CN104695080A - Technology for warping, starching and re-beaming 30D/24F polyester/polyamide compound fiber - Google Patents

Technology for warping, starching and re-beaming 30D/24F polyester/polyamide compound fiber Download PDF

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Publication number
CN104695080A
CN104695080A CN201310640448.5A CN201310640448A CN104695080A CN 104695080 A CN104695080 A CN 104695080A CN 201310640448 A CN201310640448 A CN 201310640448A CN 104695080 A CN104695080 A CN 104695080A
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China
Prior art keywords
technology
warping
starching
tension
technique
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CN201310640448.5A
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CN104695080B (en
Inventor
胡国东
胡正水
周伟成
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WUJIANG FUHUA WEAVING CO Ltd
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WUJIANG FUHUA WEAVING CO Ltd
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    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02HWARPING, BEAMING OR LEASING
    • D02H5/00Beaming machines
    • D02H5/02Beaming machines combined with apparatus for sizing or other treatment of warps
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/04Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments

Abstract

The invention discloses a technology for warping, starching and re-beaming 30D/24F polyester/polyamide compound fiber. The technology comprises a warping technology, a starching technology and a re-beaming technology, and the technology comprises the following specific steps: forming the polyester/polyamide compound fiber by the warping technology; regulating internal tensile force of the warped polyester/polyamide compound fiber by the starching technology through a starching vehicle, and strengthening cohesive force between adjacent polyester and adjacent polyamide; merging and coiling the polyester/polyamide compound fiber sent by the starching vehicle by the re-beaming technology; controlling the warping technology, wherein the warping number is 1623, the warping speed is 350m/min, the coiling tension is 15kg, the yarn frame tension is 8CN/stick-10CN/stick, the filoplume induction setting is S: 8.0 and L: 8.0, and the scaling time is more than 12 hours; controlling the starching technology, wherein the yarn speed of the starching vehicle is 280m/min, the starch immersing pressure is 3.8Kgf2, the unwinding strength is 13kg, the coiling tension is 18kg, the starching rate is 11%, the starch mixing concentration is 14%, the drying room tension is 8-9g, the total drafting is -0.15%, and the scaling time is more than 24 hours; controlling the re-beaming technology, wherein the vehicle speed is 50m/min, the total warping number is 17853, the sending out tension is 18kg, the coiling tension is 230kg, and the taper is 5%. According to the technology disclosed by the invention, the number of broken yarns is reduced, the yarn line coating rate is increased, and the cohesive force is strengthened.

Description

A kind of whole slurry of 30D/24F polyamide composite filaments technique
Technical field
The present invention relates to the whole slurry of a kind of 30D/24F polyamide composite filaments and technique, belong to field of textiles.
Background technology
It is comparatively thin that 30D/24F washs bright and beautiful gauze line, and simultaneously because yarn itself is compound silk, tension force is wayward, causes during starching and easily breaks end in drying room; Meanwhile, easy mechanical fibrillation in weaving process, and because single fiber meeting protrusion problem can be produced in single yarn, easily cause hair warp, cracked ends, band latitude.
 
Summary of the invention
In order to solve above-mentioned Problems existing, the invention discloses the whole slurry of a kind of 30D/24F polyamide composite filaments and technique, this technique is for the problem that easily breaks end in drying room during starching, to calculate according to the ratio compromise of terylene and polyamide fibre and test of many times goes out suitable drying room tension force, make it even tension, steadily, decrease warp thread bonding probability, thus decrease broken end generation; For mechanical fibrillation easy in weaving process, and can protruding phenomenon because single fiber can be produced in single yarn, easily cause hair warp, cracked ends, band latitude problem, take to improve the rate of sizing, increase yarn clad ratio and cohesive force, conservative control yarn tension simultaneously, thus decrease the single fiber protrusion problem in cracked ends, hair warp and yarn.
A kind of whole slurry of 30D/24F polyamide composite filaments technique, comprise warping, starching and and axle technique;
Described warping technology is: get terylene and polyamide fibre, arranges doubling, form polyamide composite filaments by suitable speed and tension force;
Described sizing technique is: polyamide composite filaments warping obtained, and by slurry car, regulates the tensile force of polyamide composite filaments inside, strengthens the cohesive force between adjacent terylene and polyamide fibre;
Described and axle technique is: merged by the polyamide composite filaments that slurry car is come and batch;
Described warping technology controls: warping radical 1623, speed of beaming 350m/min, coiling tension 15 kg, creel tension force 9 ± 1CN/ root, filoplume induction setting S:8.0, L:8.0, more than 12 hours scaling time;
Described sizing technique controls: yarn speed 280m/min, the soaking paste pressure 3.8Kgf2 of slurry car, and move back and separate tension force 13kg, mud jacking pressure carries out stage by stage, coiling tension 18kg, the rate of sizing 11%, concentration 14% of sizing mixing, drying room tension force 8-9g, total draft-0.15%, the scaling time is more than 24 hours;
Described and axle technology controlling and process: speed of a motor vehicle 50m/min, total quantity of warps 17853, sends tension force 18 kg, coiling tension 230kg, tapering 5%.
Mud jacking pressure in described sizing technique is divided into fast phase, at a slow speed stage and stop phase, and each staged pressure is respectively 3.8 mpa, 2.2 mpa, and 3.2 × 0.1mpa.
Beneficial effect of the present invention: when (1) solves the starching of 30D/24F polyamide composite filaments, warp thread easily breaks end problem in drying room, improves slurry car efficiency 10%(original 70% and brings up to 80%).
(2) easy mechanical fibrillation in 30D/24F polyamide composite filaments weaving process is solved, and can protruding phenomenon because single fiber can be produced in single yarn, easily cause hair warp, cracked ends, band latitude problem, weaving efficiency brings up to 95% by former 85%.
(3) product A A level quality brings up to 90% by original 70%.
(4) cloth cover of product flatness increase than before, without the protruding phenomenon of warp thread.
Detailed description of the invention
Below in conjunction with detailed description of the invention, illustrate the present invention further.
This whole slurry of a kind of 30D/24F polyamide composite filaments technique, it is characterized in that comprising warping, starching and and axle technique;
Described warping technology is: get terylene and polyamide fibre, arranges doubling, form polyamide composite filaments by suitable speed and tension force;
Described sizing technique is: polyamide composite filaments warping obtained, and by slurry car, regulates the tensile force of polyamide composite filaments inside, strengthens the cohesive force between adjacent terylene and polyamide fibre;
Described and axle technique is: merged by the polyamide composite filaments that slurry car is come and batch;
Described warping technology controls: warping radical 1623, speed of beaming 350m/min, coiling tension 15 kg, creel tension force 9 ± 1CN/ root, filoplume induction setting S:8.0, L:8.0, more than 12 hours scaling time;
Described sizing technique controls: yarn speed 280m/min, the soaking paste pressure 3.8Kgf2 of slurry car, and move back and separate tension force 13kg, mud jacking pressure carries out stage by stage, coiling tension 18kg, the rate of sizing 11%, concentration 14% of sizing mixing, drying room tension force 8-9g, total draft-0.15%, the scaling time is more than 24 hours;
Described and axle technology controlling and process: speed of a motor vehicle 50m/min, total quantity of warps 17853, sends tension force 18 kg, coiling tension 230kg, tapering 5%.
Mud jacking pressure in described sizing technique is divided into fast phase, at a slow speed stage and stop phase, and each staged pressure is respectively 3.8 mpa, 2.2 mpa, and 3.2 × 0.1mpa.
Concrete production technology is as shown in the table.
30D/24F polyamide composite filaments prepares production technology list
On August 16th, 2013
Patent of the present invention, by the improvement of technique, overcomes the drawback that the existing production technology of 30D/24F polyamide composite filaments exists, improves production efficiency, ensure that product quality, be mainly described as follows:
(1) for the problem that easily breaks end in drying room during starching, to calculate according to the ratio compromise of terylene and polyamide fibre and test of many times goes out suitable drying room tension force, make it even tension, steadily, decrease warp thread bonding probability, thus decrease broken end and produce;
(2) for mechanical fibrillation easy in weaving process, and can protruding phenomenon because single fiber can be produced in single yarn, easily cause hair warp, cracked ends, band latitude problem, take to improve the rate of sizing, increase yarn clad ratio and cohesive force, conservative control yarn tension simultaneously, thus decrease the single fiber protrusion problem in cracked ends, hair warp and yarn.
(3) when solving the starching of 30D/24F polyamide composite filaments, in drying room, warp thread easily breaks end problem, improves slurry car efficiency 10%(original 70% and brings up to 80%).
(4) easy mechanical fibrillation in 30D/24F polyamide composite filaments weaving process is solved, and can protruding phenomenon because single fiber can be produced in single yarn, easily cause hair warp, cracked ends, band latitude problem, weaving efficiency brings up to 95% by former 85%.
(5) product A A level quality brings up to 90% by original 70%.
(6) cloth cover of product flatness increase than before, without the protruding phenomenon of warp thread.
Technological means disclosed in the present invention program is not limited only to the technological means disclosed in above-mentioned technological means, also comprises the technical scheme be made up of above technical characteristic.

Claims (2)

1. the whole slurry of 30D/24F polyamide composite filaments a technique, it is characterized in that comprising warping, starching and and axle technique;
Described warping technology is: get terylene and polyamide fibre, arranges doubling, form polyamide composite filaments by suitable speed and tension force;
Described sizing technique is: polyamide composite filaments warping obtained, and by slurry car, regulates the tensile force of polyamide composite filaments inside, strengthens the cohesive force between adjacent terylene and polyamide fibre;
Described and axle technique is: merged by the polyamide composite filaments that slurry car is come and batch;
Described warping technology controls: warping radical 1623, speed of beaming 350m/min, coiling tension 15 kg, creel tension force 9 ± 1CN/ root, filoplume induction setting S:8.0, L:8.0, more than 12 hours scaling time;
Described sizing technique controls: yarn speed 280m/min, the soaking paste pressure 3.8Kgf2 of slurry car, and move back and separate tension force 13kg, mud jacking pressure carries out stage by stage, coiling tension 18kg, the rate of sizing 11%, concentration 14% of sizing mixing, drying room tension force 8-9g, total draft-0.15%, the scaling time is more than 24 hours;
Described and axle technology controlling and process: speed of a motor vehicle 50m/min, total quantity of warps 17853, sends tension force 18 kg, coiling tension 230kg, tapering 5%.
2. the whole slurry of a kind of 30D/24F polyamide composite filaments according to claim 1 technique, it is characterized in that the mud jacking pressure in described sizing technique is divided into fast phase, stage and stop phase at a slow speed, each staged pressure is respectively 3.8 mpa, 2.2 mpa, and 3.2 × 0.1mpa.
CN201310640448.5A 2013-12-04 2013-12-04 A kind of 30D/24F polyamide composite filaments are whole to be starched and technique Active CN104695080B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110904552A (en) * 2018-09-17 2020-03-24 江苏鸿展新材料科技有限公司 Natural gas processing silk thread pulp finishing equipment
CN114351326A (en) * 2020-10-13 2022-04-15 江苏德顺纺织有限公司 Production process of jacquard crepe fabric

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1851085A (en) * 2006-05-30 2006-10-25 仲柏俭 Jacquard reversible lint
CN101643970A (en) * 2009-08-28 2010-02-10 海宁德俊织染集团有限公司 Manufacturing method of underwear fabric
CN201817642U (en) * 2010-09-08 2011-05-04 杭州宏峰纺织集团有限公司 Denim fabric
CN102828369A (en) * 2012-09-20 2012-12-19 吴江福华织造有限公司 Sizing process of fine denier circular hole bright polyamide multifilament
CN103361919A (en) * 2013-06-24 2013-10-23 江苏新晨化纤股份有限公司 Preparation method of waterproof shell fabric
CN103374784A (en) * 2013-08-05 2013-10-30 江苏新晨化纤股份有限公司 Production method of microdenier nylon fabric

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1851085A (en) * 2006-05-30 2006-10-25 仲柏俭 Jacquard reversible lint
CN101643970A (en) * 2009-08-28 2010-02-10 海宁德俊织染集团有限公司 Manufacturing method of underwear fabric
CN201817642U (en) * 2010-09-08 2011-05-04 杭州宏峰纺织集团有限公司 Denim fabric
CN102828369A (en) * 2012-09-20 2012-12-19 吴江福华织造有限公司 Sizing process of fine denier circular hole bright polyamide multifilament
CN103361919A (en) * 2013-06-24 2013-10-23 江苏新晨化纤股份有限公司 Preparation method of waterproof shell fabric
CN103374784A (en) * 2013-08-05 2013-10-30 江苏新晨化纤股份有限公司 Production method of microdenier nylon fabric

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110904552A (en) * 2018-09-17 2020-03-24 江苏鸿展新材料科技有限公司 Natural gas processing silk thread pulp finishing equipment
CN114351326A (en) * 2020-10-13 2022-04-15 江苏德顺纺织有限公司 Production process of jacquard crepe fabric

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