of the clamping weft yarns and the fluffed weft yarns; the bottom ground warp yarns and the fluffed weft yarns are selected to be matched with the colors of the raised ground warp yarns and the raised weft yarns, and are woven into a bottom structure with a bottom pattern or a lattice.
5. The flexible line drawing towel of claim 1, wherein: one warp weave cycle forming the line drawing pattern is 10 warp yarns and 3 warp yarns, wherein the warp yarns comprise 2 raised warp yarns, 1 clamping warp yarn, 3 auxiliary raising warp yarns and 4 bottom warp yarns; one weft weave repeat forming the line drawing pattern is 12 picks, including 2 raised picks, 1 clamp pick, and 9 raised picks.
6. The flexible line drawing towel of claim 1, wherein: the warp yarn loops forming the line drawing pattern were each provided with 2 bottom warp yarns penetrating the pile warp heddle.
7. The flexible line drawing towel of claim 1, wherein: the weft density of the line drawing towel is 46 pieces/2.54 cm and is less than or equal to a and less than or equal to 50 pieces/2.54 cm.
8. The weaving process of the embedded flexible line drawing towel according to any one of claims 1 to 7, characterized by comprising the following steps:
arranging the warp yarns and the weft yarns in sequence according to the weave circulation: the warp knitting cycle comprises at least 1 raised ground warp, 1 clamping ground warp, a plurality of auxiliary raising ground warps, a plurality of bottom ground warps and a plurality of wool warp; in one weft organization cycle, at least 1 raised weft yarn, 1 clamping weft yarn and a plurality of raised weft yarns are included;
weaving the bottom ground warp yarns, the fluffed weft yarns and the wool warp yarns into a towel fabric with one side being a bottom weave of plain cloth and the other side being a pile weave by adopting a three-weft fluffing mode; or both sides are towel fabrics with bottom stitch and looped pile stitch embedded mutually; floating up the raised warp yarns and the raised weft yarns on the bottom tissue to form a plurality of sections of continuous or discontinuous warp floating lengths and/or weft floating lengths; and the two end parts of the warp float length and/or the weft float length are embedded into the bottom weave and are interwoven and fixed with the clamping ground warp yarns or the clamping weft yarns at the root parts of the terry loops.
9. The weaving process of the embedded flexible line drawing towel according to claim 8, characterized in that the drafting way when weaving the line drawing towel is: one warp weave cycle is 10 warp yarns, 3 wool warp yarns, including 2 raised warp yarns, 1 clamping warp yarn, 3 auxiliary raising warp yarns and 3 wool warp yarns, and 4 bottom warp yarns; the drafting sequence is as follows: 1 clamping ground warp yarn penetrates into 1 ground warp harness wire, 2 raising ground warp yarns penetrate into the wool warp harness wire, and the two warp harness wires penetrate into a reed dent; 1 auxiliary fluffing ground warp yarn penetrates into 1 ground warp harness wire, 1 wool warp yarn penetrates into the wool warp harness wire, and the two yarns penetrate into one reed dent; 1 bottom warp yarn penetrates into 1 ground warp harness wire, 1 bottom warp yarn penetrates into a hair warp harness wire, and the above parts penetrate into a reed dent; 1 auxiliary fluffing ground warp yarn penetrates into 1 ground warp harness wire, 1 wool warp yarn penetrates into the wool warp harness wire, and the two yarns penetrate into one reed dent; 1 bottom warp yarn penetrates into 1 ground warp harness wire, 1 bottom warp yarn penetrates into a hair warp harness wire, and the above parts penetrate into a reed dent; 1 auxiliary fluffing ground warp yarn penetrates into 1 ground warp harness wire, 1 wool warp yarn penetrates into the wool warp harness wire, and the two yarns penetrate into one reed dent; and circulating in sequence.
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| CN201811382571.0A CN109234893B (en) | 2018-11-20 | 2018-11-20 | Embedded flexible line drawing towel and weaving process thereof |
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| CN201811382571.0A CN109234893B (en) | 2018-11-20 | 2018-11-20 | Embedded flexible line drawing towel and weaving process thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3707139A1 (en) * | 1987-03-06 | 1988-09-15 | Wolldeckenfabrik Weil Der Stad | Terry fabric, process for producing it and weaving machine for carrying out the process |
| JP2640632B2 (en) * | 1994-12-08 | 1997-08-13 | 内堀タオル株式会社 | Wrinkled fabric and manufacturing method |
| CN2420299Y (en) * | 1999-11-09 | 2001-02-21 | 青岛第三毛巾厂 | Elastic looped fabric |
| JP2004131910A (en) * | 2002-10-10 | 2004-04-30 | Maruyama Towel:Kk | Fabric |
| EP1877609A4 (en) * | 2005-05-05 | 2014-09-10 | Astenjohnson Inc | Bulk enhancing forming fabrics |
| CN201924135U (en) * | 2010-12-13 | 2011-08-10 | 孚日集团股份有限公司 | Loop tensile towel |
| CN204743953U (en) * | 2015-07-06 | 2015-11-11 | 青岛棉知音纺织有限公司 | Towel |
| CN105386197B (en) * | 2015-12-24 | 2017-08-25 | 孚日集团股份有限公司 | A kind of towel cloth with large knitting needle style |
| JP6424251B2 (en) * | 2017-04-18 | 2018-11-14 | ソンウォルビナジェイエスシーＳｏｎｇｗｏｌ Ｖｉｎａ Ｊｓｃ． | Pile fabric and manufacturing method thereof |
| CN108265375A (en) * | 2018-04-16 | 2018-07-10 | 无锡百和织造股份有限公司 | A kind of anti-skidding contact comfortable do not decoherence polyester belt and its manufacturing method and application |
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