CN103275734A - Degradable liquid film prepared by adopting wastes of tobacco fields and use method of degradable liquid film - Google Patents

Degradable liquid film prepared by adopting wastes of tobacco fields and use method of degradable liquid film Download PDF

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CN103275734A
CN103275734A CN2013101755038A CN201310175503A CN103275734A CN 103275734 A CN103275734 A CN 103275734A CN 2013101755038 A CN2013101755038 A CN 2013101755038A CN 201310175503 A CN201310175503 A CN 201310175503A CN 103275734 A CN103275734 A CN 103275734A
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film
parts
liquid film
tobacco
stirring
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CN103275734B (en
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刘好宝
王倩
张良
雷强
伍仁军
殷英
钟朝龙
屈健康
宋毓峰
董连红
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Tobacco Research Institute of CAAS
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Tobacco Research Institute of CAAS
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Abstract

The invention discloses a degradable liquid film prepared by adopting wastes of tobacco fields and a use method of the degradable liquid film. The film comprises the following components in parts by weight: 82-97 parts of raw material, 17-25 parts of film-forming agent, 3-4 parts of plasticizer, 1.1-2.15 parts of crosslinking agent, 0.03-0.05 parts of initiator and 0.1-0.2 parts of pH (potential of Hydrogen) regulating agent, wherein during dilution spraying, 0.1-0.2 parts of microelement fertilizer and 0.01-0.05 parts of botanical disease-preventing pest-controlling medicament can be added; and the raw material comprises one or more of fermenting waste liquor of the wastes of the tobacco fields, lignin sulfonate, modified starch, humic acid and carboxymethyl cellulose. The film disclosed by the invention is simple in process, safe and friendly to environment, lasting in effect, convenient to use and low in cost and labour intensity and has the advantages that the wastes of the tobacco fields are turned into treasure; the produced liquid mulching film has no adverse effect on crop growth environments such as soil underground water and soil; after the film is degraded, the organic content of the soil can be increased, the granular structure of the soil is improved and the soil-borne disease is inhibited; and the film formed after spraying is strong in ground adhesion and has a good heat preserving effect and moisture preserving effect.

Description

Degradable liquid film prepared from tobacco field wastes and using method thereof
Technical Field
The invention relates to the technical field of mulching films applied in agriculture, in particular to a degradable liquid film prepared from tobacco field wastes and a using method thereof.
Background
Tobacco is an important economic crop in China and also an important economic source of national and local fiscal taxes. Tobacco areas in China are mostly distributed in poor mountainous areas with laggard economy, tobacco planting is an important way for helping farmers in the mountainous areas to get rid of poverty and get rich and stably improve the living standard, but in the production process of tobacco leaves, the tobacco stem plant parts except tobacco stem leaves with baking value are removed, and include tobacco stems, tobacco roots, footing leaves, a series of difficult problems such as tobacco field soil productivity reduction, frequent disease occurrence and the like caused by the non-standard treatment of tobacco field wastes such as tobacco leaves, fireworks, tobacco seeds, axillary buds and the like optimized by the policy of 'optimizing structure', and a series of ecological and environmental problems with regional characteristics are caused, so that the ecological environment of the tobacco areas is deteriorated, the quality and the production benefit of the tobacco leaves are reduced, and the tobacco planting is a bottleneck for restricting the sustainable development of tobacco production.
At present, when part of tobacco growers in a tobacco area treat tobacco field wastes, inapplicable tobacco leaves are discarded to the field of the tobacco field, serious pollution is caused to the cultivation of the tobacco field and the tobacco planting environment, particularly, once the tobacco leaves suffering from diseases and insect pests are treated inappropriately, the diseases and insect pests of other tobacco fields and the fields around are easily caused, the resource waste is caused by the burying and burning mode, and the secondary utilization is not achieved. Nowadays, the resource recycling is more important when green ecology, low carbon and environmental protection are advocated, the pollution-free treatment of the tobacco field waste to produce the organic fertilizer can realize resource utilization, and the method is still only capable of producing the organic fertilizer and still is a single utilization mode although the method is more advanced compared with the traditional tobacco field waste such as burying, burning and the like.
With the progress of research, the resource utilization of tobacco field wastes has been advanced to a certain extent, for example, the invention patent application of Chinese patent application No. 2010201504457U, Yueyong and the like disclose a mulching film for cigarettes, which is integrally made of 2 materials of a surface layer and a bottom layer, wherein the surface layer made of tobacco stems has the functions of moisture preservation and temperature rise, the bottom layer made of waste tobacco leaves and tobacco stems contains a herbicide, and the herbicide can be absorbed by plants in later seasons after being degraded in the field, but has certain defects in the actual application performance of moisture preservation and soil moisture preservation. For another example, the invention patent application of chinese patent application No. 201010116170.8, linghuizi, etc. discloses a method for producing liquid mulching film for tobacco by using tobacco waste humic acid, which is characterized by simple production method, low product cost and complete biodegradation, but part of the component sources in the formula are not direct conversion of waste, such as charcoal powder, which is not waste.
Other related prior art liquid mulching films, for example, chinese patent application No. 2006100172658, disclose a multifunctional degradable liquid mulching film and a method for preparing the same, which mainly comprises starch, acrylic acid, a neutralizer (potassium hydroxide or sodium hydroxide), polyvinyl alcohol, a crosslinking agent (N, N-methylenebisacrylamide), a chain transfer agent (sodium formate), and an initiator (ammonium persulfate or potassium persulfate). The following steps are repeated: 2006101187773 discloses a degradable liquid mulching film product and its preparation method, which mainly comprises: 5000PPM activated chlorine dioxide, mineral starch, starch material, and honey locust gum and other gum powders. For another example, 200810079787X discloses a multifunctional degradable liquid mulching film, a preparation method and an application thereof. It mainly comprises: polyether polyol-polyvinyl alcohol-polyaspartate polymer, emulsifier, dispersant, pH regulator (ammonia water, potassium hydroxide, sodium hydroxide), and antifreezing agent. For another example, chinese patent application 2011100361491 discloses a biodegradable liquid mulching film of seaweed and a method for preparing the same, which mainly comprises: 68799 seaweed extract, polyacrylic acid seaweed gel resin, lignosulfonate, humic acid, molasses, biochemical fulvic acid salt, and hydroxymethyl cellulose. For another example, chinese patent application 201110457690X discloses a montmorillonite-humic acid multifunctional degradable liquid mulching film, which comprises the following components: montmorillonite, humic acid, potassium hydroxide or sodium hydroxide, a cross-linking agent, a film-forming agent, water glass, a micro-fertilizer, a pesticide and a herbicide. The product of this patent requires in particular that the film is made on a sunny day, not on a rainy day. (see claim 8, step C).
The above prior art has its drawbacks, specifically: 1. 2, the film forming property of a simple organic material product is poor, so that a soil layer is adhered, and soil is damaged. 3. After film forming, the film is dissolved in water and is dissolved in rain, thus the film can not play the role of a mulching film.
In view of the technical problems, a liquid mulching film which is simple in process, safe, environment-friendly and durable in effect and can change waste of tobacco fields into valuables is urgently needed, the produced liquid mulching film has no adverse effect on the growth environment of crops such as soil underground water, soil and the like, the organic matter content of the soil can be improved after degradation, the granular structure of the soil is improved, soil-borne diseases are inhibited, the liquid mulching film is convenient to use, low in cost and low in labor intensity, the film formed after spraying is strong in adhesion with the ground, the heat preservation and moisture preservation effects are good, the elastic liquid mulching film is provided, the purposes of cleaning agriculture and changing waste into valuables can be achieved, sustainable development of tobacco production can be achieved, and the liquid mulching film is insoluble. A degradable liquid film prepared by adopting tobacco field wastes and a using method thereof.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides the liquid film which is simple in process, safe, environment-friendly and durable in effect, changes the waste of tobacco fields into valuable, does not have adverse effect on the growth environment of crops such as soil underground water, soil and the like, can improve the organic matter content of the soil after degradation, improves the granular structure of the soil, inhibits soil-borne diseases, is convenient to use, low in cost and low in labor intensity, has strong adhesion between a film formed after spraying and the ground, has good heat preservation and moisture preservation effects, has elasticity, can realize the purposes of cleaning agriculture and changing the waste into valuable, can realize sustainable development of tobacco production, and is insoluble in water within a period of time. A degradable liquid film prepared by adopting tobacco field wastes and a using method thereof.
In order to solve the technical problem, the invention provides a degradable liquid film prepared from tobacco field wastes, which comprises the following components in parts by weight:
raw materials: 82 to 97 portions of
Film-forming agent: 17-25 parts of
Plasticizer: 3-4 parts of
A crosslinking agent: 1.1-2.15 parts
Initiator: 0.03 to 0.05 portion
pH regulator: 0.1 to 0.2 portion
The raw materials are as follows: one or more of tobacco field waste fermentation waste liquid, sulfonated lignin, modified starch, humic acid and carboxymethyl cellulose.
Or, the composition comprises the following components in parts by weight:
raw materials: 82 to 90 portions of
Film-forming agent: 17-20 parts of
Plasticizer: 3-3.5 parts of
A crosslinking agent: 1.1 to 1.5 portions
Initiator: 0.03 to 0.04 portion
pH regulator: 0.1 to 0.15 portion
Or, the composition comprises the following components in parts by weight:
raw materials: 90 to 97 portions of
Film-forming agent: 20-25 parts of
Plasticizer: 3.5 to 4 portions of
A crosslinking agent: 1.5-2.15 parts
Initiator: 0.04 to 0.05 portion
pH regulator: 0.15 to 0.2 portion
The paint further comprises the following components in parts by weight:
micro-fertilizer: 0.1 to 0.2 portion
Plant-derived disease-preventing and pest-controlling medicament 0.01-0.05 part
The micro-fertilizer comprises the following components: the plant-derived pesticide is any one or more of a copper fertilizer, a boron fertilizer, a molybdenum fertilizer, a manganese fertilizer, an iron fertilizer and a zinc fertilizer, and the plant-derived pesticide and/or bactericide is a plant-derived pesticide.
The botanical pesticide is also called botanical pesticide. Pesticides developed by utilizing plant resources. Comprises active ingredients extracted from plants, the plants and compounds and derivatives synthesized according to active structures. The plant phytotoxin, plant endogenous hormone, plant insect hormone, antifeedant, attractant, repellent, sterilant, synergist, plant defensin, allelopathic substance and the like. Classified according to the effective components, chemical structure and use: alkaloids, terpenes, flavonoids, essential oils, photoactivated toxins, and the like.
The plant-derived bactericide is mainly a pesticide developed from a secondary metabolite having agricultural biological activity and produced by plants, animals, microorganisms and the like. Compared with the traditional chemical synthetic pesticide, the biological natural product pesticide has the following characteristics: 1. most of the natural product pesticides of biological sources have low toxicity to mammals and are safe to human and livestock in use. 2. The control spectrum is narrow, and even obvious selectivity is achieved. 3. The pressure to the environment is small, and the method is safe to non-target organisms. The botanical fungicide is a preparation prepared from a biological natural product pesticide by utilizing plant secondary metabolites for preventing and controlling crop pests. The botanical pesticide is prepared by extracting effective chemical components from plants of Meliaceae, Compositae, Ephedraceae, Taxaceae, Magnoliaceae, Lauraceae, etc.
The film forming agent is any one or more of polyvinyl alcohol, potassium fulvate, sodium alginate and sodium silicate.
The cross-linking agent is any one or more of formaldehyde, aluminum sulfate, boric acid and borax, the initiator is any one or more of potassium persulfate, sodium bisulfite and ammonium persulfate, and the pH regulator is sodium bicarbonate or potassium hydroxide.
In order to better realize the aim of the invention, the invention also discloses a preparation method of the degradable liquid film prepared by adopting the tobacco field wastes, wherein the preparation method comprises the following steps:
preparation of tobacco field waste fermentation liquor
The process flow comprises the following steps: tobacco field waste (footing leaves, tobacco branches and tobacco stems) → crushing → adjusting water content and pH → inoculating microbial inoculum → fermenting → soaking in clear water for 30min → filtering → fermenting liquid.
The preparation process comprises the following steps: taking tobacco field wastes such as footing leaves, tobacco branches, tobacco stems and the like as basic fermentation materials, and putting the basic fermentation materials into a crusher to crush the basic fermentation materials to 2-3cm long. Adjusting the water content to about 60 percent and the pH value to about 6.5. According to the dosage specification and requirements of the microbial inoculum, adding fermentation and decomposition microbial inoculum according to different microbial inoculum ratios, stirring uniformly and mixing, piling into pyramids with the height of about 1-1.5m respectively, and covering with agricultural film for heat preservation. Turning the fermented compost 1 time every 3d in the 1 st week, then turning the compost 1 time every 4-6d, and fermenting for 35d until the compost is thoroughly decomposed. Then adding 5-7 times of clear water, stirring, soaking for 2-3 hours, filtering, removing raw material waste residues, and obtaining the fermentation leaching liquor.
B. The tobacco field waste fermentation waste liquid is used as a main reaction base material and is put into a high-temperature resistant reaction container; adding sulfonated lignin, modified starch and/or humic acid and carboxymethyl cellulose, adding a pH regulator, uniformly mixing, adding into the reaction container under the condition of stirring, stirring at 80-90 ℃, and keeping the temperature for 30-50 minutes to uniformly mix and gelatinize;
C. continuously stirring and adding the film forming agent on the basis of the step B, then reacting for 60-90 minutes at the temperature of 70-90 ℃, stirring once every 5 minutes, finally adding the cross-linking agent, the plasticizer and the initiator, and stirring and reacting for 3-4 hours; cooling to room temperature to obtain liquid film, and packaging.
Further comprising the steps of:
D. adding a micro-fertilizer and/or a plant source disease and pest prevention and control medicament: and D, diluting the liquid film obtained in the step C by adding water to 5-7 times of the mass, selectively adding plant-derived pesticide and/or plant-derived bactericide and water-soluble nutrient into the diluted mulching film solution according to the requirements of different crops, spraying or irrigating the diluted mulching film solution on the soil surface, forming a sealing protective film on the soil surface after spraying, and forming a light yellow liquid film.
In order to better achieve the aim of the invention, the invention provides a use method of a degradable liquid film prepared from tobacco field wastes, which comprises the following steps:
adding and distributing a toner: the color of the liquid film is adjusted by adding carbon black or potassium humate;
and (3) spraying the mulching film to form a black-light yellow-black color band: dissolving a liquid film with 2-3 times of clear water, stirring into fine paste, stirring for 10-15 minutes, adding 3 times of clear water, uniformly stirring, loading the prepared liquid film into a film coating device, wherein the film coating device comprises a water tank, a nozzle and a spraying frame, a nozzle part comprises 3 nozzles, the 3 nozzles are unfolded in a fan shape, two nozzles on two sides are fixed on the spraying frame through angle adjusting bolts, a liquid mixing device is arranged near the two nozzles on the two sides, carbon black or potassium humate is filled in the liquid mixing device, a stop valve is arranged between the water tank and the nozzles and fixed on the spraying frame, the nozzles, the stop valve and the water tank are connected through a water pipe, the stop valve is used for controlling the opening or closing of the nozzles or the flow, the diluted liquid film is sprayed out of the nozzles of the spraying device, covers the ground surface, and naturally forms a film after 15-30 minutes, the mulching film is sealed on the soil surface to form a black-light yellow-black colored mulching film or a black-white alternative mulching film, and the black color is beneficial to heat preservation.
The spraying is carried out within 40 days without treading and shoveling , the spraying of a liquid film is carried out simultaneously with the seeding of crops or before the transplanting of seedlings, the dosage of a field is recommended to use more than or equal to 25 kilograms of stock solution per mu,
compared with the prior art, the invention has the advantages that: the method has the advantages of simple process, safety, environmental protection and lasting effect, changes the waste of the tobacco field into valuable, simultaneously produces the liquid mulching film which has no adverse effect on the growth environment of crops such as soil underground water, soil and the like, can improve the organic content of the soil after degradation, improves the granular structure of the soil, inhibits soil-borne diseases, is convenient to use, low in cost and low in labor intensity, can form a film which is strong in adhesion with the ground after spraying, has good heat preservation and moisture preservation effects, has an elastic liquid mulching film, can achieve the purposes of cleaning agriculture and changing the waste into valuable, can achieve sustainable development of tobacco production, and is insoluble in water for a period of time.
Detailed Description
The liquid film of the present invention has the following components:
raw materials: 82 to 97 portions of
Film-forming agent: 17-25 parts of
Plasticizer: 3-4 parts of
A crosslinking agent: 1.1-2.15 parts
Initiator: 0.03 to 0.05 portion
pH regulator: 0.1 to 0.2 portion
Or,
raw materials: 82 to 90 portions of
Film-forming agent: 17-20 parts of
Plasticizer: 3-3.5 parts of
A crosslinking agent: 1.1 to 1.5 portions
Initiator: 0.03 to 0.04 portion
pH regulator: 0.1 to 0.15 portion
Or, raw materials: 90 to 97 portions of
Film-forming agent: 20-25 parts of
Plasticizer: 3.5 to 4 portions of
A crosslinking agent: 1.5-2.15 parts
Initiator: 0.04 to 0.05 portion
pH regulator: 0.15 to 0.2 portion
In the above components, micro-fertilizers can be further added: 0.1 to 0.2 portion of plant source disease and pest prevention and control medicament 0.01 to 0.05 portion
The raw materials are as follows: one or more of tobacco field waste fermentation waste liquid, sulfonated lignin, modified starch, humic acid and carboxymethyl cellulose. The micro-fertilizer is as follows: the plant-derived pesticide is any one or more of a copper fertilizer, a boron fertilizer, a molybdenum fertilizer, a manganese fertilizer, an iron fertilizer and a zinc fertilizer, and the plant-derived pesticide and/or bactericide is a plant-derived pesticide. The film forming agent is one or more of polyvinyl alcohol, potassium fulvate, sodium alginate and sodium silicate. The cross-linking agent is one or more of formaldehyde, urea, aluminum sulfate and boric acid, the initiator is one or more of potassium persulfate, sodium bisulfite and ammonium persulfate, and the pH regulator is sodium bicarbonate or potassium hydroxide.
The preparation method comprises the following steps:
A. preparing tobacco field waste fermentation liquor: taking footing leaves, tobacco branches or tobacco stems as basic fermentation materials, putting the basic fermentation materials into a crusher to be crushed to 2-3cm long, adjusting the water content to 60-65%, adjusting the pH value to 6.5-6.8, adding fermentation and decomposition microbial inoculum, respectively piling the mixture into pyramids with the height of 1-1.5m after stirring and mixing the mixture evenly, and covering agricultural films to preserve heat; turning the fermented compost 1 time every 3d in the 1 st week, then turning the fermented compost 1 time every 4-6d, and fermenting for 35d until the compost is thoroughly decomposed; then adding 5-7 times of clear water, stirring, soaking for 2-3 hours, filtering, and removing raw material waste residues to obtain a fermentation leaching liquor;
B. the tobacco field waste fermentation waste liquid is used as a main reaction base material and is put into a high-temperature resistant reaction container; adding sulfonated lignin, modified starch and/or humic acid and carboxymethyl cellulose, adding a pH regulator, uniformly mixing, adding into the reaction container under the condition of stirring, stirring at 80-90 ℃, and keeping the temperature for 30-50 minutes to uniformly mix and gelatinize;
C. continuously stirring and adding the film forming agent on the basis of the step B, then reacting for 60-90 minutes at the temperature of 70-90 ℃, stirring once every 5 minutes, finally adding the cross-linking agent, the plasticizer and the initiator, and stirring and reacting for 3-4 hours; cooling to room temperature to obtain liquid film, and packaging.
Further comprising the steps of:
D. adding a micro-fertilizer and/or a weeding and insect-preventing agent: and D, diluting the liquid film obtained in the step C by adding water to 5-7 times of the mass, selectively adding the plant-derived biological pesticide and the water-soluble nutrient into the diluted mulching film solution according to the requirements of different crops, spraying or irrigating the diluted mulching film solution on the soil surface, forming a sealing protective film on the soil surface after spraying, and forming a light yellow liquid film after forming the film.
The using method of the invention comprises the following steps:
adding and distributing a toner: the color of the liquid film is adjusted by adding carbon black or potassium humate;
and (3) spraying the mulching film to form a black-light yellow-black color band: dissolving a liquid film with 2-3 times of clear water, stirring into fine paste, stirring for 10-15 minutes, adding 3 times of clear water, uniformly stirring, loading the prepared liquid film into a film coating device, wherein the film coating device comprises a water tank, a nozzle and a spraying frame, a nozzle part comprises 3 nozzles, the 3 nozzles are unfolded in a fan shape, two nozzles on two sides are fixed on the spraying frame through angle adjusting bolts, a liquid mixing device is arranged near the two nozzles on the two sides, carbon black or potassium humate is filled in the liquid mixing device, a stop valve is arranged between the water tank and the nozzles and fixed on the spraying frame, the nozzles, the stop valve and the water tank are connected through a water pipe, the stop valve is used for controlling the opening or closing of the nozzles or the flow, the diluted liquid film is sprayed out of the nozzles of the spraying device, covers the ground surface, and naturally forms a film after 15-30 minutes, the mulching film is sealed on the soil surface to form a black-light yellow-black colored mulching film or a black-white alternative mulching film, and the black color is beneficial to heat preservation.
The spraying is carried out within 40 days without treading and shoveling , a liquid film is sprayed simultaneously with the seeding of crops or before the transplanting of seedlings, the using amount of a raw liquid in a field per mu is more than or equal to 25 kilograms, and weather reasons are not needed to be considered during the spraying.
Example 1
Weighing 75 parts of tobacco field waste fermentation waste liquid as a main reaction base material according to the mass part ratio, and putting the tobacco field waste fermentation waste liquid into a high-temperature resistant reaction container; and then weighing 5 parts of sulfonated lignin, 2 parts of modified starch and 0.1 part of sodium bicarbonate or potassium hydroxide, uniformly mixing, adding into the reaction container under the condition of stirring, stirring at 80-90 ℃, and preserving heat for 30-50 minutes to uniformly mix and gelatinize. Continuously stirring, adding 5 parts of polyvinyl alcohol, 10 parts of potassium fulvate and 2 parts of sodium silicate, reacting at the temperature of 70-90 ℃ for 60-90 minutes, stirring once at intervals of 5 minutes, weighing 1 part of formaldehyde, 0.1 part of urea, 3 parts of glycerol and 0.03 part of potassium persulfate, and stirring for reacting for 3-4 hours; cooling to room temperature, and barreling to obtain a liquid film;
after the tobacco seedlings are transplanted, the liquid film is diluted by 5 times by mass by adding water when in use, 0.1-0.2 part of micro fertilizer is added, 0.01 part of antibacterial agent and 0.02 part of pesticide are added, and a sealing protective film is formed on the soil surface after spraying.
When the spraying is carried out, the prepared liquid film is loaded into a film covering device, the film covering device comprises a water tank, a nozzle and a spraying frame, a nozzle part comprises 3 spray heads, the 3 spray heads are unfolded in a fan shape, the two spray heads on two sides are fixed on the spraying frame through angle adjusting bolts, a liquid mixing device is arranged near the two spray heads on the two sides, carbon black or potassium humate is filled in the liquid mixing device, a stop valve is arranged between the water tank and the spray heads and fixed on the spraying frame, the spray heads, the stop valve and the water tank are connected through a water pipe, the stop valve is used for controlling the opening or closing or the flow of the spray heads, the diluted liquid film is sprayed out from the spray heads of the spraying device and covers the ground surface, after 15-30 minutes, the liquid film is naturally formed and is sealed on the soil surface to form a black-light yellow-black, the black color is beneficial to heat preservation. The use amount of the stock solution per mu is more than or equal to 25 kilograms.
Example 2
Weighing 81 parts of tobacco field waste fermentation waste liquid as a main reaction base material according to the mass part ratio, and putting the tobacco field waste fermentation waste liquid into a high-temperature resistant reaction container; and weighing 6 parts of sulfonated lignin, 3 parts of modified starch and 0.2 part of sodium bicarbonate or potassium hydroxide, uniformly mixing, adding into the reaction container under the condition of stirring, stirring at 80-90 ℃, and keeping the temperature for 30-50 minutes to uniformly mix and gelatinize. Continuously stirring, adding 7 parts of polyvinyl alcohol, 13 parts of potassium fulvate and 3 parts of sodium silicate, then reacting for 60-90 minutes at the temperature of 70-90 ℃, stirring once at intervals of 5 minutes, weighing 2 parts of formaldehyde, 0.15 part of urea, 4 parts of glycerol and 0.05 part of potassium persulfate, and stirring for reacting for 3-4 hours; cooling to room temperature, and barreling to obtain a liquid film;
after the tobacco seedlings are transplanted, the liquid film is diluted by 5 times by mass by adding water when in use, 0.1-0.2 part of micro fertilizer is added, 0.01 part of antibacterial agent and 0.02 part of pesticide are added, and a sealing protective film is formed on the soil surface after spraying.
When the spraying is carried out, the prepared liquid film is loaded into a film covering device, the film covering device comprises a water tank, a nozzle and a spraying frame, a nozzle part comprises 3 spray heads, the 3 spray heads are unfolded in a fan shape, the two spray heads on two sides are fixed on the spraying frame through angle adjusting bolts, a liquid mixing device is arranged near the two spray heads on the two sides, carbon black or potassium humate is filled in the liquid mixing device, a stop valve is arranged between the water tank and the spray heads and fixed on the spraying frame, the spray heads, the stop valve and the water tank are connected through a water pipe, the stop valve is used for controlling the opening or closing or the flow of the spray heads, the diluted liquid film is sprayed out from the spray heads of the spraying device and covers the ground surface, after 15-30 minutes, the liquid film is naturally formed and is sealed on the soil surface to form a black-light yellow-black, the black color is beneficial to heat preservation. The use amount of the stock solution per mu is more than or equal to 25 kilograms.
Example 3
Weighing 83 parts of tobacco field waste fermentation waste liquid as a main reaction base material according to the mass part ratio, and putting the main reaction base material into a high-temperature resistant reaction container; weighing 6 parts of sulfonated lignin, 3 parts of modified starch, 2 parts of humic acid, 3 parts of carboxymethyl cellulose and 0.2 part of sodium bicarbonate or potassium hydroxide, uniformly mixing, adding into the reaction vessel under the condition of stirring, stirring at 80-90 ℃, and keeping the temperature for 30-50 minutes to uniformly mix and gelatinize. Continuously stirring and adding 6 parts of polyvinyl alcohol, 14 parts of potassium fulvate, 3 parts of sodium silicate and 2 parts of sodium alginate, then placing at the temperature of 70-90 ℃ to react for 60-90 minutes, stirring once every 5 minutes, then weighing 1.5 parts of formaldehyde, 0.1 part of urea, 0.2 part of aluminum sulfate, 0.2 part of boric acid, 3.5 parts of glycerol, 0.02 part of sodium bisulfite and 0.01 part of ammonium persulfate, and stirring and reacting for 3-4 hours; cooling to room temperature, and barreling to obtain a liquid film;
after the tobacco seedlings are transplanted, the liquid film is diluted by 5 times by mass by adding water when in use, 0.1-0.2 part of micro fertilizer is added, 0.01 part of antibacterial agent and 0.02 part of pesticide are added, and a sealing protective film is formed on the soil surface after spraying.
When the spraying is carried out, the prepared liquid film is loaded into a film covering device, the film covering device comprises a water tank, a nozzle and a spraying frame, a nozzle part comprises 3 spray heads, the 3 spray heads are unfolded in a fan shape, the two spray heads on two sides are fixed on the spraying frame through angle adjusting bolts, a liquid mixing device is arranged near the two spray heads on the two sides, carbon black or potassium humate is filled in the liquid mixing device, a stop valve is arranged between the water tank and the spray heads and fixed on the spraying frame, the spray heads, the stop valve and the water tank are connected through a water pipe, the stop valve is used for controlling the opening or closing or the flow of the spray heads, the diluted liquid film is sprayed out from the spray heads of the spraying device and covers the ground surface, after 15-30 minutes, the liquid film is naturally formed and is sealed on the soil surface to form a black-light yellow-black, the black color is beneficial to heat preservation. The use amount of the stock solution per mu is more than or equal to 25 kilograms. The micro-fertilizer is as follows: any one or more of copper fertilizer, boron fertilizer, molybdenum fertilizer, manganese fertilizer, iron fertilizer and zinc fertilizer.
The above examples 1-3 were sprayed and filmed simultaneously during sowing, and after 40 days from the film-making day, the comparison table is as follows:
Figure BSA00000894232400111
influence of liquid film on soil temperature of different depths of tobacco field
Influence of liquid film on soil moisture of 0-20cm of tobacco ridge
Figure BSA00000894232400113
After the liquid film disappears, the effect on the physicochemical properties of the soil is as follows
Figure BSA00000894232400121
Influence of liquid mulching film on growth and development of flue-cured tobacco on different treatment of agronomic traits of flue-cured tobacco in mature period
Compared with the prior art, the process is simple, safe and environment-friendly, the effect is lasting, the tobacco field waste is changed into valuable, the produced liquid mulching film has no adverse effect on the growth environment of crops such as soil underground water, soil and the like, the organic matter content of the soil can be improved after degradation, the granular structure of the soil is improved, soil-borne diseases are inhibited, the use is convenient, the cost is low, the labor intensity is low, the film formed after spraying has strong adhesion with the ground, the heat preservation and moisture preservation effects are good, the elastic liquid mulching film is provided, the purposes of cleaning agriculture and changing waste into valuable can be realized, the sustainable development of tobacco production can be realized, and the liquid mulching film is insoluble in water within a period of time.

Claims (10)

1. The degradable liquid film prepared from tobacco field wastes is characterized by comprising the following components in parts by weight:
raw materials: 82 to 97 portions of
Film-forming agent: 17-25 parts of
Plasticizer: 3-4 parts of
A crosslinking agent: 1.1-2.15 parts
Initiator: 0.03 to 0.05 portion
pH regulator: 0.1 to 0.2 portion
The raw materials are as follows: one or more of tobacco field waste fermentation waste liquid, sulfonated lignin, modified starch, humic acid and carboxymethyl cellulose.
2. The degradable liquid film prepared by adopting tobacco field wastes according to claim 1, which is characterized by comprising the following components in parts by weight:
raw materials: 82 to 90 portions of
Film-forming agent: 17-20 parts of
Plasticizer: 3-3.5 parts of
A crosslinking agent: 1.1 to 1.5 portions
Initiator: 0.03 to 0.04 portion
pH regulator: 0.1 to 0.15 portion.
3. The degradable liquid film prepared by adopting tobacco field wastes according to claim 1, which is characterized by comprising the following components in parts by weight:
raw materials: 90 to 97 portions of
Film-forming agent: 20-25 parts of
Plasticizer: 3.5 to 4 portions of
A crosslinking agent: 1.5-2.15 parts
Initiator: 0.04 to 0.05 portion
pH regulator: 0.15 to 0.2 portion.
4. The degradable liquid film prepared from the tobacco field wastes according to any one of claims 1 to 3, further comprising the following components in parts by weight:
micro-fertilizer: 0.1 to 0.2 portion
0.01-0.05 part of weeding and insect-proof agent
The micro-fertilizer comprises the following components: the plant-derived pesticide is any one or more of a copper fertilizer, a boron fertilizer, a molybdenum fertilizer, a manganese fertilizer, an iron fertilizer and a zinc fertilizer, and the plant-derived pesticide and/or bactericide is a plant-derived pesticide.
5. The degradable liquid film prepared from the tobacco field wastes according to any one of claims 1 to 3, wherein the film forming agent is one or more of polyvinyl alcohol, potassium fulvate, sodium alginate and sodium silicate.
6. The degradable liquid film prepared from the tobacco field wastes according to any one of claims 1 to 3, wherein the cross-linking agent is one or more of formaldehyde, urea, aluminum sulfate, boric acid and borax, the initiator is one or more of potassium persulfate, sodium bisulfite and ammonium persulfate, and the pH regulator is sodium bicarbonate or potassium hydroxide.
7. A method for preparing a degradable liquid film made of tobacco field waste according to any one of claims 1 to 6, comprising the steps of:
A. preparing tobacco field waste fermentation liquor: taking footing leaves, tobacco branches or tobacco stems as basic fermentation materials, putting the basic fermentation materials into a crusher to be crushed to 2-3cm long, adjusting the water content to 60-65%, adjusting the pH value to 6.5-6.8, adding fermentation and decomposition microbial inoculum, respectively piling the mixture into pyramids with the height of 1-1.5m after stirring and mixing the mixture evenly, and covering agricultural films to preserve heat; turning the fermented compost 1 time every 3d in the 1 st week, then turning the fermented compost 1 time every 4-6d, and fermenting for 35d until the compost is thoroughly decomposed; then adding 5-7 times of clear water, stirring, soaking for 2-3 hours, filtering, and removing raw material waste residues to obtain a fermentation leaching liquor;
B. the tobacco field waste fermentation waste liquid is used as a main reaction base material and is put into a high-temperature resistant reaction container; adding sulfonated lignin, modified starch and/or humic acid and carboxymethyl cellulose, adding a pH regulator, uniformly mixing, adding into the reaction container under the condition of stirring, stirring at 80-90 ℃, and keeping the temperature for 30-50 minutes to uniformly mix and gelatinize;
C. continuously stirring and adding the film forming agent on the basis of the step B, then reacting for 60-90 minutes at the temperature of 70-90 ℃, stirring once every 5 minutes, finally adding the cross-linking agent, the plasticizer and the initiator, and stirring and reacting for 3-4 hours; cooling to room temperature to obtain liquid film, and packaging.
8. The method for preparing the degradable liquid film prepared from the tobacco field wastes according to claim 7, further comprising the following steps:
D. adding a micro-fertilizer and/or a weeding and insect-preventing agent: and D, diluting the liquid film obtained in the step C by adding water to 5-7 times of the mass, selectively adding the plant-derived biological pesticide and the water-soluble nutrient into the diluted mulching film solution according to the requirements of different crops, spraying or irrigating the diluted mulching film solution on the soil surface, forming a sealing protective film on the soil surface after spraying, and forming a light yellow liquid film after forming the film.
9. The method for using the degradable liquid film prepared by the tobacco field wastes according to any one of claims 1 to 8, which comprises the following steps:
adding and distributing a toner: the color of the liquid film is adjusted by adding carbon black or potassium humate;
and (3) spraying the mulching film to form a black-light yellow-black color band: dissolving a liquid film with 2-3 times of clear water, stirring into fine paste, stirring for 10-15 minutes, adding 3 times of clear water, uniformly stirring, loading the prepared liquid film into a film coating device, wherein the film coating device comprises a water tank, a nozzle and a spraying frame, a nozzle part comprises 3 nozzles, the 3 nozzles are unfolded in a fan shape, two nozzles on two sides are fixed on the spraying frame through angle adjusting bolts, a liquid mixing device is arranged near the two nozzles on the two sides, carbon black or potassium humate is filled in the liquid mixing device, a stop valve is arranged between the water tank and the nozzles and fixed on the spraying frame, the nozzles, the stop valve and the water tank are connected through a water pipe, the stop valve is used for controlling the opening or closing of the nozzles or the flow, the diluted liquid film is sprayed out of the nozzles of the spraying device, covers the ground surface, and naturally forms a film after 15-30 minutes, the mulching film is sealed on the soil surface to form a black-light yellow-black colored mulching film or a black-white alternative mulching film, and the black color is beneficial to heat preservation.
10. The method of using the degradable liquid film prepared from the tobacco field wastes according to claim 9, wherein the spraying is carried out for 40 days without stepping and shoveling , the spraying of the liquid film is carried out simultaneously with the seeding of the crops or before the transplanting of seedlings, and the amount of the stock solution used in the field per mu is more than or equal to 25 kg.
CN201310175503.8A 2013-04-27 A kind of degradable liquid film using tobacco field waste to prepare and using method thereof Active CN103275734B (en)

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CN104584959A (en) * 2015-01-19 2015-05-06 天津市天人世纪科技有限公司 Method for producing liquid agricultural film by using forestry and agricultural residues
CN105199743A (en) * 2014-06-17 2015-12-30 中国科学院沈阳应用生态研究所 Water and soil conservation type degradable liquid mulching film and preparation and application thereof
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CN105330954A (en) * 2015-12-14 2016-02-17 民勤县邦德贸易有限公司 Weather-proof resin master batch for agricultural plastic mulching film synthesis and preparation method
CN105419195A (en) * 2016-01-25 2016-03-23 何辉海 Degradable liquid mulching film with deinsectization function and preparation method thereof
CN105461966A (en) * 2015-12-14 2016-04-06 山东科技大学 Multifunctional degradable humic acid liquid mulching film
CN105669312A (en) * 2016-01-25 2016-06-15 何辉海 Black liquid fertilizer mulching film and method for preparing same
CN105713620A (en) * 2016-01-25 2016-06-29 陈一坚 Liquid fertilizer mulching film with high water retention and method for preparing liquid fertilizer mulching film
CN106566261A (en) * 2016-10-25 2017-04-19 刘岱晨 Crop waste degradable mulching film and preparing method thereof
CN107619565A (en) * 2017-09-29 2018-01-23 当涂县瑞龙果树种植专业合作社 A kind of agricultural native flour nutrition liquid film with enhanced water resistance energy and preparation method thereof
CN109096786A (en) * 2018-08-23 2018-12-28 中国热带农业科学院农产品加工研究所 A kind of degradable composite mulching film and preparation method thereof
CN111282987A (en) * 2020-02-28 2020-06-16 中科鼎实环境工程有限公司 Inhibitor for treating peculiar smell of polluted soil and treatment method thereof

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CN105199743A (en) * 2014-06-17 2015-12-30 中国科学院沈阳应用生态研究所 Water and soil conservation type degradable liquid mulching film and preparation and application thereof
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CN104521637A (en) * 2014-12-05 2015-04-22 青海大学 Degradable mulching film and preparation method thereof
CN104584959B (en) * 2015-01-19 2017-01-18 天津市天人世纪科技有限公司 Method for producing liquid agricultural film by using forestry and agricultural residues
CN104584959A (en) * 2015-01-19 2015-05-06 天津市天人世纪科技有限公司 Method for producing liquid agricultural film by using forestry and agricultural residues
CN105218870A (en) * 2015-10-30 2016-01-06 太仓市天合新材料科技有限公司 A kind of biological degradation agricultural mulching novel material
CN105330954A (en) * 2015-12-14 2016-02-17 民勤县邦德贸易有限公司 Weather-proof resin master batch for agricultural plastic mulching film synthesis and preparation method
CN105461966A (en) * 2015-12-14 2016-04-06 山东科技大学 Multifunctional degradable humic acid liquid mulching film
CN105669312A (en) * 2016-01-25 2016-06-15 何辉海 Black liquid fertilizer mulching film and method for preparing same
CN105713620A (en) * 2016-01-25 2016-06-29 陈一坚 Liquid fertilizer mulching film with high water retention and method for preparing liquid fertilizer mulching film
CN105419195A (en) * 2016-01-25 2016-03-23 何辉海 Degradable liquid mulching film with deinsectization function and preparation method thereof
CN105669312B (en) * 2016-01-25 2019-05-24 湖北汇荣盛商贸有限公司 A kind of black liquid state fertilizer mulch and preparation method thereof
CN106566261A (en) * 2016-10-25 2017-04-19 刘岱晨 Crop waste degradable mulching film and preparing method thereof
CN107619565A (en) * 2017-09-29 2018-01-23 当涂县瑞龙果树种植专业合作社 A kind of agricultural native flour nutrition liquid film with enhanced water resistance energy and preparation method thereof
CN109096786A (en) * 2018-08-23 2018-12-28 中国热带农业科学院农产品加工研究所 A kind of degradable composite mulching film and preparation method thereof
CN111282987A (en) * 2020-02-28 2020-06-16 中科鼎实环境工程有限公司 Inhibitor for treating peculiar smell of polluted soil and treatment method thereof

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